Carrier SEER 48ES- User Manual

Carrier SEER 48ES

Carrier SEER 48ES– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – INTRODUCTION; Step 1 — Check Equipment; Identify Unit; Step 2 — Provide Unit Support; Roof Curb; except; Ground Mount; Step 3 — Field Fabricate Ductwork
  • Page 5 – Roof Curb for Small Cabinet; Roof Curb for
  • Page 6 – Inspection; only; Use of Rigging Bracket; WARNING; Rigging/Lifting of Unit
  • Page 8 – Step 6 — Connect Condensate Drain; Step 7 — Install Flue Hood; NOTE; Step 8 — Install Gas Piping
  • Page 10 – Table 2 – Maximum Gas Flow Capacity*; Step 9 — Install Duct Connections; Configuring Units for Downflow (Vertical) Discharge; ELECTRICAL SHOCK HAZARD; PROPERTY DAMAGE HAZARD; CAUTION
  • Page 11 – Step 10 — Install Electrical Connections; UNIT COMPONENT DAMAGE HAZARD
  • Page 12 – ELECTRICAL SHOCK FIRE/EXPLOSION HAZARD; Then; Control Voltage Connections; Heat Anticipator Setting; Transformer Protection
  • Page 13 – FIRE, EXPLOSION HAZARD; Step 1 — Check for Refrigerant Leaks; ments; Check Heating Control
  • Page 14 – Check Gas Input; UNIT DAMAGE HAZARD; Adjust Gas Input
  • Page 15 – FIRE AND UNIT DAMAGE HAZARD; Measure Manifold Pressure (Propane Units); Check Burner Flame; Table 4 – Heating Inputs
  • Page 19 – Limit Switches; Table 5 – LED Indications; Rollout Switch; Checking Cooling Control Operation; IMPORTANT; Checking and Adjusting Refrigerant Charge
  • Page 20 – Indoor Airflow and Airflow Adjustments; Continuous Fan Operation
  • Page 21 – Table 7 – Cooling Charging Chart
  • Page 27 – MAINTENANCE; Air Filter
  • Page 29 – Outdoor Fan; UNIT OPERATION HAZARD; Electrical Controls and Wiring; EXPLOSION, SAFETY AND ENVIRONMENTAL
  • Page 30 – Gas Input; Copeland Scroll Compressor (Puron Refrigerant); FIRE/EXPLOSION HAZARD
  • Page 31 – Refrigerant System; Compressor Oil; Servicing Systems on Roofs with Synthetic Materials; TROUBLESHOOTING
  • Page 33 – Table 11 – Troubleshooting Chart
Loading the manual

1

48ES

Comfort

t

13 SEER Single --- Packaged Air Conditioner

and Gas Furnace System with Puron

®

(R --- 410A) Refrigerant

Single and Three Phase

Sizes 024 --- 060

Installation Instructions

NOTE

:

Read the entire instruction manual before starting the

installation.

NOTE

:

Installer: Make sure the Owner’s Manual and Service

Instructions are left with the unit after installation.

TABLE OF CONTENTS

PAGE

SAFETY CONSIDERATIONS

1

. . . . . . . . . . . . . . . . . . . . . . . . .

INTRODUCTION

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECEIVING AND INSTALLATION

2--12

. . . . . . . . . . . . . . . . .

Check Equipment

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Identify Unit

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspect Shipment

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Provide Unit Support

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Roof Curb

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Slab Mount

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ground Mount

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Field Fabricate Ductwork

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Provide Clearances

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rig and Place Unit

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspection

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Use of Rigging Bracket

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rigging/Lifting

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connect Condensate Drain

8

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Install Flue Hood

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Install Gas Piping

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Install Duct Connections

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuring Units for Downflow (Vertical)
Discharge

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Install Electrical Connections

11

. . . . . . . . . . . . . . . . . . . . . . . .

High--Voltage Connections

11

. . . . . . . . . . . . . . . . . . . . . . . .

