Carrier WEATHER MARKER 58VCA- User Manual

Carrier WEATHER MARKER 58VCA

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Table of Contents:

  • Page 2 – Fig. 2—Damper Motor Positioning; Fig. 4—Round Metal Ductwork
  • Page 4 – Table 1—Available Heating and Cooling Stages Versus System Type; Energized
  • Page 5 – Fig. 12—WeatherMaker Two-Zone Circuit Board
  • Page 8 – Table 2—Troubleshooting; Replace control center.
  • Page 9 – Step 1—Wiring Diagrams; Table 3—Wiring Diagram Reference
  • Page 11 – Fig. 13−Wiring Duagrams (Fan Coil With Air Conditioner) Continued; RH
  • Page 15 – Fig. 15−Wiring Diagrams (Furnace With Air Conditioner) Continued
  • Page 16 – Fig. 15−Wiring Diagrams (Furnace WIth Air Conditioner) Continued; NOTE: See Furnace Installation Instructions
Loading the manual

CEPL

WeatherMaker Two-Zone

Installation and Start-Up Instructions

NOTE:

Read the entire instruction manual before starting the

installation.

TABLE OF CONTENTS

PAGE

Safety Considerations.....................................................................1
Installation Considerations .............................................................1
Introduction ....................................................................................1
Installation ...................................................................................1-4
Sequence Of Operation...............................................................4-6

Troubleshooting .....................................................................6-8

Wiring Diagrams.......................................................................9-16
Care And Maintenance ................................................................16

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,
or use can cause fire, electrical shock, or other conditions which
may cause personal injury or property damage. Consult a qualified
installer, service agency, or your distributor or branch for infor-
mation or assistance. The qualified installer or agency must use
factory-authorized kits or accessories when modifying this prod-
uct. Refer to the individual instructions packaged with the kits or
accessories when installing.

Follow all safety codes and wear safety glasses. Have fire
extinguisher available. Read these instructions thoroughly and
follow all warnings or cautions attached to the unit. Consult local
and state building codes and Sheet Metal and Air Conditioning
National Association (SMACNA) for special installation require-
ments.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the unit or in instructions and
manuals, be alert to the potential for personal injury.

Understand the signal word DANGER, WARNING, or CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards that could
result in personal injury or death. CAUTION is used to identify
unsafe practices which would result in minor personal injury or
product and property damage.

INSTALLATION CONSIDERATIONS

1. Install in non-condensing area with ambients between 32°F

and 120°F.

2. Use vibration isolators (flex connectors) on the zone dampers

and ductwork to minimize noise.

3. Place dampers away from areas that may be noise sensitive.

4. TXV is required in air conditioning and heat pump applica-

tions.

5. Use separate isolated transformer to supply power to Weath-

erMaker Two-Zone Center. (40va minimum, class 2, trans-
former, field supplied)

INTRODUCTION

The WeatherMaker Two-Zone System allows the air conditioning
and heating equipment to control temperatures in 2 distinct spaces
or zones within a building. Each zone has independent temperature
settings controlled by a thermostat.

NOTE:

Thermostats are purchased separately.

The comfort temperature settings can change automatically
through the use of schedules if programmable thermostats are
selected. This allows WeatherMaker Two-Zone to change the
temperature settings in zones to reflect occupancy or usage. The
WeatherMaker Two-Zone System uses motorized air volume
control dampers (also called zone dampers) to regulate the flow of
conditioned air into the zones.

INSTALLATION

Step 1—Check Equipment and Jobsite

INSPECT EQUIPMENT — File claim with shipping company,
prior to installation, if shipment is damaged or incomplete.

Step 2—Wiring

To prevent personal injury or possible equipment damage,
disconnect the power supply before routing wire.

All wiring must comply with local, state, and national codes.

Fig. 1—WeatherMaker Two-Zone System

A93450

WARNING!

COMFORT ZONING SYSTEM

REV

There are HOT parts
under this label.

G Y2 Y1

W1 W2

W1 W2 G RH

RC B 0 Y2 Y1

Equipment Term.

Sensors

DX

Duct

C1
Op

C

C1
Op

C

Emergency

Heat

On
Off

24 VAC Gnd

R W1 W2 C

GY2 Y1

Y2
Y1

R

W1
W2

C

Equpiment

Stat

Heat

w/oFan

w/Fan

HP

Fnc

HP

Fnc

®

3

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1

1

4

4

Tab

3a 5a 2a 5a

PC 101

Catalog No. 809-549

Printed in U.S.A.

Form CEPL-1SI

Pg 1

10-93

Replaces: New

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Summary

Page 2 - Fig. 2—Damper Motor Positioning; Fig. 4—Round Metal Ductwork

NOTE: Use No. 18 AWG color-coded, insulated (35°C min) wire. If thermostats are to be located more than 100 ft from theWeatherMaker Two-Zone Center as measured along the controlvoltage wires, use 16 AWG colored-coded wires to avoid exces-sive voltage drop. All wiring is run back to the WeatherMakerT...

Page 4 - Table 1—Available Heating and Cooling Stages Versus System Type; Energized

Failure to properly install the bypass damper can causepermanent damage to the HVAC equipment. For single-speedfurnace applications, the bypass air must never exceed 25percent. Step 6—Install Duct Temperature Sensor Locate the duct temperature sensor in the main supply trunk afterthe bypass damper a...

Page 5 - Fig. 12—WeatherMaker Two-Zone Circuit Board

Fig. 12—WeatherMaker Two-Zone Circuit Board A93524 3 ThermostatZone 2 Y 2 Y 1 RW 1 W 2 C G ThermostatZone 1 Y 2 Y 1 R W 1 W 2 C Sensors DX Duct Equipment R c B O Y 2 Y 1 W 1 W 2 G R h 24 VACPower 24 v CLOPC Zone 1 Damper Zone 2 Damper CLOPC G B D 1 F A E C K J I H L M N 2 3 ZONE 1 I/O CENTER CONNECT...

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