Champion Power Equipment 10031 - Manual

Page 2 - Table of Contents

Table of Contents Introduction ..................................... 1 Accessories ................................................ 1 This Booklet .............................................. 1 Manual Conventions ......................... 2 Safety Rules .......................................

Page 4 - Accessories; This Booklet; Champion Power Equipment Support

Introduction Rev 10031-20080815 1 Introduction Congratulations on your purchase of a Champion Power Equipment winch. CPE designs and builds winches to strict specifications. With proper use and maintenance, this winch will bring years of satisfying service. Accessories Champion Power Equipment manuf...

Page 5 - Manual Conventions; DANGER; WARNING; CAUTION; NOTE

Manual Conventions 2 Rev 10031-20080815 Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messa...

Page 7 - Safety Rules

Safety Rules 4 Rev 10031-20080815 WARNING Batteries contain acid and produce explosive gases. Keep sparks, flames and cigarettes away from batteries at all times. Wear safety glasses and protect the eyes at all times. Do not lean over the batteries during operation. WARNING When re-spooling the cabl...

Page 9 - Mounting; Mounting the Winch

Mounting 6 Rev 10031-20080815 Mounting This CPE 9,000 lb winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular trucks and Sport Utility Vehicles. If you cannot find a kit locally, cont...

Page 10 - Self Recovery

Operation Rev 10031-20080815 7 Operation General Tips for Safe Operation Your 10031 winch is rated at 9,000 lbs. capacity in first layer (max) when spooling the first rope layer on the drum. Overloads can damage the winch, motor and/or wire rope. For loads over 7,500 lbs. we recommend the use of the...

Page 11 - Operation; Winching Techniques A-Z

Operation 8 Rev 10031-20080815 Winching Techniques A-Z a. Take time to assess your situation and plan your pull. b. Put on gloves to protect your hands. c. Disengage the clutch to allow free- spooling and also save battery power. d. Attach the hook strap to the clevis hook. e. Pull out the wire rope...

Page 13 - Specifications; Performance Specifications

Specifications 10 Rev 10031-20080815 Specifications Performance Specifications Rated Pull 9,000 lbs (4082 kg) Gear Reduction Ratio 210:1 Motor Series Wound Motor 3.6 HP/2.7 KW (DC 12V) Duty Cycle Intermittent use only Drum Size 2.48” (D) x 9” (L) 63 mm (D) x 228 mm (L) Cable 5/16” (D) x 95’ (L) 8 mm...

Page 14 - Winch Diagram

Specifications Rev 10031-20080815 11 Winch Diagram 35 28 29 2 39 40 37 31 30 33 32 38 1 24 4 3 13 23 22 20 21 26 27 30 25 33 31 32 6 17 8 7 13 16 15 14 18 19 17 12 11 10 9 34 5 36 35 36

Page 15 - Winch Parts List

Specifications 12 Rev 10031-20080815 Winch Parts List No Part Number Description Qty 1 810100 Gear Carrier Assembly.-Input 1 2 810200 Gear Carrier Assembly.-Intermediate 1 3 810300 Gear Carrier Assembly.-Output 1 4 810400 Cable Assembly 1 5 810500 Motor/End Bearing Assembly 1 6 810600 Break/Shaft As...

Page 17 - Warranty; Warranty Qualifications

Warranty 14 Rev 10031-20080815 Warranty CHAMPION POWER EQUIPMENT ONE YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt o...

Page 18 - Contact Information

Warranty Rev 10031-20080815 15 This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this warranty. Contact Information Address Champion Power Equipment, Inc. Customer Service 10006 S...

Page 19 - Notes