Carrier GAS FURNACE 58MVP- User Manual

Carrier GAS FURNACE 58MVP

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Table of Contents:

  • Page 2 – UNIT
  • Page 3 – Fig. 3—Clearances to Combustibles; INSTALLATION; MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION; DÉGAGEMENT MINIMUM EN POUCES AVEC ÉLÉMENTS DE
  • Page 6 – Step 2—Upflow Applications; Fig. 5—Condensate Trap
  • Page 7 – FIRE, INJURY OR DEATH HAZARD; Fig. 6—Factory-Shipped Upflow Tube Configuration
  • Page 8 – MINOR PROPERTY DAMAGE; Fig. 8—Horizontal Left Tube Configuration
  • Page 12 – hot; UNIT DAMAGE HAZARD; Fig. 11—Proper Condensate Drainage; HORIZONTAL; Fig. 12—Prohibit Installation on Back; Fig. 13—Freeze Protection
  • Page 13 – AIR FOR COMBUSTION AND VENTILATION
  • Page 14 – National Fuel Gas Code ANSI; EXAMPLES: Determining Free Area
  • Page 16 – multiplied by reduction; Factor; The Air Systems Design Guide-; Fig. 16—Crawlspace Horizontal Application
  • Page 17 – RETURN AIR CONNECTIONS; FIRE HAZARD; Side return-air openings can ONLY be used in UPFLOW; Table 3—Filter Information; AIR FILTER LOCATED IN BLOWER COMPARTMENT; Filter Type
  • Page 18 – Fig. 17—Filter Installed for Side Inlet; Fig. 18—Bottom Filter Arrangement
  • Page 19 – The gas valve inlet pressure tap connection is suitable to; Step 6—Electrical Connections; Proper polarity must be maintained for 115-v wiring. If; Table 4—Maximum Capacity of Pipe*
  • Page 20 – Fig. 22—Disconnect Switch and Furnace
  • Page 21 – FIRE OR ELECTRICAL SHOCK HAZARD
  • Page 23 – Diagram
  • Page 24 – Fig. 25—Control Center
  • Page 25 – UNIT MAY NOT OPERATE; ASTM SPECIFICATION; Connections
  • Page 26 – A 2-in. diameter pipe must be used within the furnace; NOTE; Fig. 28—Combustion-Air Inlet Pipe Assembly; CASING WIDTH
  • Page 27 – Table 7—Maximum Allowable Pipe Length (ft); UNIT SIZE
  • Page 29 – Step 8—Condensate Drain
  • Page 30 – Step 1—General
  • Page 31 – Table 9—Other than Direct Vent Termination Clearance
  • Page 32 – Excessive airflow caused by improper A/C switch setup; Table 10—Furnace Setup Switch Description; MIN; Table 11—Blower Off Delay Setup Switch; DESIRED HEATING; Fig. 31—Roof Termination Required; ROOF
  • Page 33 – Fig. 32—Freeze Protection; CONDENSATE TRAP
  • Page 34 – Step 4—Purge Gas Lines; If a power interruption occurs during a call for heat; Fig. 35—A/C or CF Airflow Selection Chart
  • Page 35 – calls for heat; Inducer Prepurge Period; -The furnace control CPU turns on; Fig. 38—Filling Condensate Trap
  • Page 40 – See note 2
  • Page 42 – * Orifice numbers shown in
  • Page 43 – Onl
  • Page 44 – Fig. 47—Redundant Automatic Gas Valve; Fig. 48—Burner Orifice; BURNER
  • Page 45 – Table 14—Gas Rate Cu Ft/Hr
  • Page 46 – Fig. 50—Amp Draw Check with Ammeter; THERMOSTAT SUBBASE; CONTROL TERMINALS
  • Page 47 – CHECKLIST
  • Page 48 – CHECKLIST—INSTALLATION
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58MVP

Variable-Capacity Condensing Gas Furnace

Installation, Start-Up, and Operating Instructions

For Sizes 040-120, Series 180

For use by Beutler Heating and Air for Renaissance Builders

Index

Page

SAFETY CONSIDERATIONS .....................................................3
DIMENSIONAL DRAWING ........................................................2

Clearances to Combustibles......................................................3

