Page 3 - CONTENTS
1 CONTENTS IMPORTANT SAFETY INFO 3 COMPONENT LIST 6 ASSEMBLY INSTRUCTIONS 8 INITIAL FIRING INSTRUCTIONS 16 SUBSEQUENT START-UP 17 OPERATING TIPS 18 MAINTENANCE & CLEANING 19 TROUBLESHOOTING 21 DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM 23 Z GRILLS SUPPORT 24 3-Y LIMITED WARRANTY 25
Page 4 - SAVE THIS MANUAL FOR FUTURE REFERENCE
Page 5 - IMPORTANT SAFETY INFO; GENERAL WARNINGS
3 IMPORTANT SAFETY INFO GENERAL WARNINGS Please read this entire manual before installation and use of the pellet fuel-burning appliance. Failure to follow these instructions could result in property damage, bodily injury or even death. Contact local building or fire officials about restrictions and...
Page 6 - NOTE: A MAJOR CAUSE OF FIRES IS FAILURE TO MAINTAIN REQUIRED
4 DO NOT place anything heavy on top of hopper lid. It is not a shelf and is a tip hazard. Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or ‘freshen up’ a fire in this appliance. Keep all such liquids well away from the appliance when i...
Page 7 - PELLET RESTRICTIONS; grills. Do Not Use Pellet Fuel Labeled As Having Additives.; CARBON MONOXIDE WARNING; your family or others.
5 PELLET RESTRICTIONS This grill is designed for use of wood pellets only designed for burning in wood pellet grills. Do Not Use Pellet Fuel Labeled As Having Additives. We suggest that you use Z GRILLS BBQ WOOD PELLETS, which are specifically made to work in our grills. There is no guarantee that o...
Page 8 - COMPONENT LIST
6 COMPONENT LIST ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION 1 1 Lid 25 1 Power Cord 2 1 Lid Handle 26 1 Auger 3 1 RTD Temperature Probe 27 1 Thick Gasket 4 1 Heat Baffle 28 1 Hot Rod (Ignitor) 5 1 Top Warming Rack 29 1 Firepot Assembly 6 2 Middle Warming Rack 30 1 Hopper Burner Assembly 7 2 Porcelain...
Page 9 - HARDWARE PACKAGE LIST
7 HARDWARE PACKAGE LIST ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION A 28 Bolt 1/4-20×1/2 H 10 Gasket (OD0.79×ID0.33) B 4 Hexagon Bolt 1/4-20×1/2 I 2 Hex Nut 1/4-20 C 2 Axle J 3 Step Screw 8#-32 D 2 Cap Nut 5/16-18 K 2 Flange Bolt 1/4-20 E 4 Bolt 8#-32×4/17 L 4 Step Screw 1/4-20 F 4 Hexagon Kep Nut 8#-...
Page 10 - ASSEMBLY INSTRUCTIONS; PARTS DIAGRAM
8 ASSEMBLY INSTRUCTIONS PARTS DIAGRAM HOPPER BURNER ASSEMBLY
Page 12 - ASSEMBLING OF HOPPER
10 5.Remove the two Protection Bar under the Grill Chamber (1) with screwdriver. 6.Remove Bolts (A) from the Grill Chamber (1). Lift up the Grill Chamber (1) on the Body Frame. Make sure that the Grill Chamber (1) is between the left and right plate of the Frame. Align the Chamber holes with the pla...
Page 15 - POSITIONING THE HEAT BAFFLE; POSITIONING THE GREASE DRAIN PAN
13 7.POSITIONING THE HEAT BAFFLE Position The Heat Baffle (4) on the locating brackets which are on the inside walls of the Grill. The notched legs should be facing downward. 8.POSITIONING THE GREASE DRAIN PAN Position The Grease Drain Pan (9) over the Firepot. The notched legs of the Grease Drain P...
Page 16 - POSITIONING THE PORCELAIN GRILL AND WARMING RACK; POSITIONING THE ASH TRAY
14 9.POSITIONING THE PORCELAIN GRILL AND WARMING RACK Position the Porcelain Grill (7) inside the cooking area and locate the Warming Rack (6)(5) on the rack support inside the chamber. 10.POSITIONING THE ASH TRAY 1.Install the Ash Tray Handle (13) on the Ash Tray (12) with Bolts (A) and Bolts (K). ...
Page 18 - INITIAL FIRING INSTRUCTIONS; something different displayed it is an ERROR CODE. NOTE: PLEASE SEE
16 INITIAL FIRING INSTRUCTIONS Please read this manual carefully and follow it step by step before starting your Z Grills for the first time and each time the grill runs out of pellets. 1.Remove the Porcelain Grills, Grease Drain Pan and Heat Baffle from the interior of the grill. 2.Open the Pellet ...
Page 19 - SHUTDOWN CYCLE
17 SUBSEQUENT START-UP ATTENTION: If the grill fails to light or the fire in the Firepot goes out while cooking, it is vital to follow these steps when sufficient pellets are still in the Pellet Hopper. Failure to follow the steps may cause a hazardous “ over-firing ” of your grill due to an excess ...
Page 20 - OPERATING TIPS; WARNING: NEVER ADD PELLETS TO THE FIREPOT DIRECTLY. IT IS DANGEROUS.
18 OPERATING TIPS 1.Like all grills, the actual temperature of this grill and the cooking times will be affected by external temperature, humidity, wind conditions, quality of pellets, etc. 2.It is beneficial to shelter your grill from the wind. This will aid in temperature output, heat retention an...
Page 21 - MAINTENANCE & CLEANING; maintenance and cleaning.
19 MAINTENANCE & CLEANING Your Z GRILL requires regular maintenance. Make sure your grill is OFF, unplugged and completely cold before performing any maintenance and cleaning. Grease 1.With regular use your grill will accumulate grease on the Flue Lining, the Grease Drain Tube, the V-shaped Grea...
Page 22 - Ash; WARNING: MAKE SURE THE GRILL FIRE IS
20 Ash Clean the ash from the interior of the grill periodically. If excessive ash is in the firepot, it may cause the fire to go out. This is especially true in the SMOKE setting. A shop vac is an excellent tool to use for removing the ash. WARNING: MAKE SURE THE GRILL FIRE IS OUT, THE UNIT IS OFF,...
Page 23 - TROUBLESHOOTING; Problem
21 TROUBLESHOOTING CAUTION: Make sure the grill is completely cool and unplugged before you do any inspection, cleaning, maintenance or service work. Problem Potential Cause Solution Grill does not work properly Power Make sure the power cord is plugged in. Verify there is power at the electrical ou...
Page 24 - ERROR CODES; WARNING: DO NOT TURN OFF THE SWITCH WHILE THE FAN IS STILL WORKING ON
22 ERROR CODES LEr (Low Temperature Alarm ) Grill temperature was below 120 ℉ for more than 20 minutes. HEr (High Temperature Alarm ) Grill temperature reached 550 ℉ . Er 1 Ensure temperature probe is properly connected to the controller board. Er 2 Temperature dial security alarm. Turn the ...
Page 25 - DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM
Page 26 - Z GRILLS SUPPORT; Z GRILLS CUSTOMER SERVICE
24 Z GRILLS SUPPORT Thank you for purchasing a Z GRILL! If you have any question, please contact customer support or your Z GRILL dealer. Z GRILLS, INC. offers the best technical and sales support in the industry. When calling customer please be prepared to provide the following information: 1.Deale...