Carrier 09BY006-024- Manual

Carrier 09BY006-024

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Table of Contents:

  • Page 3 – Fig. 2 — Mounting Applications; 9BY IN REMOTE APPLICATION WITH DUCTWORK
  • Page 4 – Fig. 3 — Base Unit Dimensions; DIMENSION
  • Page 6 – Table 1 — Condenser Unit Application; Table 2 — Physical Data
  • Page 7 – Step 2 — Rig and Place Unit; Fig. 4 — Unit Rigging
  • Page 8 – Step 5 — Complete Refrigerant Piping
  • Page 9 – Table 3 — Minimum Refrigerant Line Size Data; Fig. 8 — Typical 2-Circuit Condenser Manifolded
  • Page 10 – Step 6 — Ductwork —; The 09BY unit is designed for; UNIT; Fig. 9 — Condenser Ductwork Details
  • Page 11 – Step 7 — Insulate the Unit —; The 09BY units are; Step 8 — Complete Electrical Connections; To rewire the unit, disconnect and reconnect the wires at; Table 4 — Electrical Data; Fig. 10 — Placement of Duct Flanges on Units
  • Page 12 – Condenser operation on improper line voltage or exces-; — Fan Motor Contactor; Fig. 11 — Combination Field Wiring
  • Page 13 – Fig. 12 — Condenser Fan Pulley Adjustment
  • Page 14 – Table 5 — Condenser Fan Performance
  • Page 16 – TROUBLESHOOTING; See Table 6 for problems and possible solutions.; Table 6 — Troubleshooting; PROBLEM
  • Page 19 – A. Preliminary Information; COMPRESSOR BEARING UNIT:
  • Page 20 – CHECK VOLTAGE IMBALANCE
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Installation, Start-Up and

Service Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS

. . . . . . . . . . . . . . . . . 1

GENERAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Step 1 − Complete Pre-Installation Checks

. . 1

Step 2 − Rig and Place Unit

. . . . . . . . . . . . . . . . 7

• RIGGING
• PLACING THE UNIT
• VIBRATION ISOLATION
• POSITIONING THE 09BY UNIT
• VERTICAL DISCHARGE

Step 3 − Install Accessory Low-Ambient Kit or

Inlet Filter Kit (If Required)

. . . . . . . . . . . . . . . . 8

Step 4 − Install Rain Drain

. . . . . . . . . . . . . . . . . 8

Step 5 − Complete Refrigerant Piping

. . . . . . . 8

• GENERAL
• REFRIGERANT LINE SIZING
• PRESSURE RELIEF
• REFRIGERANT RECEIVER
• LIQUID LIFT
• SWEAT CONNECTIONS
• FIELD PIPING
• MANIFOLDING CIRCUITS
• CHECK VALVE
• SERVICE VALVES

Step 6 − Ductwork

. . . . . . . . . . . . . . . . . . . . . . . . 10

• CONDENSER AIR DUCT INSULATION

Step 7 − Insulate the Unit

. . . . . . . . . . . . . . . . . 11

Step 8 − Complete Electrical Connections

. . 11

• GENERAL
• MAIN POWER WIRING
• CONTROL CIRCUIT POWER WIRING
• GENERAL WIRING NOTES

START-UP

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

System Evacuation and Dehydration

. . . . . . . . 13

Charging Procedure

. . . . . . . . . . . . . . . . . . . . . . . 13

Check Operation of Condenser Fan Motor

Controls and Rotation of Fans

. . . . . . . . . . . 13

Adjust Fan Speed

. . . . . . . . . . . . . . . . . . . . . . . . . 13

SERVICE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15

Cleaning Condenser Coils

. . . . . . . . . . . . . . . . . 13

Lubrication

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Condenser Fan Adjustment

. . . . . . . . . . . . . . . . 13

• TO CHANGE FAN SPEED
• PULLEY ALIGNMENT
• BELT TENSION ADJUSTMENT
• TO CHANGE FAN WHEEL
• TO REPLACE FAN BEARING

MAINTENANCE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Cleaning

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Inspection

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Air Filters

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Condensate Drain

. . . . . . . . . . . . . . . . . . . . . . . . . 15

TROUBLESHOOTING

. . . . . . . . . . . . . . . . . . . . . . 16

START-UP CHECKLIST

. . . . . . . . . . . . . . . . CL-1,CL-2

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air-conditioning equip-

ment can be hazardous due to system pressures, electrical
components, and equipment location.

