Page 2 - UNIT
Fig. 2—Dimensional Drawing Dimensions (In.) UNIT SIZE A D E 040-14* 24-1/2* 22-7/8* 23* 060-14 17-1/2 15-7/8 16 080-14 21 19-3/8 19-1/2 080-20 21 19-3/8 19-1/2 100-20 21 19-3/8 19-1/2 120-20 24-1/2 22-7/8 23 * These dimensions reflect the wider casing for the Trophy (96.6 percent AFUE) furnace. A041...
Page 3 - Fig. 3—Clearances to Combustibles; INSTALLATION; MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION; DÉGAGEMENT MINIMUM EN POUCES AVEC ÉLÉMENTS DE
SAFETY CONSIDERATIONS FURNACE RELIABILITY HAZARD Improper installation or misapplication of furnace may re-quire excessive servicing or cause premature componentfailure.Application of this furnace should be indoors with specialattention given to vent sizing and material, gas input rate, airtemperatu...
Page 6 - Step 2—Upflow Applications; Fig. 5—Condensate Trap
Step 2—Upflow Applications An upflow furnace application is where furnace blower is locatedbelow combustion and controls section of furnace, and conditionedair is discharged upwards.CONDENSATE TRAP LOCATION (FACTORY-SHIPPEDORIENTATION)The condensate trap is factory installed in the blower shelf andf...
Page 7 - FIRE, INJURY OR DEATH HAZARD; Fig. 6—Factory-Shipped Upflow Tube Configuration
CONDENSATE TRAP LOCATION (ALTERNATE UPFLOWORIENTATION)An alternate location for the condensate trap is the left-hand sideof casing. (See Fig. 2 and 7.) NOTE: If the alternate left-hand side of casing location is used, the factory-connected drain and relief port tubes must be discon-nected and modifi...
Page 8 - MINOR PROPERTY DAMAGE; Fig. 8—Horizontal Left Tube Configuration
b. Extend this tube (if required) by splicing to small diameter tube (factory-supplied in loose parts bag). c. Determine appropriate length, then cut and connect tube. CONDENSATE TRAP FIELD DRAIN ATTACHMENTRefer to Condensate Drain section for recommendations andprocedures.PRESSURE SWITCH TUBINGThe ...
Page 12 - hot; UNIT DAMAGE HAZARD; Fig. 11—Proper Condensate Drainage; HORIZONTAL; Fig. 12—Prohibit Installation on Back; Fig. 13—Freeze Protection
FIRE, INJURY OR DEATH HAZARD Failure to follow this warning could result in fire, personalinjury, or death.Do not install furnace on its back. (See Fig. 12.) Safety control operation will be adversely affected. Never connectreturn-air ducts to back of furnace. UNIT DAMAGE HAZARD This gas furnace may...
Page 13 - AIR FOR COMBUSTION AND VENTILATION
UNIT DAMAGE HAZARD Failure to follow this caution may result in minor property orunit damage.The furnace can operate in the high-heat mode when certainfault conditions occur. The following precautions should betaken:1. Size gas piping based on the high-heat input.2. Check the high-heat input and adj...
Page 14 - National Fuel Gas Code ANSI; EXAMPLES: Determining Free Area
Indoor Combustion Air © NFPA & AGA Standard and Known-Air-Infiltration Rate Methods Indoor air is permitted for combustion, ventilation, and dilution, if the Standard or Known-Air-Infiltration Method is used. CARBON MONOXIDE POISONING HAZARD Failure to supply outdoor air via grilles or ducts cou...
Page 16 - multiplied by reduction; Factor; The Air Systems Design Guide-; Fig. 16—Crawlspace Horizontal Application
multiplied by reduction Factor in b. above. The minimum dimension of air openings shall be not less than 3 in. (80mm). INSTALLATION Step 1—Installation in Horizontal Applications These furnaces can be installed in either horizontal left or rightdischarge position. In a crawlspace, furnace can either...
Page 17 - RETURN AIR CONNECTIONS; FIRE HAZARD; Side return-air openings can ONLY be used in UPFLOW; Table 3—Filter Information; AIR FILTER LOCATED IN BLOWER COMPARTMENT; Filter Type
When a furnace is installed so that the supply ducts carry aircirculated by the furnace to areas outside the space containing thefurnace, the return air must also be handled by a duct(s) sealed tothe furnace casing and terminating outside the space containing thefurnace.Secure ductwork with proper f...
Page 18 - Fig. 17—Filter Installed for Side Inlet; Fig. 18—Bottom Filter Arrangement
Step 4—Bottom Closure Panel These furnaces are shipped with bottom closure panel installed inbottom return-air opening. This panel MUST be in place when sidereturn air is used. To remove bottom closure panel, perform following: 1. Tilt or raise furnace and remove 2 screws holding front filler panel....