Special Procedures for 208--V Operation

12

. . . . . . . . . . . . . .

Control Voltage Connections

12

. . . . . . . . . . . . . . . . . . . . . . .

Standard Connection

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heat Anticipator Setting

12

. . . . . . . . . . . . . . . . . . . . . . . . . .

Transformer Protection

12

. . . . . . . . . . . . . . . . . . . . . . . . . . .

PRE--START--UP

12--13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

START--UP

13--20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check for Refrigerant Leaks

13

. . . . . . . . . . . . . . . . . . . . . . . . .

Start--Up Heating & Make Adjustments

13

. . . . . . . . . . . . . . . .

Check Heating Control

13

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Check Gas Input

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjust Gas Input

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check Burner Flame

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Normal Operation

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Airflow and Temperature Rise

15

. . . . . . . . . . . . . . . . . . . . . .

Heating Sequence of Operation

15

. . . . . . . . . . . . . . . . . . . . .

Limit Switches

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rollout Switch

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Start--Up Cooling & Make Adjustments

19

. . . . . . . . . . . . . . . .

Checking Cooling Control Operation

19

. . . . . . . . . . . . . . . .

Checking & Adjusting Refrigerant Charge

19

. . . . . . . . . . . .

Indoor Airflow and Airflow Adjustments

20

. . . . . . . . . . . . .

Cooling Sequence of Operation

20

. . . . . . . . . . . . . . . . . . . . .

A08438

Fig. 1 -- Unit 48ES

(Low NOx Model Available)

MAINTENANCE

27--30

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Filter

27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Indoor Blower and Motor

27

. . . . . . . . . . . . . . . . . . . . . . . . .

Induced Draft (Combustion Air) Blower

28

. . . . . . . . . . . . . .

Flue Gas Passageways

28

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Limit Switch

28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Burner Ignition

28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Main Burners

28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removal of Gas Train

28

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outdoor Coil, Indoor Coil, & Condensate Drain Pan

28

. . . .

Outdoor Fan

29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Controls and Wiring

29

. . . . . . . . . . . . . . . . . . . . .

Refrigerant Circuit

29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gas Input

30

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Evaporator Airflow

30

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Puron Items

30

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING

31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

START--UP CHECKLIST

31

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service maintenance,

or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property

damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified

installer or agency must use factory--authorized kits or accessories

when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Have a fire extinguisher available. Read these

instructions thoroughly and follow all warnings or cautions

included in literature and attached to the unit. consult local
building codes, the current editions of the National Fuel Gas Code

"Loading the manual" means you need to wait until the file loads and becomes available for online reading. Some manuals are very large, and the time they take to appear depends on your internet speed.

Summary

Page 2 - INTRODUCTION; Step 1 — Check Equipment; Identify Unit; Step 2 — Provide Unit Support; Roof Curb; except; Ground Mount; Step 3 — Field Fabricate Ductwork

2 (NFGC) NFPA 54/ANSI Z223.1, and the National Electrical Code(NEC) NFPA 70.In Canada refer to the current editions of the National Standards ofCanada CAN/CSA--B149.1 and .2 Natural Gas and Propane Installation codes, and Canadian Electrical Code CSA C22.1 Recognize safety information. This is the s...

Page 5 - Roof Curb for Small Cabinet; Roof Curb for

5 Gask et around outer edge Insulated deck pan Gask et around duct S/A R/A HVAC unit base *Gask eting outer flange Flashing field supplied Roofing material field supplied Cant str ip field supplied *Provided with roof curb Roof Ductwork field supplied Insulation (field supplied) Roof curb* Wood nail...

Page 6 - Inspection; only; Use of Rigging Bracket; WARNING; Rigging/Lifting of Unit

6 Step 4 — Provide Clearances The required minimum operating and service clearances are shownin Fig. 3 and 4. Adequate combustion, ventilation and condenser air must be provided. IMPORTANT : Do not restrict outdoor airflow. An air restriction at either the outdoor--air inlet or the fan discharge may...

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