Page 3 - TABLE OF CONTENTS
TABLE OF CONTENTS SAFETY SECTION .............................................................................................................. 1-1 General Safety Instructions and Practices ......................................................................................................... 1-2O...
Page 5 - SAFETY SECTION
Page 6 - General Safety Instructions and Practices
SAFETY 5145 01/11 Safety Section 1-2 © 2011 Alamo Group Inc. SAFETY General Safety Instructions and Practices A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be tothe owner/operator. Most accidents can be avoided by being aware of your equipmen...
Page 8 - Operator Safety Instructions and Practices
SAFETY 5145 01/11 Safety Section 1-4 © 2011 Alamo Group Inc. SAFETY Operator Safety Instructions and Practices Never operate the Tractor or Implement until you have read andcompletely understand this Manual, the Tractor Operator’s Manual, andeach of the Safety Messages found in the Manual or on the ...
Page 9 - Equipment Operation Safety Instructions and Practices
SAFETY 5145 01/11 Safety Section 1-5 © 2011 Alamo Group Inc. SAFETY Equipment Operation Safety Instructions and Practices Prolonged operation may cause operator boredom and fatigue affecting safe operation.Take scheduled work breaks to help prevent these potentially impaired operatingconditions. Nev...
Page 17 - Transporting Safety Instructions and Practices
SAFETY 5145 01/11 Safety Section 1-13 © 2011 Alamo Group Inc. SAFETY Transporting Safety Instructions and Practices Transport only at speeds where you can maintain control of theequipment. Serious accidents and injuries can result from operating thisequipment at high speeds. Understand the Tractor a...
Page 18 - Maintenance and Service Safety Instructions and Practices
SAFETY 5145 01/11 Safety Section 1-14 © 2011 Alamo Group Inc. SAFETY Maintenance and Service Safety Instructions and Practices Lower the loader to the bed of the truck or trailer when transporting thetractor and loader with a truck. Measure to ensure the transport heightdoes not exceed the legal lim...
Page 21 - Storage and Parking Safety Instructions and Practices
SAFETY 5145 01/11 Safety Section 1-17 © 2011 Alamo Group Inc. SAFETY Storage and Parking Safety Instructions and Practices Concluding Safety Instructions and Practices Never crawl under or allow children to play around or on a loader that is disconnected fromthe tractor. The loader could fall crushi...
Page 22 - Decal Location
SAFETY 5145 01/11 Safety Section 1-18 © 2011 Alamo Group Inc. SAFETY Decal Location NOTE: Bush Hog supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Bush Hog cares about the safety of its customers, operators,a...
Page 24 - Decal Description
SAFETY 5145 01/11 Safety Section 1-20 © 2011 Alamo Group Inc. SAFETY Decal Description P/N 50057411 Logo: BUSH HOG (3.20” x 14.50”) MODEL NAME: 5145 P/N 50069076 WARNING! - DO NOT operate with oil leaks. -Inspect hoses regularly. Failure to inspect and replaceworn hoses may allow them to rupture sud...
Page 29 - INTRODUCTION SECTION
Page 30 - INTRODUCTION
INTRODUCTION 5145 01/11 Introduction Section 2-2 © 2010 Alamo Group Inc. INTRODUCTION This 5145 Loader is designed with care and built with quality materials by skilled workers. Proper assembly,maintenance, and operating practices, as described in this manual, will help the owner/operator get years ...
Page 33 - Attention Owner/Operator
INTRODUCTION 5145 01/11 Introduction Section 2-5 © 2010 Alamo Group Inc. INTRODUCTION Attention Owner/Operator BEFORE OPERATING THIS MACHINE: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, andknow how to operate correctly both the tractor and imp...
Page 36 - Assembly Instructions
ASSEMBLY 5145 01/11 Assembly Section 3-2 © 2011 Alamo Group Inc. ASSEMBL Y Assembly Instructions To avoid injury during installation of the loader attachment, do not allow bystanders within 10feet of loader or attachment. Always wear safety glasses when removing or installing buckets. Always use a d...
