Page 2 - TABLE OF CONTENTS
FULL SIZE GAS CONVECTION OVENS F32700 (February 2006) Page 2 of 64 TABLE OF CONTENTS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Introduction . . . . . . . . . . . . . . . . ...
Page 4 - GENERAL
FULL SIZE GAS CONVECTION OVEN - GENERAL F32700 (February 2006) Page 4 of 64 GENERAL INTRODUCTION Procedures in this manual will apply to all models unless specified. Pictures and illustrations can be of any modelunless the picture or illustration needs to be model specific. Models MODEL FEATURES OPT...
Page 5 - REMOVAL AND REPLACEMENT OF PARTS; COVERS AND PANELS
FULL SIZE GAS CONVECTION OVENS - REMOVAL AND REPLACEMENT OF PARTS F32700 (February 2006) Page 5 of 64 REMOVAL AND REPLACEMENT OF PARTS COVERS AND PANELS WARNING: DISCONNECT THE ELECTRICAL POWER TO THEMACHINE AND FOLLOW LOCKOUT/ TAGOUT PROCEDURES. Top Front Cover 1. The top front cover is secured wit...
Page 6 - CONTROL PANEL
FULL SIZE GAS CONVECTION OVENS - REMOVAL AND REPLACEMENT OF PARTS F32700 (February 2006) Page 6 of 64 CONTROL PANEL COMPONENTS Removable Components Procedure WARNING: DISCONNECT THE ELECTRICAL POWER TO THEMACHINE AND FOLLOW LOCKOUT /TAGOUT PROCEDURES. 1. Remove the control panel as outlined under CO...
Page 11 - BLOWER AND MOTOR
FULL SIZE GAS CONVECTION OVENS - REMOVAL AND REPLACEMENT OF PARTS F32700 (February 2006) Page 11 of 64 3. Reverse the procedure to install the assembly and check for proper operation. NOTE: Check to ensure the spark gap distance is approximately 1/8". If the gap appears to beexcessive or poor sp...
Page 12 - OVEN DOORS AND BEARINGS
FULL SIZE GAS CONVECTION OVENS - REMOVAL AND REPLACEMENT OF PARTS F32700 (February 2006) Page 12 of 64 6. Remove the nuts that secure the motor mounting plate to the rear wall. 7. Place a piece of cardboard on the bottom of the oven cavity to protect its surface from anydamage during motor assembly ...
Page 13 - OVEN DOORS
FULL SIZE GAS CONVECTION OVENS - REMOVAL AND REPLACEMENT OF PARTS F32700 (February 2006) Page 13 of 64 2. Remove the door switch lever. 3. Remove the lower door seal strip to expose the mounting screws of the door assembly. 4. Remove the two (2) lower sill bolts by the lower door shaft and the four ...
Page 14 - DOOR CATCH BALL ASSEMBLY
FULL SIZE GAS CONVECTION OVENS - REMOVAL AND REPLACEMENT OF PARTS F32700 (February 2006) Page 14 of 64 NOTE: The door assembly is heavy and will drop down once the last screw is removed. If removingdoor assembly with-out assistance, the ignitioncable, flame sense lead and gas manifold shouldalso be ...
Page 15 - DOOR SWITCH
FULL SIZE GAS CONVECTION OVENS - REMOVAL AND REPLACEMENT OF PARTS F32700 (February 2006) Page 15 of 64 2. Independent doors: A. Remove the door handle then remove the outer door panel. B. Lift out the inner door panel and window assembly. NOTE: Left door only - remove door seal from the inside edge ...
Page 17 - COOLING FAN
FULL SIZE GAS CONVECTION OVENS - REMOVAL AND REPLACEMENT OF PARTS F32700 (February 2006) Page 17 of 64 Lamp Assembly WARNING: DISCONNECT THE ELECTRICAL POWER TO THEMACHINE AND FOLLOW LOCKOUT /TAGOUT PROCEDURES. 1. Remove the lens and bulb. 2. Remove the springs from the retaining tabs (2 places) on ...
Page 18 - SERVICE PROCEDURES AND ADJUSTMENTS; SOLID STATE TEMPERATURE
FULL SIZE GAS CONVECTION OVENS - SERVICE PROCEDURES AND ADJUSTMENTS F32700 (February 2006) Page 18 of 64 SERVICE PROCEDURES AND ADJUSTMENTS WARNING: CERTAIN PROCEDURES IN THIS SECTION REQUIRE ELECTRICAL TEST OR MEASUREMENTS WHILE POWER IS APPLIED TO THE MACHINE. EXERCISE EXTREME CAUTION AT ALL TIMES...
Page 20 - TEMPERATURE PROBE TEST
FULL SIZE GAS CONVECTION OVENS - SERVICE PROCEDURES AND ADJUSTMENTS F32700 (February 2006) Page 20 of 64 4. Check machine data plate for correct voltage tooven. Refer to diagram below for properterminal locations and voltages before checkingthe control. Use the correct terminals for thecorresponding...
