Carrier INDUCED COMBUSTION FURNACES 58RAP- User Manual

Carrier INDUCED COMBUSTION FURNACES 58RAP

Carrier INDUCED COMBUSTION FURNACES 58RAP– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – Fig. 3—Position of Pilot to Burner
  • Page 4 – Reconnect pilot supply tube and thermocouple to gas valve.; PROCEDURE 3—CONVERT GAS VALVE; Be sure main gas and electrical supplies to furnace are off.; PROCEDURE 4—CHECK INLET GAS PRESSURE; Be sure main gas and electric supplies to furnace are off.; CONVERSION KIT RATING PLATE - CARRIER CORP.; FUEL USED: PROPANE GAS; Fig. 5—Burner Orifice
  • Page 5 – PROCEDURE 6—SET GAS INPUT RATE
  • Page 6 – Fig. 6—Honeywell Gas Valve
  • Page 7 – PROCEDURE 7—APPLY LABELS; making conversion are required.; PROCEDURE 1—INSTALL MAIN BURNER ORIFICES; Turn off furnace gas and electrical supplies.; Location
  • Page 8 – Remove and discard orifices from manifold.; PROCEDURE 2—CONVERT GAS VALVE; Be sure gas and electrical supplies to furnace are off.; PROCEDURE 3—CHECK INLET GAS PRESSURE; Attach manometer to inlet pressure tap on gas valve.; Fig. 10—Position of Ignitor to Burner
  • Page 9 – Fig. 11—Redundant Automatic Gas Valve
  • Page 10 – Check all threaded pipe connections for gas leaks.; follow this warning could result in personal injury or death.; Jumper R and W thermostat connections to call for heat.
  • Page 11 – PROCEDURE 5—SET GAS INPUT RATE; Set room thermostat to desired temperature.; PROCEDURE 6—APPLY LABELS; making this conversion are required.; GAS VALVE
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NOTE:

Read the entire instruction manual before starting the installation.

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SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should
install, repair, or service heating equipment.

Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed
by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or
shipped with the unit, and other safety precautions that may apply.

Follow all safety codes. In the United States, follow all safety codes including the National Fuel Gas Code (NFGC) NFPA No. 54-1999/ANSI
Z223.1-1999. In Canada, refer to the National Standard of Canada, Natural Gas and Propane Installation Codes (NSCNGPIC), CAN/CGA-B149.1
and .2-M00.

Wear safety glasses and work gloves. Have a fire extinguisher available during start-up, adjustment procedures, and service calls.

Recognize safety information. This is the safety-alert symbol

. When you see this symbol on the furnace and in instructions or manuals, be

alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, CAUTION, and NOTE. The words DANGER, WARNING, and CAUTION are used with
the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies
hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury,
or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.

WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s

instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these
instructions is not followed exactly, a fire, explosion, or production of carbon monoxide may result causing property
damage, personal injury, or loss of life. The qualified service agency is responsible for the proper installation of this furnace
with this kit. The installation is not proper and complete until the operation of the converted appliance is checked as
specified in the manufacturer’s instructions supplied with the kit.

AVERTISSEMENT: Cette trousse de conversion ne doit être installée que par le représentant d’un organisme qualifié

et conformément aux instructions du fabricant et à tous les codes et exigences pertinents de l’autorité compétente. Les
instructions du présent guide doivent être suivies afin de réduire au minimum au risque d’incendie ou d’explosion de
dommange matériels, de blessure ou de mort. L’organisme qualifié responsable de l’installation adéquate de cette trousse.
L’installation n’est pas adéquate ni complète tant que le bon fonctionnement de l’appereil converti n’a pas été vérfié selon
les instructions du fabricant fornies avec la trousse.

INTRODUCTION

This instruction covers the installation of gas conversion kit Part No. KGANP2801F80 to convert the following furnaces from natural gas usage
to propane gas usage. See the appropriate section for your furnace type.

Section 1—Models 58DFA, 58GFA, 58PAP, 58RAP, 373LAD, 383KAD, 394HAD, 396HAD, GA1AAD, and GA2AAD Induced-
Combustion, Standing Pilot, Fixed-Speed, Non-Condensing Furnaces. This kit is designed for use in 065 through 150 size furnaces. The gas
valve will be either a Honeywell VR8200H or BR8300H.

CERTIFIED

Installation Instructions

KGANP2801F80

Gas Conversion Kit Natural-to-
Propane for Standing Pilot and
HSI Fixed-Speed Non-Condensing Furnaces

Form:

AG-GANP-26

Cancels:

AG-GANP-24

Printed in U.S.A.

4-01

Catalog No.

63GA-NP7

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Summary

Page 3 - Fig. 3—Position of Pilot to Burner

Fig. 1—Downflow, Standing-Pilot, Fixed-Speed, Non-Condensing Furnace Component and Conversion Label Location A95457 BLOWERCOMPARTMENTDOOR GAS VALVE BURNER HOLD–DOWN BRACKET CONVERSIONRESPONSIBILITYLABEL CONVERSION RATING PLATE GAS CONTROL CONVERSION LABEL MANIFOLD BURNERS CLEARANCE LABEL FURNACE RAT...

Page 4 - Reconnect pilot supply tube and thermocouple to gas valve.; PROCEDURE 3—CONVERT GAS VALVE; Be sure main gas and electrical supplies to furnace are off.; PROCEDURE 4—CHECK INLET GAS PRESSURE; Be sure main gas and electric supplies to furnace are off.; CONVERSION KIT RATING PLATE - CARRIER CORP.; FUEL USED: PROPANE GAS; Fig. 5—Burner Orifice

CAUTION: DO NOT redrill burner orifices. Improper drilling (burrs, out-of-round holes, etc.) can cause excessive burner noise and misdirection of burner flames. This can result in flame impingement of the burners and heat exchangerscausing failure. Obtain new orifices if orifice size must be changed...

Page 5 - PROCEDURE 6—SET GAS INPUT RATE

4. Turn on furnace power supply. 5. Turn gas supply manual shutoff valve to ON position. 6. Turn furnace gas valve control knob to PILOT position and depress. 7. Check pilot tube connections for gas leaks. 8. Turn furnace gas valve control knob to OFF position and wait 5 minutes. 9. Light pilot in a...

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