Champion Power Equipment PP-3 - Manual

S T A R T U P 6 INITIAL START UP Fill Tanks with Water ¾ WASH TANK – Fill wash tank with hot water to the marked Fill Line. The water temperature ought to be approximately 110 ˚ to 120 ˚ F (43 ˚ to 49 ˚ C). ¾ RINSE TANK – If equipped, fill the rinse tank with hot water to the marked Fill Line . The ...

S T A R T U P 7 Approved Chemicals It is recommended that chemicals that are low to non foaming, metal safe, and non-caustic be used in the wash and sanitize tank. Caustic chemicals are capable of burning, corroding, or destroying living tissue and should not be used. If you plan on using caustic ch...

O P E R A T I O N I N S T R U C T I O N S OPERATION INSTRUCTIONS Pre-Scrapping It is recommended that any loose or excess soils be removed from the item to be washed prior to placing it into the wash tank. This will ensure a faster and more efficient cleaning operation and will also cut down on the ...

O P E R A T I O N I N S T R U C T I O N S Utensils and Silver Ware Utensils and Silver Ware must be placed in a utensil basket. If your unit was not supplied with a utensil basket, one can be ordered from the factory. Contact information is provided on the inside cover of this manual. To use the ute...

O P E R A T I O N I N S T R U C T I O N S Unload Wash Tank The display will indicate that the items are clean when a wash cycle has been completed. At this time the system will switch to a holding cycle. This cycle has slower water movement that will keep grease and soiled sediments from falling bac...

C O N T R O L P A N E L S Control Panels Identifying your control panel There are two types of control panels used, the STANDARD and the DELUXE. Your control box type is printed on the front cover. Use the diagrams below to determine which control box you have. the diagrams below to determine which ...

C O N T R O L P A N E L S STANDARD Control Center 115 Mylar Buttons ¾ Temp Button , press to set or display the wash tanks running temperature. When pressed, the display will toggle between sp and 115 (115 represents a temperature set point value and may be different from your display), at this time...

C O N T R O L P A N E L S 14 Mylar Indicator Lights Basic Operation When you first power up to use your wash tank, the display will show fil , fill the wash tank to the water fill line (see the INITIAL START UP section). Once the tank has been filled, press the Start/Stop button to start the continu...

C O N T R O L P A N E L S Advanced Operation Changing Temperature Set Point The temperature set point is the water temperature setting for the wash tank and is the only parameter that can be set by the operator. If the TEMP button is pressed once, the display will switch back and forth from sp and 1...

C O N T R O L P A N E L S Parameter Mnemonic Description Table 1 Default Value (Celsius) Table 2 Default Value (Fahrenheit) Units P 1 Input table 2 1 0 P 2 Low scale range of sensors 0 º c 0 º f Degrees P 3 High scale range of sensors 282 º c 540 º f Degrees P 4 Output 1 control action r e u r e u P...

C O N T R O L P A N E L S Display Software Version To display the software version, enter the configuration mode (See instructions listed in the Configuration Mode – c n f section listed above). When c n f is displayed, press the DOWN button. The software version number will be displayed and should ...

C O N T R O L P A N E L S Operation Modes Fill State This mode is entered when the operator drains the water, and as part of the Change Water procedure, a Dry Fire has occurred. ¾ Display shows fil ¾ Change Water indicator light is OFF ¾ Alarm indicator light is on until al.1 is off ¾ Heater is disa...

C O N T R O L P A N E L S DELUXE Control Center Champion Display In general, all messages are scrolled in the upper display box at about 2 characters per second, while the temperature is displayed in the lower display box. There are LED icons to indicate various system states. Each key has a LED, wh...

C O N T R O L P A N E L S Stop Button A normal press of this key stops the current cycle if one is active. If the unit is currently in the Hold Mode, pressing the Stop key will turn off the unit. If the unit is currently in the Off Mode, a 2-second long press of this key will activate the Manual Dra...

C O N T R O L P A N E L S Mylar Indicator Lights The soap indicator light will be lit up when the soap pump is on The heater indicator light will be lit up when the heater is on The pump speed indicator lights will be “rotating” when the pump is on. The rotation speed is the same as the pump (i.e. l...

C O N T R O L P A N E L S In the PAUSE state, the wash cycles timer is stopped and the circulation pumps are shut off. The heater is still working to maintain temperature. Pressing the cycle’s key again will continue the cycle. NOTE : When a cycle is in the RUN or PAUSE state, pressing a different c...

C O N T R O L P A N E L S Step Soap Quantity This setting allows soap quantity control for the step. Setting name: S T E P X S O A P Q U A N T I T Y Allowed values: M I N , I N T , M A X Default value: M I N System States There are a few states of operation in the controller. ¾ Power Up State ¾ Off ...

C O N T R O L P A N E L S Off State This state is active after filling up the tank with water and pressing the STOP key following the POWER UP state. This is also the state that becomes active whenever the Stop key is pressed during a wash cycle. In this state the Heater is working at very low power...

C O N T R O L P A N E L S Soap Level Detection This is an optional feature that your system may not be equipped with. There are 2 inputs that allow connection to external dry contacts that allow detection of 2 soap levels. Soap Level #1 input warns of low soap levels, and Soap Level #2 warns that th...

C O N T R O L P A N E L S Auto-Drain / Fill The Auto drain/fill feature is an optional feature and requires extra solenoid valves. Once the Auto-Drain/Fill key is accepted, the following sequence of events occurs: ¾ The unit decides if there really is water in the wash tank (using Dry-Fire detection...

C O N T R O L P A N E L S Temperature Probe Error All probes are typically type-K probes. All temperature readings normally associated with a type-K probe are considered valid by the controller. However, if the probes become disconnected or otherwise open , the controller will sound the buzzer and s...