CODES AND STANDARDS ........................................................5
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS........5
INTRODUCTION ..........................................................................5
APPLICATIONS............................................................................5

General ......................................................................................5
Upflow Applications .................................................................6
Horizontal Left (Supply-Air Discharge) Applications ............8
Horizontal Right (Supply-Air Discharge) Applications ..........9

LOCATION..................................................................................11

General ....................................................................................11
Low-Heat Only Installation ....................................................12
Furnace Location Relative to Cooling Equipment ................13

AIR FOR COMBUSTION AND VENTILATION ....................13
INSTALLATION .........................................................................16

Installation In Horizontal Applications ..................................16
Air Ducts .................................................................................16

General Requirements .......................................................16
Ductwork Acoustical Treatment .......................................17
Supply-Air Connections ....................................................17
Return-Air Connections.....................................................17

Filter Arrangement ..................................................................17
Bottom Closure Panel .............................................................18
Gas Piping ...............................................................................18
Electrical Connections ............................................................19

115-v Wiring......................................................................19
24-v Wiring........................................................................21
Accessories ........................................................................21

Venting ....................................................................................21

Removal of Existing Furnaces from

Common Vent Systems................................................21

Combustion-Air and Vent Piping .....................................22

Vent Termination .........................................................29

Multiventing.......................................................................29

Condensate Drain ....................................................................29

General ...............................................................................29
Application.........................................................................29
Condensate Drain Protection.............................................30

START-UP, ADJUSTMENTS AND SAFETY CHECK......30

General ...............................................................................30

Select Setup Switch Positions ...........................................32
Prime Condensate Trap With Water.................................33
Purge Gas Lines ................................................................34
Sequence of Operation ......................................................34

Single-Stage Thermostat and Two-Stage Heating

(Adaptive Mode) .....................................................35

Two-Stage Thermostat and Two-Stage Heating .........36
Cooling Mode...............................................................36
Thermidistat Mode .......................................................37
Super-Dehumidify Mode..............................................37
Continuous Blower Mode ............................................37
Heat Pump ....................................................................38
Component Test ...........................................................38

Adjustments .......................................................................38

Set Gas Input Rate .......................................................38
Set Temperature Rise ...................................................46
Set Thermostat Heat Anticipator .................................46

Check Safety Controls.......................................................46

Check Primary Limit Control ......................................46
Check Pressure Switch.................................................46

CHECKLIST......................................................................47

NOTE:

Read the entire instruction manual before starting the

installation.

A93040

ama

CERTIFIED

®

REGISTERED

ISO 9001:2000

As an Energy Star Partner,

Carrier Corporation has deter-

mined that this product meets

the ENERGY STAR guide-

lines for energy efficiency.

Horizontal Orientation

A04168

Visit www.carrier.com

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1 4

Tab 6a 8a

PC 101

Catalog No. 535-80145

Printed in U.S.A.

Form 58MVP-15SI

Pg 1

9-04

Replaces: None

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Summary

Page 2 - UNIT

Fig. 2—Dimensional Drawing Dimensions (In.) UNIT SIZE A D E 040-14* 24-1/2* 22-7/8* 23* 060-14 17-1/2 15-7/8 16 080-14 21 19-3/8 19-1/2 080-20 21 19-3/8 19-1/2 100-20 21 19-3/8 19-1/2 120-20 24-1/2 22-7/8 23 * These dimensions reflect the wider casing for the Trophy (96.6 percent AFUE) furnace. A041...

Page 3 - Fig. 3—Clearances to Combustibles; INSTALLATION; MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION; DÉGAGEMENT MINIMUM EN POUCES AVEC ÉLÉMENTS DE

SAFETY CONSIDERATIONS FURNACE RELIABILITY HAZARD Improper installation or misapplication of furnace may re-quire excessive servicing or cause premature componentfailure.Application of this furnace should be indoors with specialattention given to vent sizing and material, gas input rate, airtemperatu...

Page 6 - Step 2—Upflow Applications; Fig. 5—Condensate Trap

Step 2—Upflow Applications An upflow furnace application is where furnace blower is locatedbelow combustion and controls section of furnace, and conditionedair is discharged upwards.CONDENSATE TRAP LOCATION (FACTORY-SHIPPEDORIENTATION)The condensate trap is factory installed in the blower shelf andf...

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