Page 2 - INTRODUCTION; Step 1 — Check Equipment; Identify Unit; Step 2 — Provide Unit Support; Roof Curb; except; Ground Mount; Step 3 — Field Fabricate Ductwork
2 (NFGC) NFPA 54/ANSI Z223.1, and the National Electrical Code(NEC) NFPA 70.In Canada refer to the current editions of the National Standards ofCanada CAN/CSA--B149.1 and .2 Natural Gas and Propane Installation codes, and Canadian Electrical Code CSA C22.1 Recognize safety information. This is the s...
Page 5 - Roof Curb for Small Cabinet; Roof Curb for
5 Gask et around outer edge Insulated deck pan Gask et around duct S/A R/A HVAC unit base *Gask eting outer flange Flashing field supplied Roofing material field supplied Cant str ip field supplied *Provided with roof curb Roof Ductwork field supplied Insulation (field supplied) Roof curb* Wood nail...
Page 6 - Inspection; only; Use of Rigging Bracket; WARNING; Rigging/Lifting of Unit
6 Step 4 — Provide Clearances The required minimum operating and service clearances are shownin Fig. 3 and 4. Adequate combustion, ventilation and condenser air must be provided. IMPORTANT : Do not restrict outdoor airflow. An air restriction at either the outdoor--air inlet or the fan discharge may...
Page 8 - Step 6 — Connect Condensate Drain; Step 7 — Install Flue Hood; NOTE; Step 8 — Install Gas Piping
8 1 2 3 4 A08015 DETAIL A (914 mm) A08487 SMALL CABINET LARGE CABINET Unit * 024 030 036 Unit * 042 048 060 lb kg lb kg lb kg lb kg lb kg lb kg Rigging Weight 292 133 297 135 307 139 Rigging Weight 398 181 406 184 428 194 * For 460 volt units add 14 lb (6.35 kg) to the rigging weight.NOTE: See dimen...
Page 10 - Table 2 – Maximum Gas Flow Capacity*; Step 9 — Install Duct Connections; Configuring Units for Downflow (Vertical) Discharge; ELECTRICAL SHOCK HAZARD; PROPERTY DAMAGE HAZARD; CAUTION
10 Table 2 – Maximum Gas Flow Capacity* NOMINAL IRON PIPE SIZE (IN.) INTERNAL DIAMETER (IN.) LENGTH OF PIPE FT (m)† 10 (3) 20 (6) 30 (9) 40 (12) 50 (15) 60 (18) 70 (21) 80 (24) 90 (27) 100 (30) 125 (38) 150 (46) 175 (53) 200 (61) 1/2 .622 175 120 97 82 73 66 61 57 53 50 44 40 — — 3/4 .824 360 250 20...
Page 11 - Step 10 — Install Electrical Connections; UNIT COMPONENT DAMAGE HAZARD
11 Adhere to the following criteria when selecting, sizing, andinstalling the duct system: 1. Units are shipped for horizontal duct installation (by removing duct covers). 2. Select and size ductwork, supply--air registers, and return--air grilles according to American Society of Heating, Refrigerat...
Page 12 - ELECTRICAL SHOCK FIRE/EXPLOSION HAZARD; Then; Control Voltage Connections; Heat Anticipator Setting; Transformer Protection
12 4. Connect field L1 to black wire on connection 11 of the compressor contactor. 5. Connect field wire L3 to yellow wire on connection 13 of the compressor contactor. 6. Connect field wire L2 to blue wire from compressor. Special Procedures for 208--v Operation ELECTRICAL SHOCK HAZARD Failure to f...
Page 13 - FIRE, EXPLOSION HAZARD; Step 1 — Check for Refrigerant Leaks; ments; Check Heating Control
13 Use the Start--Up Checklist supplied at the end of this book andproceed as follows to inspect and prepare the unit for initial start--up: 1. Remove access panel.2. Read and follow instructions on all DANGER, WARNING, CAUTION, and INFORMATION labels attached to, or shipped with unit. 3. Make the f...
