Char-Broil 463232011 - Manual

Page 2 - DANGER; TABLE OF CONTENTS; DANGER; THIS GRILL IS FOR OUTDOOR USE ONLY.

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WARNING CAUTION For residential use only. Do not use for commercial cooking...

Page 3 - Wash your hands after handling this product.; National Fuel Gas

WARNING CALIFORNIA PROPOSITION 651. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of Cal...

Page 4 - USE AND CARE; OPD Hand Wheel; LP Cylinder Filling; LP Cylinder Valve

• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full.• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property da...

Page 5 - Connecting Regulator to the LP Cylinder; full stop; Safety Relief Valve; ck; Strap and Cap; LP Cylinder Exchange; Exchange your cylinder only; LP Cylinder Leak Test; Do not use household cleaning agents.

WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. Turn all control knobs to the OFF position. 3. Turn ...

Page 6 - Leak Testing Valves, Hose and Regulator; rushing sound; immediately

6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE...

Page 7 - Do not let children operate or play near grill.; CAUTION; Lighting instructions are continued on the next page

7 WARNING For Safe Use of Your Grill and to Avoid Serious Injury:• Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NE...

Page 8 - Troubleshooting Section; LOW

8 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW . You should see a smaller flame in LOW position than seen on HI . Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "S...

Page 9 - Cleaning the Burner Assembly; Turn gas OFF at control knobs and LP cylinder.; Storing Your Grill; Cleaning the Burner; Firebox

9 Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burnerassembly or if you have trouble igniting grill.1. Turn gas OFF at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. 3. Remove carryover tubes and burners. 4. 5. Carefully lift each...

Page 10 - ITEMS MANUFACTURER WILL NOT PAY FOR:; of products not approved by the manufacturer.; DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES; LIMITED WARRANTY; SCOPE OF COVERAGE

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated...

Page 11 - PARTS LIST; Key

PARTS LIST NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. 11 Key Qty Description A 1 BOTTOM SHELF B 1 TANK SCREW , F/ BOTTOM SHELF C 2 CASTER, LOCKING D 2 CASTER, FIXED ...

Page 13 - mm lock washer; Rear; Right side panel; ASSEMBLY; Bent U pin

2 1/4-20x1/2” screw 1 Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with large hole mustbe on left side of bottom shelf. 7mm lock washer 7mm flat washer Locking caster Bottom shelf Non-lock caster Rear Front Left...

Page 14 - Make sure the

3 4 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Place lo...

Page 15 - screw; Upper back panel

On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 5 15 ...

Page 16 - shown; Back of main control panel; Towel bar; mm flat; washer; lock washers; for clarity of illustration

16 6 Insert flange on right side shelf into side shelf brackets on side of firebox, shown B . flat washer, shown E. Attach front of shelf and fascia using one #8x3/8” self-tapping screw and large Attach front of shelf and fascia using one 1/4”-20x3/4” screw, 7 mm lock washer, 7 mm flat washer and 1/...

Page 18 - Install bezel with “OFF” at top.

9 24 Pull out the three knobs from control panel. Insert temperature gauge stem into the biger hole above knob bezel,shown A . Make the temperature gauge attached on the panel. Push the temperature gauge downward till it clips on the panel, shown B/C . Re-install the three knobs. Knob Knob bezel Tem...

Page 19 - Wing nut

10 11 Insert sideburner burner into left shelf. shelf, shown A . The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing nut, shown B . Make sure burner tube engages sideburner valve, shown C . B 19 A Sideburner burner Sideb...

Page 20 - Tank heat shield; Front; Front brace

*This side UP Tank heat shield 13 12 Inside of cart, insert rear shield tab into left slot on upper of lower back panel. Attach front shield tabs under front brace and attach right and Insert left and right grease tray rails into slots left rails under front brace with three #8x3/8” self-tapping scr...

Page 21 - Wire; the nut and cap, shown

14 15 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. Hinge pin on bottom of door Top of door PRESS 21 Left door Right door Connect each of the wires from the main burner electrodes...

Page 22 - Flame tamers; firebox. Front wires of warming rack rest on sides of firebox.; Note: Some parts omitted for; Warming rack

16 22 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Back of firebox Front of firebox Note: Some parts omitted for clarity of illustration Flame tamers Pin 17 Place cooking grates onto the firebox as sho...

Page 23 - On back of grill, slide grease tray into opening in upper back panel.; Failure to install grease tray will; Unscrew; AA Battery; Grease tray

On back of grill, slide grease tray into opening in upper back panel. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. 18 23 Unscrew on cart right side panel. Insert AA battery into ignitor, negative (—) end first. Replac...

Page 24 - Cylinder screw at rear of cart; Cylinder screw; Regulator

– 24 20 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder ...

Page 25 - Troubleshooting

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire ...

Page 26 - continued; Problem

Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP c...

Page 27 - Troubleshooting - Electronic Ignition; SECTION I

Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. SECTION II SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause • ...

Page 28 - NOTES