Page 21 - GAS PRESSURE ADJUSTMENT
FULL SIZE GAS CONVECTION OVENS - SERVICE PROCEDURES AND ADJUSTMENTS F32700 (February 2006) Page 21 of 64 5. Reverse procedure to install. TEMP (°F) OHMS* TEMP (°F) OHMS* 77 90000 360 822 240 4077 380 656 260 3016 400 529 280 2266 425 424 300 1726 450 334 320 1332 475 266 340 1041 (*) Resistance in o...
Page 23 - BLOWER ADJUSTMENT
FULL SIZE GAS CONVECTION OVENS - SERVICE PROCEDURES AND ADJUSTMENTS F32700 (February 2006) Page 23 of 64 BLOWER ADJUSTMENT WARNING: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES. WARNING: SHUT OFF THE GAS BEFORE SERVICING THE UNIT. 1. Remove the blower motor a...
Page 24 - DOOR ADJUSTMENT; DOOR CATCH BALL
FULL SIZE GAS CONVECTION OVENS - SERVICE PROCEDURES AND ADJUSTMENTS F32700 (February 2006) Page 24 of 64 DOOR ADJUSTMENT WARNING: DISCONNECT THE ELECTRICAL POWER TO THEMACHINE AND FOLLOW LOCKOUT /TAGOUT PROCEDURES. 1. Check the doors to make sure they have anequal gap between them and that the verti...
Page 25 - DOOR CHAIN ADJUSTMENT
FULL SIZE GAS CONVECTION OVENS - SERVICE PROCEDURES AND ADJUSTMENTS F32700 (February 2006) Page 25 of 64 4. Apply lubricant at the top of the door catchassembly to lubricate the internal spring. SeeLUBRICATION under GENERAL. 5. Close the doors and check them for properalignment. A. Doors should be c...
Page 26 - COMPUTER CONTROL
FULL SIZE GAS CONVECTION OVENS - SERVICE PROCEDURES AND ADJUSTMENTS F32700 (February 2006) Page 26 of 64 F. The stop cable must be positioned where itmoves freely and does not get pinched. 3. Position door chain assembly to factory settingif the conditions in step 2 are not met. 4. If right door doe...
Page 28 - ELECTRICAL OPERATION; COMPONENT FUNCTION
FULL SIZE GAS CONVECTION OVENS - ELECTRICAL OPERATION F32700 (February 2006) Page 28 of 64 2) If the thermocouple reading is lowerthan set point temperature, press theup arrow key and enter a positiveoffset value that is equal to thenumber of degrees below the 5°Ftolerance. 3) Exit the setup mode. 7...
Page 30 - COMPONENT LOCATION
FULL SIZE GAS CONVECTION OVENS - ELECTRICAL OPERATION F32700 (February 2006) Page 30 of 64 Temperature Probe . . . . . . . . . . . . Senses the oven temperature for the solid state temperature control or thecomputer control. On WKGD/WKGDX models, converts the temperatureinto a resistance valve which...
Page 35 - SEQUENCE OF OPERATION
FULL SIZE GAS CONVECTION OVENS - ELECTRICAL OPERATION F32700 (February 2006) Page 35 of 64 SEQUENCE OF OPERATION WKG, WKGX With Roast & Hold Option(Mechanical KX Thermostat) Schematic diagram 10832 will be used to explain theelectrical sequence of operation for both the NormalROAST cycle (normal...
Page 47 - SCHEMATICS
FULL SIZE GAS CONVECTION OVENS - ELECTRICAL OPERATION F32700 (February 2006) Page 47 of 64 SCHEMATICS WKG, WKGX Mechanical (KX) Controls
Page 52 - WIRING DIAGRAMS
FULL SIZE GAS CONVECTION OVENS - ELECTRICAL OPERATION F32700 (February 2006) Page 52 of 64 WIRING DIAGRAMS WKG, WKGX Mechanical (KX) Controls
Page 62 - TROUBLESHOOTING; ALL MODELS; SYMPTOMS
FULL SIZE GAS CONVECTION OVENS - TROUBLESHOOTING F32700 (February 2006) Page 62 of 64 TROUBLESHOOTING WARNING: CERTAIN PROCEDURES IN THIS SECTION REQUIRE ELECTRICAL TEST OR MEASUREMENTS WHILE POWER IS APPLIED TO THE MACHINE. EXERCISE EXTREME CAUTION AT ALL TIMES. IF TESTPOINTS ARE NOT EASILY ACCESSI...
Page 63 - COMPUTER CONTROL MODELS ONLY; SYMPTOM
FULL SIZE GAS CONVECTION OVENS - TROUBLESHOOTING F32700 (February 2006) Page 63 of 64 SYMPTOMS POSSIBLE CAUSES Normal (Roast) mode OK, no Hold mode.(Roast & Hold models only). 1. Roast and Hold switch (S3) malfunction. 2. R2 hold relay malfunction. 3. Roast & Hold timer malfunction. 4. Inter...
Page 64 - CONDENSED SPARE PARTS LIST; WKG SERIES
FULL SIZE GAS CONVECTION OVENS - CONDENSED SPARE PARTS LIST CODE & PROBLEM PROBABLE CAUSE SOLUTION F32700 (February 2006) Printed in U.S.A. Er06 - Zone 1 A/D underflowerror • Incorrect sensor type• Measuring temperature outside the sensor range • Check the InP1 setup parameter. Verify it matches...