Carrier WEATHERMAKER 8000 58WAV- User Manual

Carrier WEATHERMAKER 8000 58WAV

Carrier WEATHERMAKER 8000 58WAV– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – UNIT SIZE; Fig. 1—Dimensional Drawing
  • Page 3 – INTRODUCTION; Fig. 2—Clearances to Combustibles; MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION; Vent Clearance to combustibles:; FRONT
  • Page 4 – Step 1—Location; GENERAL; Step 2—Air For Combustion and Ventilation; UNCONFINED SPACE; INPUT BTUH
  • Page 5 – Fig. 4—Confined Space: Air for Combustion and; CONFINED
  • Page 7 – Step 7—Gas Piping; Fig. 6—Bottom Filter Arrangement; FURNACE; Side Return; Fig. 7—Leveling Leg Installation
  • Page 8 – Table 4—Maximum Capacity of Pipe*; NOMINAL IRON; Step 8—Electrical Connections; Proper polarity must be maintained for 115-v wiring. If; Fig. 8—Typical Gas Pipe Arrangement; GAS
  • Page 9 – Step 9—Venting; Table 5—Electrical Data
  • Page 13 – Fig. 15—Furnace Control; Com
  • Page 14 – PCB
  • Page 17 – * Orifice sizes shown in BOLD are factory installed.
  • Page 19 – Only
  • Page 20 – Fig. 17—Redundant Automatic Gas Control Valve; BURNER FLAME; Table 9—Speed Selector
  • Page 22 – CHECKLIST—INSTALLATION; LOAD CALCULATION
  • Page 24 – SERVICE TRAINING; • Unit Familiarization
Loading the manual

WeatherMaker 8000™

58WAV

Upflow Induced-Combustion Furnaces

Installation, Start-Up, and Operating Instructions

Sizes 045-155, Series 140 (LIMITED)

NOTE:

Read the entire instruction manual before starting the

installation.

Index

Page

SAFETY CONSIDERATIONS .....................................................1
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

PROCEDURE ........................................................................2-3
Dimensional Drawing ...............................................................2
Clearances From Combustible Materials .................................3
INTRODUCTION.....................................................................3
LOCATION ..............................................................................4

General .................................................................................4
Location Relative to Cooling Equipment ...........................4
Hazardous Locations ...........................................................4

AIR FOR COMBUSTION AND VENTILATION..............4-6

Unconfined Space ................................................................4
Confined Space ....................................................................5

AIR DUCTS..............................................................................6

General Requirements .........................................................6
Ductwork Acoustical Treatment .........................................6
Supply-Air Connections ......................................................6
Return-Air Connections.......................................................6

FILTER ARRANGEMENT .....................................................6
LEVELING LEGS (IF REQUIRED).......................................7
GAS PIPING .........................................................................7-8
ELECTRICAL CONNECTIONS .............................................8

115-v Wiring........................................................................8
24-v Wiring..........................................................................8
Accessories .......................................................................8-9

VENTING .................................................................................9
START-UP, ADJUSTMENT, AND SAFETY CHECK..12-20

General ...............................................................................12
Sequence Of Operation ................................................12-15
Heating Mode ....................................................................13
Cooling Mode...............................................................13-15
Continuous Blower Mode .................................................15
Continuous Blower Speed Selection from Thermostat ....15
Heat Pump Mode...............................................................15
Start-Up Procedures .....................................................15-16
Adjustments ..................................................................16-20
Set Gas Input Rate .......................................................16-19
Set Temperature Rise ...................................................19-20
Set Thermostat Heat Anticipator ......................................20

Check Safety Controls ............................................................20
Checklist ..................................................................................21

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.

Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.

Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA
54-1999/ANSI Z223.1-1999 and the Installation Standards, Warm
Air Heating and Air Conditioning Systems (NFPA 90B)
ANSI/NFPA 90B.
In Canada, refer to CAN/CGA-B149.1- and .2-M95 National
Standard of Canada, Natural Gas and Propane Installation Codes
(NSCNGPIC).

These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.

Wear safety glasses and work gloves. Have fire extinguisher
available during start-up and adjustment procedures and service
calls.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.

ama

CERTIFIED

REGISTERED QUALITY SYSTEM

Visit www.carrier.com

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1

4

Tab

6a 8a

PC 101

Catalog No. 535-757

Printed in U.S.A.

Form 58WAV-9SI

Pg 1

1-00

Replaces: New

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Summary

Page 2 - UNIT SIZE; Fig. 1—Dimensional Drawing

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE Electrostatic discharge can affect electronic components.Take precautions during furnace installation and servicing toprotect the furnace electronic control. Precautions will pre-vent electrostatic discharges from personnel and hand toolswhich are ...

Page 3 - INTRODUCTION; Fig. 2—Clearances to Combustibles; MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION; Vent Clearance to combustibles:; FRONT

INTRODUCTION The Model 58WAV, Series 140 Limited Furnace is available insizes 44,000 through 154,000 Btuh input capacities. The design of the upflow gas-fired furnace is A.G.A./C.G.A.certified for natural and propane gas and for installation oncombustible flooring, in alcoves, attics, basements, clo...

Page 4 - Step 1—Location; GENERAL; Step 2—Air For Combustion and Ventilation; UNCONFINED SPACE; INPUT BTUH

NOTE: Remove all shipping brackets and materials before operating the furnace. Step 1—Location GENERAL Do not install furnace in a corrosive or contaminated atmo-sphere. Make sure all combustion and circulating air require-ments are met, in addition to all local codes and ordinances. Do not use this...

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