Page 19 - The gas valve inlet pressure tap connection is suitable to; Step 6—Electrical Connections; Proper polarity must be maintained for 115-v wiring. If; Table 4—Maximum Capacity of Pipe*
nipple into lower end of tee. Capped nipple should extend belowlevel of gas controls. Place a ground joint union between gascontrol manifold and manual gas shutoff valve. (See Fig. 20.)An accessible manual shutoff valve MUST be installed external tofurnace casing and within 6 ft of furnace. A 1/8-in...
Page 20 - Fig. 22—Disconnect Switch and Furnace
J-Box Relocation 1. Remove 2 screws holding auxiliary J-box. (See Fig. 23.)2. Rotate J-box 180° and attach box to left side, using holes provided. Table 5—Electrical Data UNIT SIZE VOLTS— HERTZ— PHASE OPERATING VOLTAGE RANGE MAXIMUM UNIT AMPS MINIMUM WIRE SIZE MAXIMUM WIRE LENGTH (FT)‡ MAXIMUM FUSE ...
Page 21 - FIRE OR ELECTRICAL SHOCK HAZARD
FIRE OR ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in intermittent unitoperation.If manual disconnect switch is to be mounted on furnace,select a location where a drill or fastener will not contactelectrical or gas components. CONTINUOUS FAN (CF) SETUP SWITCHESThe CF setup s...
Page 23 - Diagram
Fig. 24—Wiring Diagram A02291 L E G E N D JU N C TI O N TERM INAL C O NTROL TERM INAL FA CT O R Y PO W E R WI RI NG ( 1 1 5 V A C ) FA CT O R Y CO N TR O L WI RI NG ( 2 4 V A C ) FI EL D C O NTROL WI RI NG ( 2 4 V A C ) C O NDU C TOR ON C O NTROL FI EL D WI R ING SC REW T E R M IN AL EQU IP M ENT GR...
Page 24 - Fig. 25—Control Center
d. Insert assembled combustion-air inlet pipe into intake housing. e. Make sure elbow is oriented in an acceptable direction and that the minimum clearance of 3 in. is observed. (See Fig.27.) f. Drill a 1/8-in. hole in 2-in. combustion-air inlet pipe using hole in intake housing as a guide. g. Insta...
Page 25 - UNIT MAY NOT OPERATE; ASTM SPECIFICATION; Connections
Vent Pipe NOTE: Furnace vent pipe connections are sized for 2-in. pipe. Any vent pipe size change should be made outside furnace casingin vertical pipe. (See Fig. 26.) This allows proper drainage of ventcondensate. Furnace shall not be connected to any vent or chimneyflue servicing another heating d...
Page 26 - A 2-in. diameter pipe must be used within the furnace; NOTE; Fig. 28—Combustion-Air Inlet Pipe Assembly; CASING WIDTH
UNIT DAMAGE HAZARD Failure to follow this caution may result in unit componentdamage.Inducer housing outlet cap must be installed and fully seatedagainst inducer housing. Clamp must be tightened to preventany condensate leakage. 3. Install pipe support (factory-supplied in loose parts bag) into sele...
Page 27 - Table 7—Maximum Allowable Pipe Length (ft); UNIT SIZE
coupling and fully into inducer housing connection until itbottoms on the internal stop. Tighten both clamps to secure thepipe to inducer housing. Tighten the clamp screws to 15 in.-lb.of torque. 5. Install casing hole filler cap (factory-supplied in loose parts bag) in unused vent pipe casing hole....
Page 29 - Step 8—Condensate Drain
1. Comply with all clearance requirements stated in Table 9.2. Termination should be positioned where vent vapors are not objectionable. MULTIVENTINGWhen 2 or more 58MVP Furnaces are vented near each other, eachfurnace must be individually vented. NEVER common vent orbreach vent 58MVP furnaces. Step...
Page 30 - Step 1—General
CONDENSATE DRAIN PROTECTIONFreezing condensate left in condensate trap and drain line maycause cracks, and possible water damage may occur. If freezeprotection is required, use condensate freeze protection accessoryor equivalent 3 to 6 watt per ft at 120v and 40°F self-regulating,shielded, and water...
Page 31 - Table 9—Other than Direct Vent Termination Clearance
Table 9—Other than Direct Vent Termination Clearance A04149 A X B V V V V X X AIR SUPPLY INLET V VENT TERMINAL AREA WHERE TERMINAL IS NOT PERMITED A B B B B B C D E F J I L H M K G 25--24--65--2 O Y Y Item Clearance Descriptions Canadian Installation (1) U.S. Installation (2) A Clearance above grade...
Page 32 - Excessive airflow caused by improper A/C switch setup; Table 10—Furnace Setup Switch Description; MIN; Table 11—Blower Off Delay Setup Switch; DESIRED HEATING; Fig. 31—Roof Termination Required; ROOF
FIRE AND UNIT OPERATION HAZARD Failure to follow this warning could result in property damagefrom a fire or unit could operate intermittent.These furnaces are equipped with a manual reset limit switchin burner box. This switch opens and shuts off power to thegas valve if an overheat condition (flame...