Page 38 - Proper Rear Ballasting and Wheel Spacing
ASSEMBLY 5145 01/11 Assembly Section 3-4 © 2011 Alamo Group Inc. ASSEMBL Y Proper Rear Ballasting and Wheel Spacing Spread front wheels to maximum distance. Spread rear wheels to maximum distance. Add rear wheel weight, rear ballast box orimplement. Make sure there is 25% of total weighton rear axle...
Page 39 - Dismounting Loader and Mounting Loader to Tractor; Dismounting Loader
ASSEMBLY 5145 01/11 Assembly Section 3-5 © 2011 Alamo Group Inc. ASSEMBL Y Dismounting Loader and Mounting Loader to Tractor Dismounting Loader To avoid injury during installation of loader:• Place loader bucket against barrier to restrict forward movement of loader.• Do not permit bystanders within...
Page 40 - Mounting Loader
ASSEMBLY 5145 01/11 Assembly Section 3-6 © 2011 Alamo Group Inc. ASSEMBL Y 8. Extend lift cylinders 10” to 12” to rotate top of loader uprights forward out of the mount,allowing tractor to be pushed rearward. Retractbucket cylinders until lower loader upright pinsclear mount pin saddles and front ti...
Page 41 - Attaching Pin on Bucket
ASSEMBLY 5145 01/11 Assembly Section 3-7 © 2011 Alamo Group Inc. ASSEMBL Y Attaching Pin on Bucket Always wear safety glasses when removing or installing buckets. Always use a drift and hammer made of non-sparking material (a shot-filled mallet isrecommended) to install or remove pins. A steel hamme...
Page 42 - Mounting and Dismounting Attachment; Mounting Attachment to Loader
ASSEMBLY 5145 01/11 Assembly Section 3-8 © 2011 Alamo Group Inc. ASSEMBL Y Mounting and Dismounting Attachment Mounting Attachment to Loader To avoid injury during installation of bucket or attachment, do not allow bystanders within 10feet of loader, bucket or attachment. 1. Locate tractor and attac...
Page 43 - Detaching Quick Attach Device
ASSEMBLY 5145 01/11 Assembly Section 3-9 © 2011 Alamo Group Inc. ASSEMBL Y Detaching Quick Attach Device To avoid injury during installation of the loader attachment, do not allow bystanders within 10feet of loader or attachment. 1. Locate tractor and loader can level ground. 2. Lower boom arms unti...
Page 44 - ASSEMBLY; ASSEMBL; Installing Quick Attach Device
ASSEMBLY 5145 01/11 Assembly Section 3-10 © 2011 Alamo Group Inc. ASSEMBL Y Installing Quick Attach Device Always use a drift and hammer made of non-sparking material (a shot-filled mallet is recommended) to install or remove pins. A steel hammer or drift could generate flying metal fragments and re...
Page 45 - When Connecting an Attachment to the Loader Quick Hitch
ASSEMBLY 5145 01/11 Assembly Section 3-11 © 2011 Alamo Group Inc. ASSEMBL Y When Connecting an Attachment to the Loader Quick Hitch 1. Be sure both quick hitch pin levers are in the unlocked position, with the levers pointing up. Tilt the loader quick hitch forward, drive the loader into the attachm...
Page 47 - OPERATION SECTION
Page 48 - OPERATION; OPERA; OPERATION INSTRUCTIONS
OPERATION 5145 01/11 Operation Section 4-2 © 2011 Alamo Group Inc. OPERA T ION BUSH HOG 5145 LOADER OPERATION INSTRUCTIONS Your 5145 Loader should now be assembled and inspected for any evidence of defective or damaged partsbefore use. Any evidence of damage should be reported to your dealer immedia...
Page 49 - Standard Equipment and Specifications
OPERATION 5145 01/11 Operation Section 4-3 © 2011 Alamo Group Inc. OPERA T ION 1. Standard Equipment and Specifications Specifications will vary with tractor, tire size, hydraulic system and bucket used. The specifications are givenfor a loader equipped with 72” material bucket operated with an aver...
