Page 2 - INLAND WARRANTY POLICY
Printed in U.S.A. INLAND WARRANTY POLICY Buhler Manufacturing products are warranted for a period of twelve (12) months (90 days for commercial application) from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural u...
Page 3 - bühler
bühler 2500 Bale Carrier 1 OPERATORS AND PARTS MANUAL Table of Contents Description Page TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATIONS……..………... 2 GENERAL SPECIFICATIONS…..………………………………………………… 3 INTRODUCTION……………………………………………………………………. 4 Serial Decal Location……………………………………………………………. 4 Warranty Registr...
Page 4 - TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATION
bühler 2500 Bale Carrier 2 TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATION B A C K F R O N T R IG H T S ID E L E F T S ID E B a le L if t A rm S e c o n d C ro s s m e m b e r F ro n t S to p P u s h e r C e n te r B a le S to p F ro n t C ro s s m e m b e r C le v is J a c k V a lv e B a n k 1 2 7 4 1...
Page 6 - Your 2500 Bale Carrier requires a recommended minimum 100 hp; farm king
bühler 2500 Bale Carrier 4 INTRODUCTION CAUTION: Your 2500 Bale Carrier requires a recommended minimum 100 hp (75kw) tractor. The maximum loaded transportation speed of 20 mph (32 km/h) and 37440 LB (16983 kg) must not be exceeded. This manual has been provided as information regarding the specifica...
Page 7 - Keep young children away from machinery and bales at all times.
bühler 2500 Bale Carrier 5 SAFETY Read and understand all the safety messages listed in this manual. For your safety and the safety of others near the machine, learn how to control and operate your 2500 Bale Carrier properly. It is your responsibility to inform subsequent operators and owners of the...
Page 8 - Prior to use, check to ensure the attachment is properly hitched.
bühler 2500 Bale Carrier 6 Never leave the tractor unattended while the 2500 Bale Carrier is hooked up, always shut tractor off and remove key before leaving the tractor seat. A child or even a pet could engage an idling machine. Keep the 2500 Bale Carrier on solid ground, rocks and holes can be dan...
Page 9 - WARNING; CONTINUITY LIGHT; YELLOW REFLECTIVE
bühler 2500 Bale Carrier 7 Safety Decals The Terminology And Decal Location Illustration shows the approximate location and detail of safety decals. To install safety decals ensure the installation area is clean and dry. Decide on the exact position before you remove the backing paper. Remove the sm...
Page 10 - CAUTION; Indicates a potentially hazardous situation, which may result in; The warning symbol indicates a potentially hazardous; DANGER; The danger symbol indicates an imminently hazardous
bühler 2500 Bale Carrier 8 Important Precautions The alert symbol is used throughout this manual. It indicates attention is required and identifies hazards and alerts you that your safety is involved. Follow the recommended precautions. CAUTION Indicates a potentially hazardous situation, which may ...
Page 11 - Make sure the tractor has a 100 hp (75 kw) or greater rating; The tractor must be equipped with an approved Roll over
bühler 2500 Bale Carrier 9 PRE-OPERATION CHECKLIST CAUTION Make sure the tractor has a 100 hp (75 kw) or greater rating and a mass of 25000 LB (11340 kg). Make sure the drawbar is capable of supporting the 2500 Bale Carrier empty or loaded. WARNING The tractor must be equipped with an approved Roll ...
Page 12 - OPERATION; Prior to operation ensure the operator has read and; Shut off tractor, engage parking brake and remove key before; Use only the drawbar to couple the 2500 Bale Carrier to the
bühler 2500 Bale Carrier 10 OPERATION CAUTION Prior to operation ensure the operator has read and understands the safety requirements of the 2500 Bale Carrier. Ensure the pre-operation checks have been completed prior to operation. 1. Attaching Bale Carrier To Tractor CAUTION Shut off tractor, engag...
Page 14 - Carrier Control Operation; PUSHER SPEED: Select; Make sure area is clear before lowering bale lift arms. Failure; CONTROL
bühler 2500 Hayliner 12 3. Carrier Control Operation To begin 2500 Bale Carrier operation engage the remote hydraulic valve in the extension position. Lock valve in detent. Valve to remain constantly on during operation. The control handle is fitted with one (1) rocker switch and four (4) momentary ...