Page 33 - Fig. 32—Freeze Protection; CONDENSATE TRAP
CONTINUOUS FAN (CF) SETUP SWITCHESThe CF setup switches are used to select desired airflow whenthermostat is in continuous fan mode or to select low-coolingairflow for two-speed cooling units. This setup feature allowscontinuous fan airflow or low-cooling airflow to be adjusted. Toset desired contin...
Page 34 - Step 4—Purge Gas Lines; If a power interruption occurs during a call for heat; Fig. 35—A/C or CF Airflow Selection Chart
4. Pour 1 quart of water into funnel/tube. Water should run through inducer housing, overfill condensate trap, and flowinto open field drain. (See Fig. 38.) 5. Remove funnel and tube from inducer housing and replace drain connection cap and clamp. Step 4—Purge Gas Lines If not previously done, purge...
Page 35 - calls for heat; Inducer Prepurge Period; -The furnace control CPU turns on; Fig. 38—Filling Condensate Trap
The blower door must be installed for power to be conductedthrough the blower door interlock switch ILK to the furnacecontrol CPU, transformer TRAN, inducer motor IDM, blowermotor BLWM, hot-surface igniter HSI, and gas valve GV. SINGLE-STAGE THERMOSTAT AND TWO-STAGEHEATING (ADAPTIVE MODE)See Fig. 21...
Page 40 - See note 2
A00279 Fig. 43—Dual Fuel Thermostat with Two-Stage Furnace and Single-Speed Heat Pump A00281 Fig. 45—Two-Stage Thermostat With Two-Stage Fur- nace and Two-Speed Air Conditioner See note 2 A00280 Fig. 44—Dual Fuel Thermostat With Two-Stage Furnace and Two-Speed Heat Pump A02348 Fig. 46—Single-Stage T...
Page 42 - * Orifice numbers shown in
AVG. GAS SPECIFIC GRAVITY OF NATURAL GAS HEAT VALUE 0.58 0.60 0.62 0.64 AT ALTITUDE Orifice Mnfld Press Orifice Mnfld Press Orifice Mnfld Press Orifice Mnfld Press (Btu/cu ft) No. High/Low No. High/Low No. High/Low No. High/Low 900 43 3.5 / 1.5 43 3.6 / 1.5 43 3.8 / 1.6 42 3.2 / 1.3 925 44 3.8 / 1.6...
Page 43 - Onl
AVG. GAS SPECIFIC GRAVITY OF NATURAL GAS HEAT VALUE 0.58 0.60 0.62 0.64 AT ALTITUDE Orifice Mnfld Press Orifice Mnfld Press Orifice Mnfld Press Orifice Mnfld Press (Btu/cu ft) No. High/Low No. High/Low No. High/Low No. High/Low ALTITUDE RANGE (ft) 650 43 3.8 / 1.6 42 3.2 / 1.4 42 3.4 / 1.4 42 3.5 / ...
Page 44 - Fig. 47—Redundant Automatic Gas Valve; Fig. 48—Burner Orifice; BURNER
2. Adjust manifold pressure to obtain input rate. a. Remove burner enclosure front. NOTE: Manifold pressure MUST always be measured with the burner box cover REMOVED. b. Remove regulator seal caps that conceal adjustment screws for low- and high-heat gas valve regulators. (See Fig. 47.) c. Move setu...
Page 45 - Table 14—Gas Rate Cu Ft/Hr
EXAMPLE: 100,000 BTUH HIGH-HEAT INPUT FURNACE INSTALLED AT 4300 FT. Furnace Input Rate at Sea Level X Derate Multiplier Factor = Furnace Input Rate at Installation Altitude 100,000 X 0.91 = 91,000 CANADAAt installation altitudes from 2000 to 4500 ft, this furnacemust be derated 5 percent by an autho...
Page 46 - Fig. 50—Amp Draw Check with Ammeter; THERMOSTAT SUBBASE; CONTROL TERMINALS
SET TEMPERATURE RISE UNIT DAMAGE HAZARD Failure to follow this caution may result in overheating theheat exchangers or condensing flue gases in heat exchangerareas not designed for condensate.Temperature rise must be within limits specified on unitrating plate. Operation is within a few degrees of m...
Page 47 - CHECKLIST
5. Turn off 115-v power to furnace.6. Reconnect inducer motor wire harness. Reinstall furnace access door. 7. Turn on 115-v power to furnace.8. Reset thermostat to desired temperature. CHECKLIST 1. Put away tools and instruments. Clean up debris.2. Verify flame rollout manual reset switch has contin...
Page 48 - CHECKLIST—INSTALLATION
CHECKLIST—INSTALLATION LOAD CALCULATION ____________ Heating Load (Btuh) ____________ Cooling Load (Btuh) ____________ Furnace Model Selection COMBUSTION AND VENT PIPING Termination Location ________ Roof or Sidewall ________ Termination Kit — 2 Pipe or Concentric ________ Combustion-Air Pipe Length...