Page 50 - Operator Requirements
OPERATION 5145 01/11 Operation Section 4-4 © 2011 Alamo Group Inc. OPERA T ION 2. Operator Requirements DO NOT use drugs or alcohol immediately before or while operating theTractor and Implement. Drugs and alcohol will affect an operator’salertness and coordination and therefore affect the operator’...
Page 53 - Tractor Requirements; Tractor Requirements and Capabilities; ROPS and Seat Belt
OPERATION 5145 01/11 Operation Section 4-7 © 2011 Alamo Group Inc. OPERA T ION 3. Tractor Requirements Tractor Requirements and Capabilities • ASABE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt. • Tractor Safety Devices .................Slow Moving Vehicle (SMV) emblem, l...
Page 54 - Getting On and Off the Tractor
OPERATION 5145 01/11 Operation Section 4-8 © 2011 Alamo Group Inc. OPERA T ION 3.3 Tractor Ballast Before operating tractor and loader, add sufficient counterweight so a minimum of 25% of thetotal weight is on the rear axle. Total weight includes weight of: tractor, loader, rated load inbucket, and ...
Page 55 - Boarding the Tractor
OPERATION 5145 01/11 Operation Section 4-9 © 2011 Alamo Group Inc. OPERA T ION 4.1 Boarding the Tractor 4.2 Dismounting the Tractor Never allow children or other persons to ride on the Tractor or Implement.Falling off can result in serious injury or death. (SG-10) Never grasp control levers when mou...
Page 56 - Starting the Tractor
OPERATION 5145 01/11 Operation Section 4-10 © 2011 Alamo Group Inc. OPERA T ION 5. Starting the Tractor Never run the Tractor engine in a closed building or without adequate ventilation. Theexhaust fumes can be hazardous to your health. (SG-23) Start tractor only when properly seated in the Tractor ...
Page 58 - Loader Pre-Operation Inspection and Service
OPERATION 5145 01/11 Operation Section 4-12 © 2011 Alamo Group Inc. OPERA T ION 6.2 Loader Pre-Operation Inspection and Service 6.1 Tractor Pre-Operation Inspection/Service Refer to the tractor operator’s manual to ensure acomplete pre-operation inspection and scheduledservice is performed according...
Page 61 - Tractor PRE-OPERATION Inspection; Item; DO NOT OPERATE an UNSAFE TRACTOR or IMPLEMENT
OPERATION 5145 01/11 Operation Section 4-15 © 2011 Alamo Group Inc. OPERA T ION Tractor PRE-OPERATION Inspection Tractor ID#:________________________Make:________________________ Date:______________________________Shift:________________________ Before conducting the inspection, make sure the tractor...
Page 62 - FRONT END LOADER PRE-OPERATION Inspection; Operator’s Signature:; DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER
OPERATION 5145 01/11 Operation Section 4-16 © 2011 Alamo Group Inc. OPERA T ION FRONT END LOADER PRE-OPERATION Inspection Front End Loader ID#_______________Make____________________ Date_____________________________Shift____________________ Before conducting the inspection, make sure the tractor eng...
Page 63 - DRIVING THE TRACTOR AND IMPLEMENT
OPERATION 5145 01/11 Operation Section 4-17 © 2011 Alamo Group Inc. OPERA T ION 7. DRIVING THE TRACTOR AND IMPLEMENT This Implement may be wider than the Tractor. Be careful when operating or transportingthis equipment to prevent the Implement from running into or striking sign posts, guard rails,co...
Page 64 - Driving the Tractor and Loader; Operating the Tractor and Loader
OPERATION 5145 01/11 Operation Section 4-18 © 2011 Alamo Group Inc. OPERA T ION Safe tractor transport requires the operator possess a thorough knowledge of the model being operated andprecautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle theweig...
Page 70 - Operating the Loader; FILLING THE BUCKET
OPERATION 5145 01/11 Operation Section 4-24 © 2011 Alamo Group Inc. OPERA T ION 8.1 Operating the Loader The following text and illustrations offer suggested loader and tractor operating techniques. FILLING THE BUCKET Approach and enter the pile with a level bucket. Loaders with 1-lever control, eas...
