Carrier 06D- Manual
Carrier 06D– Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.
Table of Contents:
- Page 2 – Fig. 1 — 07D Condensing Unit Dimensions; WATER CONNECTIONS FOR 07DB215 UNIT ONLY.
- Page 3 – Fig. 2 — 06D Compressor Unit Dimensions
- Page 4 – Electrical Connections; Table 1 — Compressor Electrical Data
- Page 5 – Fig. 3 — Unit Label Diagram — 06D,07D Units
- Page 6 – Limitations —; Do not use automatic pumpdown control; Fig. 4 — Compressor Terminal Diagram
- Page 7 – Fig. 6 — Recommended Field Wiring
- Page 8 – Refer to Carrier Standard Service Techniques Manual,
- Page 9 – Table 3 — Factory Switch Settings; Control Set Point (Cylinder Load Point) —; Set; To Regulate Control Set Point —
- Page 10 – Table 4 — Capacity Control Reduction Steps; CONDENSER MAINTENANCE; Fig. 7 — Capacity Control Valve
- Page 11 – Fig. 8 — Capacity Control Valve Operation
- Page 12 – Table 5 — Torque Values; Testing Oil Pump —
- Page 14 – Cylinder Heads —; Disassemble cylinder heads by re-; Service Replacement Compressors —; Transfer original capacity control valve(s) to replacement; TOP; Fig. 13 — Removing Pump End Bearing Head
- Page 15 – Fig. 16 — Valve Plate Assembly
- Page 16 – Fig. 18 — Motor End Cover Assembly
- Page 17 – Compressor Running Gear Replacement; Eccentric shafts must be installed after piston assemblies.; COMPRESSOR MOTOR BURNOUT
- Page 18 – TROUBLESHOOTING
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 802
Catalog No. 530-608
Printed in U.S.A.
Form 06/07D-3SI
Pg 1
802
7-02
Replaces: 06/07D-2SI
Book 2
2
4
4
Tab
1b 2a 2b 3a
Installation, Star t-Up and
Service Instructions
Hermetic, Water-Cooled
CONTENTS
Page
SAFETY CONSIDERATIONS
. . . . . . . . . . . . . . . . . . . . . . 1
BEFORE INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . 1
Check Shipment
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Unit Location Considerations
. . . . . . . . . . . . . . . . . . . . 1
INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Mount Unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Piping Connections
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Electrical Connections
. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Limitations
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Refrigerant Charging
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INITIAL START-UP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
To Start Compressor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CHECKING OPERATION
. . . . . . . . . . . . . . . . . . . . . . . . . 8,9
Oil Charge
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
High-Pressure Switch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Low-Pressure Switch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Oil Pressure Switch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Time Guard® Control
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CAPACITY CONTROL
. . . . . . . . . . . . . . . . . . . . . . . . . .9,10
Control Set Point
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
To Regulate Control Set Point
. . . . . . . . . . . . . . . . . . . . 9
Pressure Differential Adjustment
. . . . . . . . . . . . . . . . . 9
Capacity Control Pressure
. . . . . . . . . . . . . . . . . . . . . . 10
CONDENSER MAINTENANCE
. . . . . . . . . . . . . . . . . 10,11
SERVICE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-17
Service Notes
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Testing Oil Pump
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cylinder Heads
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Service Replacement Compressors
. . . . . . . . . . . . . 14
Suction and Discharge Valve Plate Assembly
. . . 15
Cleaning Suction Strainer
. . . . . . . . . . . . . . . . . . . . . . . 16
Motor Replacement
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Terminal Plate Assembly
. . . . . . . . . . . . . . . . . . . . . . . . 16
Compressor Running Gear Removal
. . . . . . . . . . . . 16
Compressor Running Gear Replacement
. . . . . . . . 17
COMPRESSOR MOTOR BURNOUT
. . . . . . . . . . . . . . 17
Clean-Up Procedure
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
TROUBLESHOOTING
. . . . . . . . . . . . . . . . . . . . . . . . . .18,19
SAFETY CONSIDERATIONS
Installing, starting up and servicing this equipment can be
hazardous due to system pressures, electrical components and
equipment location (roofs, elevated structures, etc.). Only
trained, qualified installers and service mechanics should
install, start up and service this equipment.
When working on the equipment, observe precautions in the
literature, tags, stickers and labels attached to the equipment
and any other safety precautions that apply. Follow all safety
codes. Wear safety glasses and work gloves. Use care in
handling, rigging and setting bulky equipment.
BEFORE INSTALLATION
Check Shipment —
File claim with shipping company
if shipment is damaged or incomplete.
Unit Location Considerations —
Locate unit on
floor in a well-ventilated area. Position unit to allow sufficient
space for refrigerant and water connections and to service
compressor. Place unit so suction and discharge valves can be
easily reached and oil level checked. Do not install condensing
unit where temperature will fall below freezing.
Local water can cause excessive fouling or sealing of
condenser tubes. If such conditions are anticipated, a water
treatment analysis is recommended. Refer to Carrier System
Design Manual, Part 5, for general water conditioning
information.
Make provision in piping layout to drain and vent condenser
if system is to be shut down in winter.
INSTALLATION
Mount Unit —
Level unit and bolt firmly to foundation.
Loosen compressor mounting bolts and remove shipping
blocks from under compressor. Tighten all 4 bolts on compres-
sor. Next, loosen each bolt until the flanged washer can be
moved sideways with finger pressure.
NOTE: Be sure that compressor floats freely on mounting
springs.
Piping Connections —
Attach water supply and return
lines to connections indicated on condenser unit (Fig. 1). Water
leaving condenser should not be connected directly into sewer
lines. Check local codes.
Attach refrigerant liquid and suction lines to condensing
units (Fig. 1); suction and discharge to compressor unit
(Fig. 2). When soldering or brazing piping to valves, disassem-
ble valve or wrap it in a wet cloth to prevent heat damage.
Allow flexibility in suction line so compressor suction valve
may be moved aside for access to suction strainer.
Electrical shock can cause personal injury and even death.
Be sure power to equipment is shut off before installing or
servicing this equipment. There may be more than one
disconnect. Tag disconnect(s) to alert others not to turn
power on until work is completed.
06D,07D
Compressors and Condensing Units
"Loading the manual" means you need to wait until the file loads and becomes available for online reading. Some manuals are very large, and the time they take to appear depends on your internet speed.
Other Manuals for Carrier 06D
Summary
2 Fig. 1 — 07D Condensing Unit Dimensions DIMENSIONS (in.) UNIT 07D WIDTH A A203 30 B205 30 A208 39 9 / 16 B210 51 9 / 16 B212 51 9 / 16 B215 63 13 / 16 WATER CONNECTIONS FOR 07DB215 UNIT ONLY. NOTES: 1. For standard service practices, such as trouble- shooting and refrigerant charging, allow a mini...
3 Fig. 2 — 06D Compressor Unit Dimensions NOTES: 1. For standard service practices, such as trouble- shooting and refrigerant charging, allow a minimum2 ′ -6 ″ clearance around the unit. 2. For compressor removal, allow a minimum 3 ′ wide access aisle to and from the unit. 3. Local codes or jurisdic...
4 Install a solenoid valve (field supplied) in liquid line directly before expansion valve. Solenoid valve is necessary for singlepumpout control used on 06D, 07D units. Refrigerant filterdrier and moisture indicator are shipped with 07D condensingunits for field installation. Install in liquid line...
