Campbell Hausfeld WG4000 - Manual

Campbell Hausfeld WG4000

Campbell Hausfeld WG4000 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – Wire Feed Arc Welder; Always attach work lead first.; DANGER; General Safety
  • Page 3 – ADDITIONAL SAFETY STANDARDS; from American; Safety and Health Standards; WARNING; WARNING
  • Page 4 – Assembly
  • Page 5 – Contact Tip Markings; or
  • Page 6 – Shielding gas is not required if; GAS TYPES; Use of incorrect gas may lead to; REGULATOR; Install one end of gas hose on; Operation
  • Page 7 – Maintenance; General; HEAT SETTING; CONSUMER AND WEAR PARTS; for replacement parts.; Changing Wire Sizes; DRIVE ROLLER
  • Page 8 – Welding Guidelines; to the rate at; TRAVEL ANGLE
  • Page 9 – weld; and; grounding; be used
  • Page 10 – Troubleshooting Chart - Welder; Troubleshooting Chart - Welds
  • Page 14 – Replacement Parts List - Model WG4000
  • Page 15 – Glossary of Welding Terms
  • Page 16 – Notes
  • Page 17 – REMARQUE; AVERTISSEMENT; Cordon d’alimentation; Déballage; Lors du déballage, l’examiner; Exigences De Circuit; Pince de Soudeur; ATTENTION; Instructions D’Utilisation & Manuel De Pièces De Rechange; Généralités Sur La Sécurité; © 2003 Campbell Hausfeld / Scott Fetzer; MÉMENTO: Gardez votre preuve datée d'achat à fin de la garantie!
  • Page 18 – Soudeur À L’Arc Alimenté En Fil
  • Page 19 – de l’ American; Installation
  • Page 20 – MONTAGE DE LA PINCE DE TRAVAIL; Collier De Mise A La Terre; MONTAGE DE ROUE ET D’ESSIEU; Montage; Boulon
  • Page 21 – ou
  • Page 22 – TYPES DE GAZ; MÉTHODE DE BRANCHEMENT
  • Page 23 – Pièces Consommables Et Qui; Entretien; Composez le; Fonctionnement; Changement de Tailles de Fils; ROULEAU D’ENTRAÎNEMENT
  • Page 24 – ANGLE DE DÉPLACEMENT; Directives De Soudage; Généralités; REGLAGE DE CHALEUR
  • Page 25 – , la vitesse de déplacement; la
  • Page 26 – Guide de dépannage - Soudeur; POUSSER
  • Page 27 – Guide de dépannage - Soudures
  • Page 28 – WG4000 Diagramme de câblage
  • Page 30 – Liste De Pièces De Rechange - Modèle
  • Page 31 – Lexique de Termes de Soudage
  • Page 33 – Manual de Instrucciones y Lista de Repuestos; Para desempacar; Pinza; - conéctela a la pieza de; Cordón eléctrico; tomacorrientes de 230 voltios.; Ésto le indica cualquier; PRECAUCION; ADVERTENCIA; PELIGRO; Descripción; Medidas de Seguridad; Adjúntela a este manual o archívela en lugar seguro.
  • Page 34 – Soldadora de Arco con Alambre Continuo
  • Page 35 – Herramientas necesarias:; Después de desempacar la soldadora,
  • Page 36 – ENSAMBLAJE DE LA RUEDA Y EL EJE; Instalacion del alambre; Ensamblaje
  • Page 37 – mm; Ensamblaje del Casco
  • Page 38 – Instale los lentes oscuros y asegúrelos; excesivamente; No necesitará usar gas cuando; TIPO DE GASES; El uso de un gas inadecuado podría; REGULADOR; COMO HACER LAS CONEXIONES; Funcionamiento
  • Page 39 – Como cambiar de alambres; PORTABOBINAS; Piezas consumibles o que se; Comuníquese con el
  • Page 40 – ANGULO DE DESPLAZAMIENTO; Instrucciones para Soldar
  • Page 41 – Si suelda la misma área varias
  • Page 42 – DIAGNOSTICO; Diagóstico de Averías-Soldadora; EMPUJE
  • Page 43 – Diagóstico de Averías-Soldadura
  • Page 44 – Soldadora Con Arco Con Alambre Continuo; ABRE A; Diagrama del cableado WG4000
  • Page 46 – Lista de Repuestos - Modelo
  • Page 47 – Glosario de terminología usada por soldadores
  • Page 48 – Notas
Loading the manual

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.