Page 72 - LIFTING THE LOAD
OPERATION 5145 01/11 Operation Section 4-26 © 2011 Alamo Group Inc. OPERA T ION A level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort. NOTE: Do not be concerned if the bucket is not completely filled during each pass. Maximum productivity is determined by the...
Page 73 - CARRYING THE LOAD
OPERATION 5145 01/11 Operation Section 4-27 © 2011 Alamo Group Inc. OPERA T ION CARRYING THE LOAD Position bucket just below tractor hood formaximum stability and visibility, whether bucket isloaded or empty. Use extreme care when operating loader on aslope, keep bucket as low as possible. This keep...
Page 74 - DUMPING THE BUCKET
OPERATION 5145 01/11 Operation Section 4-28 © 2011 Alamo Group Inc. OPERA T ION DUMPING THE BUCKET Lift bucket high enough to clear side of vehicle.Move tractor in as close as possible to side ofvehicle, then dump bucket. LOWERING THE BUCKET After bucket is dumped, back away from vehiclewhile loweri...
Page 75 - OPERATING WITH FLOAT CONTROL
OPERATION 5145 01/11 Operation Section 4-29 © 2011 Alamo Group Inc. OPERA T ION OPERATING WITH FLOAT CONTROL During hard surface operation, keep bucket leveland put lift control in float position to permit bucketto float on working surface. If hydraulic downpressure is exerted on bucket, it will wea...
Page 76 - LOADING FROM A BANK
OPERATION 5145 01/11 Operation Section 4-30 © 2011 Alamo Group Inc. OPERA T ION LOADING FROM A BANK Choose a forward gear that provides sufficientground speed for loading. Exercise caution when undercutting high banks.Dirt slides can be dangerous. Load from as low aspossible for maximum efficiency. ...
Page 78 - PEELING AND SCRAPING
OPERATION 5145 01/11 Operation Section 4-32 © 2011 Alamo Group Inc. OPERA T ION PEELING AND SCRAPING Use a slight bucket angle, travel forward and holdlift control forward to start the cut. Make a short 5 to8 foot angle cut and break out cleanly. With bucket level, start a cut at notch approximately...
Page 79 - LOADING LOW TRUCKS OR SPREADERS FROM A PILE
OPERATION 5145 01/11 Operation Section 4-33 © 2011 Alamo Group Inc. OPERA T ION LOADING LOW TRUCKS OR SPREADERS FROM A PILE For faster loading, minimize angle of turn andlength of run between pile and spreader. Backgrade occasionally with a loaded bucket to keepworking surface free of ruts and holes...
Page 80 - BACKFILLING
OPERATION 5145 01/11 Operation Section 4-34 © 2011 Alamo Group Inc. OPERA T ION BACKFILLING Approach pile with a level bucket. Poor methods actually move no more dirt and makeit more difficult to hold a level grade. Do not use bucket in dumped position forbulldozing. This method, shown above, will i...
Page 82 - HANDLING LARGE HEAVY OBJECTS
OPERATION 5145 01/11 Operation Section 4-36 © 2011 Alamo Group Inc. OPERA T ION Leave dirt which drifts over side of bucket for final cleanup. Pile dirt on high side for easier backfilling on aslope. HANDLING LARGE HEAVY OBJECTS 1. Using front end loaders for handling large heavy objects such as lar...
Page 83 - Operating Bale Spear
OPERATION 5145 01/11 Operation Section 4-37 © 2011 Alamo Group Inc. OPERA T ION 8.2 Operating Bale Spear Operate the bale spear using extreme caution. Sharp points on bale spear can causeserious injury or death. Because of size and weight of large bales, extreme care must be taken in handling them. ...
Page 84 - Transporting the Tractor and Implement; Shutting Down the Implement
OPERATION 5145 01/11 Operation Section 4-38 © 2011 Alamo Group Inc. OPERA T ION Carry bales as low to the ground as possible toallow maximum visibility and avoid tipping. 9. Loader Storage Properly preparing and storing the loader at the end of the season is critical to maintaining its appearance an...