Page 15 - FIXED PICK UP ARM
bühler 2500 Hayliner 13 The Fixed Pick Up Arm requires the operator to drive at 90° to the baling direction. The bales are loaded “End On”. The bale is loaded onto the carrier deck by depressing and holding LH or RH LIFT ARM UP until the bale rolls off the pickup arm and onto the carrier beams. The ...
Page 16 - Bale Pusher Operation; To avoid misbalanced loads the operator is only required to; LIFT ARM SAFETY CHAIN
bühler 2500 Bale Carrier 14 5. Bale Pusher Operation CAUTION To avoid misbalanced loads the operator is only required to push back one bale length to prepare for the next bale. NOTE: Lower loading arm before operating the pusher. Depress and hold LH or RH PUSHER BACK and move bales far enough to the...
Page 17 - Make sure area is clear before unloading. Failure to do so
bühler 2500 Bale Carrier 15 7. Unloading DANGER Make sure area is clear before unloading. Failure to do so could result in serious injury or death. NOTE: Left or right decks can be unloaded individually or together. However, the pusher moves faster and has more torque when operated individually. Do ...
Page 18 - LUBRICATION
bühler 2500 Bale Carrier 16 LUBRICATION CAUTION Place all controls in neutral, stop engine, set parking brake and remove ignition key before inspecting, servicing, adjusting or repairing the 2500 Bale Carrier. CAUTION Ensure the 2500 Bale Carrier tires and hitch are securely block. Otherwise, verify...
Page 19 - MAINTENANCE; Place all controls in neutral, stop engine, set parking brake,; Ensure the 2500 Bale Carrier tires and hitch are securely; BOLT TORQUE; LOCATION; WHEEL HUB BOLTS
bühler 2500 Bale Carrier 17 MAINTENANCE CAUTION Place all controls in neutral, stop engine, set parking brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting or repairing the 2500 Bale Carrier. CAUTION Ensure the 2500 Bale Carrier tires and hitch are securely b...
Page 20 - Hydraulic System; Escaping fluid under pressure can have sufficient force to; Never operate the 2500 Bale Carrier with frayed or damaged; D ash S ize; Jam N ut or S traight
bühler 2500 Bale Carrier 18 2. Hydraulic System WARNING Escaping fluid under pressure can have sufficient force to penetrate the skin, causing serious personal injury. Before repairing, adjusting, or disconnecting lines, be sure to relieve all pressure. WARNING Never operate the 2500 Bale Carrier wi...
Page 23 - Description
bühler 2500 Bale Carrier 21 APPENDIX LIST Description Appendix Assembly Instructions……………….…….…………………………………. A Hydraulic Assembly……………...…………………………………………… B Electrical Assembly……………...………………………………..………….. C General Assembly……………………………………….…………………... D
Page 25 - Tail Light Assembly; YELLOW LENS OUTSIDE
bühler 2500 Bale Carrier 23 CAUTION Make sure area is clear of obstructions, well lit, and has sufficient room for safe assembly. Do not work underneath raised assembly. CAUTION Ensure the carrier’s tires and hitch are securely blocked. Otherwise, verify the 2500 Bale Carrier is properly coupled to ...
Page 27 - ROTATING PICK UP ARM
bühler 2500 Bale Carrier 25 Reinstall cylinder at base end only. Lubricate all pins involved in RPU attachment with a SAE multi purpose grease Align arm to pivots with open end of arm facing away from the 2500 Bale Carrier and reinstall pins with hardware provided and torque to specifications called...
Page 30 - Item; VALVE BANK ASSEMBLY
bühler 2500 Bale Carrier 28 Carrier Hydraulic Assembly (Part # A7000-04) Standard Configuration Item Component Part # Description Qty 1 115169 HOSE 3/8 X 132 9/16 SWFJIC X SWFJIC 4 2 29108 HOSE 1/2 X 16 3/4 SWFJIC X SWFJIC 4 3 29110 HOSE 1/2 X 32 3/4 SWFJIC X SWFJIC 4 4 29176 HOSE 1/2 X 54 3/4 SWFJI...