Only trained, qualified installers and service mechanics

should install, start-up, and service this 09BY equipment
(Fig. 1).

When working on the equipment, observe precautions in

the literature and on tags, stickers, and labels attached to the
equipment.

Follow all safety codes. Wear safety glasses and work gloves.

Keep quenching cloth and fire extinguisher nearby when braz-
ing. Use care in handling, rigging, and setting bulky
equipment.

ELECTRIC SHOCK HAZARD
Separate power sources (main and control
power circuits) are used for these units. Be
sure both main and control power circuits are
disconnected before servicing.

GENERAL

The 09BY air-cooled condenser is a remote air-cooled con-

denser designed to be used with the 50BZ vertical packaged
units. See Table 1. Airflow is horizontal, both into and out
from the same face of the unit. The unit is designed to be
mounted indoors in a window, through the wall in high-rise
buildings, or on the wall on the building exterior. See Fig. 2
for typical applications. Ductwork is not needed, but may be
added easily if required by the application. Airflow is pro-
vided by centrifugal fans with an adjustable belt drive to meet
varying static requirements. Units may also be matched with
other compressor and evaporator combinations. Contact your
local representative for more details.

Check space requirements, service clearances, floor strength,

location of piping, size of power supply, and location of duct-
work (if used) before installing. See Fig. 3 for unit dimen-
sions and Table 2 for unit operating weights.

INSTALLATION

Step 1 — Complete Pre-Installation Checks —

Examine unit for damage incurred during shipment. File claim
immediately with transit company if damage is found. Check
the shipment for completeness. Verify that the nameplate elec-
trical requirements match the available power supply.

09BY006-024

Air-Cooled Condenser Units

5 to 20 Tons

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 2

4

Tab

4a 4a

PC 111

Catalog No. 530-969

Printed in U.S.A.

Form 09BY-2SI

Pg 1

9-96

Replaces: 09BY-1SI

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Other Manuals for Carrier 09BY006-024

Summary

Page 3 - Fig. 2 — Mounting Applications; 9BY IN REMOTE APPLICATION WITH DUCTWORK

LEGEND Refrigerant Connection Field-Supplied Refrigerant Piping *Field-Supplied Floor Stand (Height to Match Wall Opening). Fig. 2 — Mounting Applications 09BY DISCHARGEDUCT INLETDUCT TO OUTSIDE INSULATE IF THROUGHCONDITIONED SPACE HANGERRODS TO RAIN DRAIN(REQUIRED IF RAIN WILL ENTER UNIT) TO REFRIG...

Page 4 - Fig. 3 — Base Unit Dimensions; DIMENSION

09BY DIMENSIONS (English) DIMENSION 006 (Ft-in.) 008 (Ft-in.) 012 (Ft-in.) 014 (Ft-in.) 016,024 (Ft-in.) A 2-11 1 ⁄ 2 3- 6 13 ⁄ 16 3- 6 13 ⁄ 16 3- 6 13 ⁄ 16 5- 0 B 1- 7 11 ⁄ 16 1-11 5 ⁄ 8 1-11 5 ⁄ 8 1-11 5 ⁄ 8 2- 9 7 ⁄ 16 C 4- 0 7 ⁄ 16 4- 8 5- 3 1 ⁄ 2 5-11 7- 6 9 ⁄ 16 D 1-11 1 ⁄ 4 2- 3 9 ⁄ 16 2- 3 9...

Page 6 - Table 1 — Condenser Unit Application; Table 2 — Physical Data

Table 1 — Condenser Unit Application UNIT 50BZ 09BY 006 008 012 014 016 024 006 S 008 S 012 O S 014 O S 016 O S 024 O S LEGEND S — StandardO — OptionalNOTE: Contact your local representative for use with reciprocating air-cooled chillers and other compressor-bearing unit combinations. Table 2 — Phys...

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