Page 2 - UNIT SIZE; Fig. 1—Dimensional Drawing
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE Electrostatic discharge can affect electronic components.Take precautions during furnace installation and servicing toprotect the furnace electronic control. Precautions will pre-vent electrostatic discharges from personnel and hand toolswhich are ...
Page 3 - INTRODUCTION; Fig. 2—Clearances to Combustibles; MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION; Vent Clearance to combustibles:; FRONT
INTRODUCTION The Model 58WAV, Series 140 Limited Furnace is available insizes 44,000 through 154,000 Btuh input capacities. The design of the upflow gas-fired furnace is A.G.A./C.G.A.certified for natural and propane gas and for installation oncombustible flooring, in alcoves, attics, basements, clo...
Page 4 - Step 1—Location; GENERAL; Step 2—Air For Combustion and Ventilation; UNCONFINED SPACE; INPUT BTUH
NOTE: Remove all shipping brackets and materials before operating the furnace. Step 1—Location GENERAL Do not install furnace in a corrosive or contaminated atmo-sphere. Make sure all combustion and circulating air require-ments are met, in addition to all local codes and ordinances. Do not use this...
Page 5 - Fig. 4—Confined Space: Air for Combustion and; CONFINED
space as defined below. Return air must not be taken from theroom unless an equal or greater amount of air is supplied to theroom. CONFINED SPACE A confined space is defined as a space whose volume is less than50 cu ft per 1000 Btuh of total input ratings of all appliancesinstalled in that space. A ...
Page 7 - Step 7—Gas Piping; Fig. 6—Bottom Filter Arrangement; FURNACE; Side Return; Fig. 7—Leveling Leg Installation
it in place. Filter should rest on the top of the filler strip wheninstalled. Never operate unit without a filter or with filter access doorremoved. Failure to follow this warning can cause fire,personal injury, or death. Step 6—Leveling Legs (If Required) When the furnace is used with side inlet(s)...
Page 8 - Table 4—Maximum Capacity of Pipe*; NOMINAL IRON; Step 8—Electrical Connections; Proper polarity must be maintained for 115-v wiring. If; Fig. 8—Typical Gas Pipe Arrangement; GAS
Never purge a line into a combustion chamber. Never usematches, candles, flame, or other sources of ignition for thepurpose of checking leakage. Use a soap-and-water solutionto check for leakage. Failure to follow this warning can causea fire, explosion, personal injury, or death. Table 4—Maximum Ca...
Page 9 - Step 9—Venting; Table 5—Electrical Data
2. Humidifier (HUM) Quick-connect terminal (HUM) and screw terminal (C OM - 24V) are provided for 24-v humidifier connection. The termi-nals are energized with 24-v 0.5-amp maximum after inducermotor prepurge period. DO NOT connect furnace control HUM terminal to HUM(humidifier) terminal on Thermidi...
Page 13 - Fig. 15—Furnace Control; Com
1. Heating mode When the wall thermostat "calls for heat," the R-W circuitcloses. The furnace control performs a self-check, verifies thepressure switch contacts are open, and starts inducer motor. a. Prepurge period—As the inducer motor comes up to speed, the pressure switch contacts close ...
Page 14 - PCB
Fig. 16—Furnace Wiring Diagram A99407 PCB PL 7 32 1 6 5 4 98 7 Y1 R Y/ Y2 W C HU M EA C -2 GR N JB LE G E N D BL W R BL O W ER MO T O R R E L A Y, SPST -( N .O .) BL W M BL O W ER MO T O R CA P C A P A CIT O R C P U M IC R O PR O C ESSO R AN D C IR C U IT R Y EA C -1 E L E C T R O N IC AI R C L EAN ...
Page 17 - * Orifice sizes shown in BOLD are factory installed.
Table 6—Model 58WAV Orifice Size* and Manifold Pressure for Correct Input (Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level) ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU/CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.58 0.60 0.62 0.64 0.66 Orifice No...
Page 19 - Only
b. Start furnace and let operate for 3 minutes. c. Measure time (in sec) for gas meter test dial to complete 1 revolution. d. Refer to Table 8 for cu ft of gas per hr. e. Multiply gas rate (cu ft/hr) X heating value (Btu/cu ft) using natural gas heating value from local gas utility/supplier. EXAMPLE...
Page 20 - Fig. 17—Redundant Automatic Gas Control Valve; BURNER FLAME; Table 9—Speed Selector
c. Adjust air temperature rise by adjusting blower speed. Increase blower speed to reduce temperature rise. Decreaseblower speed to increase temperature rise. Disconnect the electrical power before changing the speedtap. A failure to follow this warning can cause personalinjury. d. To change blower ...
Page 22 - CHECKLIST—INSTALLATION; LOAD CALCULATION
CHECKLIST—INSTALLATION LOAD CALCULATION ____________ Heating Load (Btuh) ____________ Cooling Load (Btuh) ____________ Furnace Model Selection AIR FOR COMBUSTION AND VENTILATION ____________ Unconfined Space ____________ Confined Space VENTING ____________ NFGC (United States) ____________ NSCNGPIC ...
Page 24 - SERVICE TRAINING; • Unit Familiarization
A94328 SERVICE TRAINING Packaged Service Training programs are an excellent way to increase your knowledge of the equipment discussed in this manual, including: • Unit Familiarization • Maintenance • Installation Overview • Operating Sequence A large selection of product, theory, and skills programs...