IN970800AV 3/03

Operating Instructions & Parts Manual

Model WG4000

Wire Feed
Arc Welder

B U I L T T O L A S T

This Campbell Hausfeld wire feed welder
is designed to be used on standard 230
volt single phase current. The welder is
equipped with an infinite wire speed
control to accurately select the proper
wire feed rate needed for various
welding conditions. Internal components
are thermostatically protected.

This welder is designed for use with flux
core arc welding (gasless) or gas metal
arc welding (MIG) process. As delivered
from the factory, this welder can weld
with .030" (.8 mm) to .045” (1.2 mm)
diameter wire. A starter spool of .035”
(.9 mm) flux core wire and a .035” tip
are included.

Unpacking

Some welder components may be
found in the wire feed compartment.

When unpacking, inspect carefully for
any damage that may have occurred
during transit. Report any damaged or
missing items by calling (800) 746-5641.

Circuit Requirements

This equipment
requires a dedi-

cated 230 volt, minimum 20 amp circuit.
Do not run other appliances, lights, or
tools on this circuit while operating
this equipment. Extension cords are
not recommended. Blown fuses and
tripped circuit breakers can result from
failure to comply with this
recommendation.

Components and Controls

1.

Work Clamp

– Connects to work

piece.

2.

Wire Feed Gun with .035” tip

3.

Power Cord

– Plugs into 230 volt

outlet.

!

CAUTION

4.

On/Off/Heat Selector Switch

–

Turns welder on and off and selects
welding power. Six (6) selections
are possible.

5.

Infinite Wire Speed Control

–

Controls wire speed (clockwise turn
increases speed; counterclockwise
turn decreases speed).

6.

Polarity Hook-up (Inside Wire
Feed Compartment)

– Provides

connections for MIG, direct current
electrode positive (DCEP); and flux
core, direct current electrode
negative (DCEN).

Danger means a
hazard that will

cause death or serious injury if the
warning is ignored.

!

DANGER

Warning means a
hazard that could

cause death or serious injury if the
warning is ignored.

Caution means a
hazard that may

cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.

NOTE:

Note means any additional

information pertaining to the product
or its proper usage.

Always
keep a

fire extinguisher accessible
while performing arc welding
operations.

!

WARNING

!

CAUTION

!

WARNING

Q

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Y

AS

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RANC

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ROG

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Need

Assistance?

Call Us First!

1-800-746-5641

Description

MODEL WG4000

Figure 1

General Safety

© 2003 Campbell Hausfeld / Scott Fetzer

For parts, manuals, product & service information

visit

www.chpower.com

or call (800) 746-5641.

CH

CH

FLU

X

FL

U

X

CORE

C

O

R

E

MIG

MIG

Wire Feed Gun (2)

Work
Clamp (1)

Power Cord (3)

Infinite Wire
Speed Control (5)

Polarity Hook-up (6)

On/Off/Heat Selector
Switch (4)

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

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Summary

Page 2 - Wire Feed Arc Welder; Always attach work lead first.; DANGER; General Safety

2 Wire Feed Arc Welder ● Before starting or servicing anyelectric arc welder, read andunderstand all instructions. Failureto follow safety precautions orinstructions can cause equipmentdamage and/or serious personalinjury or death. ● All installation, maintenance, repairand operation of this equipme...

Page 3 - ADDITIONAL SAFETY STANDARDS; from American; Safety and Health Standards; WARNING; WARNING

Safe Practices For Occupational AndEducational Eye And FaceProtection ANSI Standard Z87.1, from AmericanNational Standards Institute, 1430Broadway, New York, NY 10018 Refer to Material Safety Data Sheetsand manufacturer’s instructions formetals, wire, coatings and cleaners. Selecting the proper loca...

Page 4 - Assembly

WHEEL AND AXLE ASSEMBLY 1. Put one wheel on each end of axle Using a mallet or hammer, drive aplastic hub on axle ends to securewheels. 2. Align holes in axle assembly with holes in base plate at rear of welder.Secure with two bolts, washers, andnuts. FOOT ASSEMBLY 1. Remove four screws in bottom pa...

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