Page 32 - VALVE BANK MOUNT WELDMENT LH
bühler 2500 Bale Carrier 30 Valve Bank Assembly (Part # A7005-00) Open-Center Configuration Item Component Part # Description Qty 1 C7041-00 VALVE BANK MOUNT WELDMENT LH 1 2 C7042-00 VALVE BANK MOUNT WELDMENT RH 1 3 B7009-00 FPS DIRECTIONAL VALVE ASSY (22214) 1 4 E2781-00 FLOW RESTRICTOR 0.25 DIA 1 ...
Page 33 - MVA-17 SPOOL SECTION
bühler 2500 Bale Carrier 31 FPS Directional Valve (Part # B7009-00) 1 1 2 2 3 4 B7009-00 FPS Valve Service Parts Item Component Part # Description Qty 1 22208-02 MV4-17 LOCK VALVE 2 2 22149 CROSS OVER RELIEF VALVE BALE CARRIER SET @ 800 / 2450 PSI 2 3 22208-01 MVA-17 SPOOL SECTION 4 4 22208-04 C07-1...
Page 35 - VALVE CHECK 3/4 ORB LINE
bühler 2500 Bale Carrier 33 Hydraulic Return Line Assembly (Part # A7010-00) 3 1 5 2 4 Item Component Part # Description Qty 1 29170 HOSE 1/2 X 130 3/4 MORB X 3/4 1 2 812841 MALE TIP 0.5 BODY 0.75 ORB 1 3 813119 ADAPTOR STR 3/4 MORB X 3/4 MORB 1 4 813305 DUST CAP 0.5 BLACK 1 5 813666 VALVE CHECK 3/4...
Page 37 - CYLINDER 3.0 DIA X 16 INLAND
bühler 2500 Bale Carrier 35 Carrier Tilt Assembly (Part # A7012-00) 5 1 4 2 5 1 3 Item Component Part # Description Qty 1 29172 HOSE 3/8 X 18 9/16 SWFJIC X SWFJIC 2 2 22510 CYLINDER 3.0 DIA X 16 INLAND 1 3 813640 ELBOW 90 9/16 MORB ADJ 9/16 MJIC 1 4 E2872-00 ELBOW RESTRICTOR MALE 90° 1 5 887572 TEE ...
Page 40 - SPROCKET DRIVE W ELDMENT
bühler 2500 Bale Carrier 38 Pusher Motor Assembly (Part # A7007-00) 10 2 5 1 6 7 4 3 8 9 Item Component Part # Description Qty 1 C7031-00 SPROCKET DRIVE W ELDMENT 1 2 C7030-00 MOTOR 22.2 CU MT WELD 1 3 C2768-00 SPROCKET ADJUSTING BOLT FRONT 1NC 1 4 967275 BOLT HEX 0.500 NC X 2.00 GR8PL 4 5 84051 NUT...
Page 44 - NOT GREASE NIPPLE 90 DEGREES
bühler 2500 Bale Carrier 42 RPU Squeeze Cylinder (Part # A2400-35) TO ROTATE CYLINDER BASE END 9/16 TEE OPEN END 1 2 TO ROTATE CYLINDER ROD END THE DIRECTION OF CYLINDER EXTENSION 9/16 TEE OPEN END THAT POINTS IN 3 4 2 Item Component Part # Description Qty 1 IN29074 HOSE 3/8 X 60 9/16 SWFJIC 1 2 813...
Page 46 - PILOT CHECK VALVE PC-37
bühler 2500 Bale Carrier 44 Pilot Check Valve Assembly (Part # A2400-37) 3 2 1 7 6 5 4 Item Component Part # Description Qty 1 IN29098 HOSE 3/8 X 14 3/8 FNPT X 9/16 SWFJIC 1 2 29043 ADAPTOR STR 9/16 MJIC X 3/8 MNPT 1 3 22203 PILOT CHECK VALVE PC-37 1 4 29020 CONNECTOR 9/16 MJIC X 1/4 MNPT 1 5 29023 ...