Page 14 - Check Gas Input; UNIT DAMAGE HAZARD; Adjust Gas Input
14 3. The induced--draft motor will start.4. On a call for heating, the main burner should light within 5 sec. of the sparker being energized. If the burners do notlight, there is a 22--sec. delay before another 5--sec. try. Ifthe burners still do not light, this sequence is repeated. If the burners...
Page 15 - FIRE AND UNIT DAMAGE HAZARD; Measure Manifold Pressure (Propane Units); Check Burner Flame; Table 4 – Heating Inputs
15 4. 112.5 x 1050 = 118,125 Btuh input. If the desired gas input is 115,000 Btuh, only a minor change in the manifold pressure is required.Observe manifold pressure and proceed as follows to adjust gas input: 1. Remove regulator cover screw over plastic adjustment screw on gas valve (See Fig. 14). ...
Page 19 - Limit Switches; Table 5 – LED Indications; Rollout Switch; Checking Cooling Control Operation; IMPORTANT; Checking and Adjusting Refrigerant Charge
19 Limit Switches Normally closed limit switch (LS) completes the control circuit. Should the leaving--air temperature rise above the maximumallowable temperature, the limit switch opens and the control circuit “breaks.” Any interruption in the control circuit instantlycloses the gas valve and stops...
Page 20 - Indoor Airflow and Airflow Adjustments; Continuous Fan Operation
20 NOTE : If the problem causing the inaccurate readings is a refrigerant leak, refer to the Check for Refrigerant Leaks section. Indoor Airflow and Airflow Adjustments UNIT OPERATION HAZARD Failure to follow this caution may result in unit damage.For cooling operation, the recommended airflow is 35...
Page 21 - Table 7 – Cooling Charging Chart
Page 27 - MAINTENANCE; Air Filter
27 Table 10 – 48ES Wet Coil Pressure Drop (IN. W.C.) UNIT SIZE STANDARD CFM (S.C.F.M) 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 024 0.030 0.037 0.044 0.053 0.063 --- --- --- --- --- --- --- --- --- --- 030 --- 0.037 0.044 0.053 0.063 0.072 0.081 0.105 --- --- --- --- ---...
Page 29 - Outdoor Fan; UNIT OPERATION HAZARD; Electrical Controls and Wiring; EXPLOSION, SAFETY AND ENVIRONMENTAL
29 FRONT ACCESSPANEL A08519 Fig. 20 -- Unit Access Panel BLOWER HOUSING 2 SETSCREWS (HIDDEN) C99085 Fig. 21 -- Removal of Motor and Blower Wheel A07680 Fig. 22 -- Burner Rack Removed Outdoor Fan UNIT OPERATION HAZARD Failure to follow this caution may result in damage to unit components.Keep the con...
Page 30 - Gas Input; Copeland Scroll Compressor (Puron Refrigerant); FIRE/EXPLOSION HAZARD
30 MOTOR FAN GRILLE MOTOR SHAFT A A08505 MAX DISTANCE BETWEEN FAN HUB AND END OF MOTOR SHAFT SIZE “A” IN. MM 024 7.3 185 030 7.3 185 036 7.3 185 042 7.6 193 048 7.6 193 060 7.6 193 Fig. 23 -- Fan Blade Position Gas Input The gas input does not require checking unless improper heating performance is ...
Page 31 - Refrigerant System; Compressor Oil; Servicing Systems on Roofs with Synthetic Materials; TROUBLESHOOTING
31 pressure. The relief port has an operating range between 550(26.34 kPa) and 625 psi (29.93 kPa) differential pressure. EXPLOSION, ENVIRONMENTAL SAFETY HAZARD Failure to follow this warning could result in personal injury, death or equipment damage.This system uses Puron (R--410A) refrigerant whic...
Page 33 - Table 11 – Troubleshooting Chart
33 Table 11 – Troubleshooting Chart SYMPTOM CAUSE REMEDY Compressor and condenser fan will not start. Power failure Call power company Fuse blown or circuit breaker tripped Replace fuse or reset circuit breaker Defective contactor, transformer, or high--pressure, loss--of--charge or low--pressure sw...