Page 86 - Transporting on Public Roadways
OPERATION 5145 01/11 Operation Section 4-40 © 2011 Alamo Group Inc. OPERA T ION 10.1 Transporting on Public Roadways Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behindwhen you finish working in an area. Therefore, the operator must employ goo...
Page 88 - Hauling the Tractor and Implement
OPERATION 5145 01/11 Operation Section 4-42 © 2011 Alamo Group Inc. OPERA T ION 10.2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement,measure the height and width dimensions and grossweight of the complete loaded unit. Ensure that theload will be in compliance wit...
Page 89 - Troubleshooting Guide
OPERATION 5145 01/11 Operation Section 4-43 © 2011 Alamo Group Inc. OPERA T ION 11. Troubleshooting Guide TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Loader slow or will not lift Hydraulic oil too heavy. Change to proper oil. and/or dump Oil filter plugged. Clean or replace filter. Hydraulic pump worn. R...
Page 91 - MAINTENANCE SECTION
Page 92 - MAINTENANCE
MAINTENANCE 5145 01/11 Maintenance Section 5-2 © 2011 Alamo Group Inc. MAINTENANCE READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury ordeath may occur unless care is taken to follow the warnings and instructions stated in theSafety Messages. Always use good common sense to a...
Page 94 - Lubrication Schedule
MAINTENANCE 5145 01/11 Maintenance Section 5-4 © 2011 Alamo Group Inc. MAINTENANCE Lubrication Schedule Before operating your Loader, take the time to inspect and repair any damage to the machine or tractor. Only aminimum of time and effort is required to regularly maintain this machine to provide l...
Page 95 - Daily Maintenance
MAINTENANCE 5145 01/11 Maintenance Section 5-5 © 2011 Alamo Group Inc. MAINTENANCE Daily Maintenance Regular maintenance of your loader and hydraulic system will insure maximum loader efficiency and long life. 1. Check fluid level of tractor hydraulic system before starting each day’s operation. If ...
Page 96 - Cylinder Service; Lift and Bucket Cylinder Disassembly
MAINTENANCE 5145 01/11 Maintenance Section 5-6 © 2011 Alamo Group Inc. MAINTENANCE Cylinder Service Loader cylinders are designed to be reliable and easy to service. If a cylinder should malfunction duringwarranty period, return complete cylinder assembly, without disassembling, to your authorized s...
Page 97 - Lift and Bucket Cylinder Reassembly; Adjusting Bucket Level Indicator
MAINTENANCE 5145 01/11 Maintenance Section 5-7 © 2011 Alamo Group Inc. MAINTENANCE Lift and Bucket Cylinder Reassembly Note: Be careful not to damage seals and o-rings on edges or holes in cylinder tube. Inspect and remove burrsand sharp edges if necessary before reassembly. 1. Place rod seal (3) in...
Page 98 - Storage
MAINTENANCE 5145 01/11 Maintenance Section 5-8 © 2011 Alamo Group Inc. MAINTENANCE Storage NOTE: When loader hydraulics are disconnected from tractor, the tractor hydraulic circuit must be completed.Failure to do so will result in tractor hydraulic pump damage. 1. Store loader with attachment secure...
Page 100 - Proper Torque for Fasteners
MAINTENANCE 5145 01/11 Maintenance Section 5-10 © 2011 Alamo Group Inc. MAINTENANCE Proper Torque for Fasteners The chart lists the correct tightening torque for fasteners. When bolts are to be tightened or replaced, refer tothis chart to determine the grade of bolts and the proper torque except whe...
Page 104 - LIMITED WARRANTY; DISCLAIMER OF IMPLIED WARRANTIES & CONSEQUENTIAL DAMAGES; THIS LIMITED WARRANTY SHALL NOT APPLY:
LIMITED WARRANTY Bush Hog warrants to the original purchaser of any new Bush Hog equipment, purchased from an authorized BushHog dealer, that the equipment be free from defects in material and workmanship for a period of one (1) year fornon-commercial, state and munic...
Page 106 - LOADER
5145-SOM-01/11 P/N 50069205 Printed U.S.A 5145 LOADER