Page 48 - Open-Center Configuration Schematic
bühler 2500 Bale Carrier 46 Open-Center Configuration Schematic NOTE: ITEMS IN THE SCHEMATIC THAT ARE MARKED WITH A "*" ARE SUPPLIED ON THE MAIN FRAME ASSEMBLY. *A7011-00 *A7010-00 A7016-00 *A7005-00 29105 29105 TO TRACTOR COUPLER (RETURN) TO TRACTOR COUPLER (EXTEND)
Page 50 - SERIES/PARALLEL VALVE
bühler 2500 Bale Carrier 48 Open-Center Valve (Part # A7016-00) Open-Center Configuration Item Component Part # Description Qty 1 B7010 SERIES/PARALLEL VALVE 1 2 812081 PLUG 3/4 MORB STL 721-FS0-08 3 3 812080 ADAPTOR STR 3/4 MORB X 3/4 MJIC 1 4 811414 ELBOW 90 3/4 MORB X 3/4 MJIC 1 5 813667 TEE RUN ...
Page 53 - Read and understand the safety messages listed in the 2500; For proper operation of the Snubber, power must be supplied
bühler 2500 Bale Carrier 51 APPENDIX C Electrical Assembly WARNING Read and understand the safety messages listed in the 2500 Bale Carrier operator manual. Shut off all power to unit before inspecting, servicing, adjusting or repairing the 2500 Bale Carrier. WARNING For proper operation of the Snubb...
Page 54 - Electrical Schematic; MACHINE HARNESS 2500 BALE CARRIER
bühler 2500 Bale Carrier 52 Electrical Schematic LH PUSHER BACK 9-GREY LH ARM UP 10-WHITE LH LOW SPEED 13-BLACK-WHITE OPEN CENTER 5-ORANGE LH PUSHER FWD 8-YELLOW LH ARM DN 11-PURPLE RH ARM DN. 4-PINK RH PUSHER FWD. 6-BLUE FRONT OF HAYLINER RH PUSHER BACK. 7-BROWN RH ARM UP 2 - TAN GROUND 12- GREEN R...
Page 56 - NOTES PAGE
Page 62 - AXLE BEARING W ELDMENT
bühler 2500 Bale Carrier 60 Tandem Axle Assembly (Part # A7004-00) 3 1 4 2 Item Component Part # Description Qty 1 C2322-00 AXLE BEARING W ELDMENT 2 2 813646 GREASE ZERK 1/4" SELF TAPPING 2 3 B2700-03 TIRE ASSEMBLY 4 4 B2722-00 TANDEM AXLE 2500/4000 BALE CARRIER 1
Page 63 - TIRE 12.5 X 15FI 12 PLY RANGE F FARM HW Y TIRE
bühler 2500 Bale Carrier 61 Tire Assembly (Part # B2700-03) 2 3 1 Item Component Part # Description Qty 1 813655 15 X 10lb X 6 BOLT P65 RIM 4 2 813656 TR-416-MS VALVE STEM WITH CAP 1 3 813657 TIRE 12.5 X 15FI 12 PLY RANGE F FARM HW Y TIRE 1
Page 64 - TANDEM AXLE W ELDMENT
bühler 2500 Bale Carrier 62 Tandem Axle Assembly (Part # B2722-00) 1 7 2 3 4 5 6 4 Item Component Part # Description Qty 1 C2722-00 TANDEM AXLE W ELDMENT 1 2 81206 3/16" X 1-1/2 " COTTER PIN BLACK 4 3 813649 DUST SHIELD 4 4 813651 WASHER FLAT 1-1/32" X 2" X .188" BLK. 4 5 813673 ...