C O N T R O L P A N E L S Omron Inverter Control The Omron Inverter Control inside the DELUXE panel allows for speed control of the 3-phase AC water pumps. For the Omron and the controller to communicate with each other the Omron will need the following parameters set. Parameter No. Description Sett...

C O N T R O L P A N E L S Hold Temperature This setting sets the water temperature for the Hold or Clean state. Parameter name: H O L D T E M P E R A T U R E Allowed values: 1 0 0 ˚ F to 1 2 5 ˚ F or 3 8 ˚ C to 5 2 ˚ C Factory default: 1 1 5 ˚ F Soap Minimum This is the time setting used to set how ...

C O N T R O L P A N E L S Dry Fire Threshold This is the maximum allowed temperature that heater sheath can attain. When this is reached, the control assumes the tank has been drained and goes to the Power-up state. Parameter name: D R Y F I R E T H R E S H O L D Allowed values: 1 2 5 ˚ F to 8 5 0 ˚...

C O N T R O L P A N E L S 44 DELUXE – 480V w/Communications 1 2 3 4 1 2 3 4 PO R T 1+ POR T 1- PO R T 2+ POR T 2- RS-485 AC IN 5 3 1 LI N E 1 GR OU N D LI N E 2 9 2 1 4 12 11 16 15 6 7 AC O U T OU T 1 -A C (S PD T ) OU T 2 -A C OU T 3 -A C OU T 4 -A C 1 2 3 4 5 6 7 8 +5 V EXT GR OU N D OU T5 -D C OU...

C O N T R O L P A N E L S Wash Cycle Defaults Cycle 1 Name English DELICATE WARE CYCLE French LE CYCLE DE MARCHANDISE DELICAT Spanish EL CICLO DELICADO DE WARE Italian IL CICLO DI WARE DELCATO STEP 1 STEP 2 STEP 3 Duration 5 : 0 0 0 : 0 0 0 : 0 0 Temperature 1 1 5 ˚ f 1 1 5 ˚ f 1 1 5 ˚ f Pump Speed ...

C O N T R O L P A N E L S NOTE : See the TIME DISPLAY section shown earlier to view the time format. Cycle 4 Name English POTS AND PANS CYCLE French CYCLE DE POTS ET CASSEROLAS Spanish EL CICLO DE OLLAS Y CACEROLAS Italian IL CICLO DI VASI E PADELLE STEP 1 STEP 2 STEP 3 Duration 1 5 : 0 0 0 : 0 0 0 ...

I N S T A L L A T I O N INSTALLATION Pre-Installation ¾ REVIEW – Review all of the instructions prior to installation. ¾ INSTALLATION – Installation should be performed by licensed and certified plumbers & electricians. ¾ WORK – All work should be conformed to all local, state, and national regu...

I N S T A L L A T I O N Plumbing Requirements ¾ WATER SUPPLY – Hot and Cold Water should be supplied by ½” or ¾” water lines, with the ¾” being the preferred method. ¾ DRAINS – A 1-1/2” minimum waste connection is required. If equipped, the scrapping sink typically has a 1-1/2” NPS connection, while...

M A I N T E N A N C E WARRANTY INFORMATION Warranty Your pot scrubbing sink is designed and built to deliver many years of trouble free operation. All units have a one-year labor warranty and a five-year workmanship guarantee. All parts are covered by a three-year replacement warranty, which include...

M A I N T E N A N C E 52 MAINTENANCE Routine Maintenance Heater The heating element must be cleaned once every thirty days to ensure maximum heater life. The element is located at the back of the wash tank behind the intake grating and can be cleaned with a scouring pad. Wash Tank The wash tank shou...

M A I N T E N A N C E ¾ Carefully pull the heater and wires out, exposing the electrical connections. ¾ Disconnect the electrical Connections. ¾ Remove the gasket. Gasket ¾ Get the new heater and slide the gasket over the wires. ¾ Connect the electrical connection and slide the wires and heater into...

M A I N T E N A N C E ¾ Connect the electrical connection and slide the wires and thermocouple into position. ¾ Install and tighten the clamp. ¾ Install the perforated cover. ¾ Turn on the main power. Replacing STANDARD Electronics ¾ Turn off and lockout the incoming power to the control panel. * * ...

M A I N T E N A N C E 55 ¾ Remove the component plate ¾ Insert the new component plate. ¾ Install the four fasteners to secure the component plate. ¾ Plug in the four black plugs and the one yellow plug. ¾ Reconnect the incoming power to the terminal block. ¾ Install the front panel ¾ Turn on the ma...

M A I N T E N A N C E ¾ Remove the old controller and install the new one. ¾ Install the five retainers “C”. ¾ Connect the three plugs “B”. ¾ Connect the four Plugs “A” ¾ Close the hinged panel and replace the two fasteners. ¾ Turn on Power. Replacing Pump ¾ Turn off and lockout the incoming power t...

M A I N T E N A N C E Replacing Soap Pump 57 ¾ Turn off and lockout the incoming power to the control panel. ¾ Disconnect power cord “A” ¾ Disconnect Hoses “B” ¾ Remove the two retainers “C” B C C A ¾ Replace Pump ¾ Install the two retainers “C” ¾ Connect the two hoses “B” ¾ Connect the power cord “...

P A R T S L I S T 58 Parts List Heater / Thermocouple Image Description Part Number 2500 watt heater HTR-25 5000 watt heater HTR-50 7000 watt heater HTR-70 Water temperature sensor Type-K Thermocouple WTTC Gasket (for HTR25, HTR50, HTR70, and WTTC) GSKT Clamp (for HTR25, HTR50, HTR70, and WTTC) CLMP