Page 65 - BOLT WHEEL HUB
bühler 2500 Bale Carrier 63 Hub Assembly (Part # C2339-00) 4 3 5 1 2 Item Component Part # Description Qty 1 813652 6 BOLT WHEEL HUB 1 2 967205 BEARING CONE OUTER 1 3 967208 BEARING CONE INNER 1 4 967204 OIL SEAL SAE-30 1 5 813653 9/16" HUB BOLT 6
Page 67 - ROLLER / CHAIN GUIDE
bühler 2500 Bale Carrier 65 Roller / Chain Guide Assembly (Part # A7008-00) 2 1 1 Item Component Part # Description Qty 1 813645 BEARING / 6205LLU/25.4/3E 2 2 INE7037-00 ROLLER / CHAIN GUIDE 1
Page 68 - ITEM 3 NOT VISIBLE
bühler 2500 Bale Carrier 66 Fixed Pick Up Arm Assembly LH Side (Part # A2300-86) ITEM 3 NOT VISIBLE 9 12 3 6 13 11 6 13 1 3 4 14 7 5 7 8 2 7 5 7 10 2
Page 69 - LIFT ARM LEFT BALE
bühler 2500 Bale Carrier 67 Fixed Pick Up Arm Assembly LH Side (Part # A2300-86) Item Component Part # Description Qty 1 811795 BOLT HEX 0.375 NC X 2.00 GR5PL 1 2 812087 BOLT HEX 0.625 NC X 6.00 GRBPL 4 3 812363 NUT LOCK (STEEL) 0.375 NC GRBPL 3 4 812364 NUT LOCK (STEEL) 0.500 NC GR5PL 1 5 813509 NU...
Page 71 - LIFT ARM RIGHT BALE
bühler 2500 Bale Carrier 69 Fixed Pick Up Arm Assembly RH Side (Part # A2300-87) Item Component Part # Description Qty 1 811795 BOLT HEX 0.375 NC X 2.00 GR5PL 1 2 812087 BOLT HEX 0.625 NC X 6.00 GRBPL 4 3 812363 NUT LOCK (STEEL) 0.375 NC GRBPL 3 4 812364 NUT LOCK (STEEL) 0.500 NC GR5PL 1 5 813509 NU...
Page 77 - BALE DEFLECTOR LH MAIN FRAME
bühler 2500 Bale Carrier 75 Bale Deflector Assembly LH (Part # A2400-17) Item Component Part # Description Qty 1 812076 BOLT HEX 0.625 NC X 6.50 GR5PL 2 2 813507 NUT HEX 0.375 NC GR5PL 9 3 813509 NUT HEX 0.625 NC GR5PL 2 4 81593 WASHER 0.375 LOCK PL 9 5 81677 WASHER LOCK 0.625 PL 2 6 81914 BOLT CARR...
Page 79 - BALE DEFLECTOR RH MAIN FRAME
bühler 2500 Bale Carrier 77 Bale Deflector Assembly RH (Part # A2400-16) Item Component Part # Description Qty 1 C2451-00 BALE DEFLECTOR RH MAIN FRAME 1 2 E2453-00 SKID COVER RH UHMW POLY 1 3 81914 BOLT CARR 0.375 NC X 1.00 GR5PL 9 4 81593 WASHER 0.375 LOCK PL 9 5 813507 NUT HEX 0.375 NC GR5PL 9 6 8...
Page 80 - DECAL MOUNT SLOW MOVING VEHICLE SIGN
bühler 2500 Bale Carrier 78 Slow Moving Vehicle Sign Assembly (Part # A7017-00) 2 2 4 1 3 3 Item Component Part # Description Qty 1 E2795-00 DECAL MOUNT SLOW MOVING VEHICLE SIGN 1 2 81525 BOLT HEX 0.25 NC X 0.75 GR5PL 2 3 84498 NUT LOCK (STEEL) 0.25 GRBPL 2 4 967066 SLOW MOVING VEHICLE DECAL 1
Page 83 - Buhler Manufacturing; a partnership”; CANADIAN WAREHOUSES
Buhler Manufacturing “ a partnership” 1260 Clarence Avenue Winnipeg, Manitoba R3T 1T2 Ph.: (204) 661-8711 Fax: (204) 654-2503 Toll Free: 888-524-1003 E-mail: [email protected] www.buhler.com Printed in U.S.A. Inland Division 1260 Clarence Avenue Winnipeg, Manitoba R3T 1T2 Ph.: (204) 661-8711 Fax: (204...