Page 2 - CONTENTS; WELCOME 3; 0V 5A Quick Charger
CONTENTS WELCOME 3 Introduction ..................................................................................................... 3Specifications ................................................................................................... 3 SAFETY 4 General Safety Rules .....................
Page 3 - safety for both yourself and others.
SPECIFICATIONS INTRODUCTION Thanks for purchasing the WEN Track Saw. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to th...
Page 4 - GENERAL SAFETY RULES; WORK AREA SAFETY
GENERAL SAFETY RULES WORK AREA SAFETY 1. Keep work area clean and well lit. Cluttered or dark areas invite accidents. 2. Do not operate power tools in explosive atmo- spheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ig- nite the dust or fumes....
Page 5 - POWER TOOL USE AND CARE
GENERAL SAFETY RULES 7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. POWER TOOL USE AND CARE 1. Do not force the power tool. Use the correct power tool fo...
Page 6 - TRACK SAW SAFETY WARNINGS; TRACK SAW SAFETY
6 TRACK SAW SAFETY WARNINGS TRACK SAW SAFETY 1. Always wear protective gloves when handling the saw blades.2. Only use blades with the correct size and type for both your track saw and your workpiece. • The rated diameter of the saw blade is 6.5 in. with a 20mm arbor.• The no-load speed of this saw ...
Page 7 - TRACK SAW SAFETY WARNINGS; SECURE YOUR WORKPIECE
7 TRACK SAW SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. SECURE YOUR WORKPIECE 1. To avoid blade binding or loss of control, always se- cu...
Page 8 - REDUCING KICKBACK
TRACK SAW SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. REDUCING KICKBACK Kickback is a sudden reaction to a pinched, bound or misaligned s...
Page 9 - Ground fault circuit interrupter protection; GUIDELINES AND RECOMMENDATIONS FOR EXTENSION CORDS; DOUBLE-INSULATED CHARGER
ELECTRICAL INFORMATION (CHARGER) AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS 25 ft. 50 ft. 100 ft. 150 ft. 0.5A 18 gauge 16 gauge 16 gauge 14 gauge IMPORTANT: Servicing a double-insulated product requires extreme care and knowledge of the system, and should be done only by qualified service personne...
Page 10 - BATTERY & CHARGER SAFETY WARNINGS
• Avoid dangerous environments – Do not charge the battery pack in rain, snow or in damp or wet locations. Do not use the battery pack or charger in the presence of explosive atmospheres (gaseous fumes, dust or flam- mable materials) because sparks may be generated when inserting or removing the bat...
Page 11 - ABOUT THE BATTERY
BATTERY & CHARGER SAFETY WARNINGS ABOUT THE BATTERY 1. The battery pack has to be charged completely before you use the tool for the first time.2. For optimum battery performance, avoid low discharge cycles by charging the battery pack frequently.3. Lithium-ion batteries are subject to a natural...
Page 12 - UNPACKING & PACKING LIST; UNPACKING; Track Saw
Accessories Components UNPACKING & PACKING LIST UNPACKING Carefully remove the track saw from the packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed. Check the packing list below to make s...
Page 13 - KNOW YOUR TRACK SAW; TOOL PURPOSE
KNOW YOUR TRACK SAW TOOL PURPOSE Track Saws allow you to easily make bevel cuts and rough cuts on large sheets of material. Refer to the following diagrams to become familiarized with all the parts and controls of your track saw. The components will be referred to later in the manual for assembly an...
Page 14 - ASSEMBLY & ADJUSTMENTS; DUST COLLECTION
ASSEMBLY & ADJUSTMENTS WARNING! Do not turn on or attach the battery to the tool until it is fully assembled according to the instruc- tions. Read through and become familiarized with the following procedures of handling and adjusting your track saw. Failure to follow the safety instructions may...
Page 15 - ADJUSTING THE BEVEL ANGLE
C. SCRIBE CUTS 1. Turn the mode selector switch (Fig. 2 - 1) to the scribe cut function.2. Press the plunge lock button (Fig. 4 - 1) and plunge the saw downwards. It will stop at a 2.5mm (0.1 in) depth of cut (with track). NOTE: An initial scribe cut (before additional cuts) helps prevent friction o...
Page 16 - CHANGING THE SAW BLADE
USING THE TRACK LOCK The track lock (Fig. 7 - 1) is an added measure to prevent the track saw from separating from the track.1. Push the track lock to the right to disengage, then set the track saw onto the track. 2. Once the saw is sitting properly on the track, push the track lock to the left to e...
Page 17 - CHARGING THE BATTERY PACK; Battery Life Indication:; INSERTING AND REMOVING THE BATTERY; b. When using the saw without the track:
CHARGING THE BATTERY PACK The 20V battery pack for this tool is supplied in a low charge condition to prevent possible problems, and must be charged completely before you use the tool for the first time.1. Connect charger to a 120V, 60Hz AC outlet. The green light on the charger will illuminate, ind...
Page 18 - OPERATION; STARTING / STOPPING THE SAW; Speed Range
OPERATION WARNING! Do not attach the battery or turn on the tool until it is fully assembled according to the instruc- tions. Read through and become familiarized with the following procedures of handling and adjusting your track saw. Failure to follow the safety instructions may result in serious p...
Page 19 - OPERATING THE SAW; CROSS-CUTTING AND RIP CUTTING; do not
OPERATING THE SAW 1. Hold the tool firmly with both hands, using both the front grip and the rear handle. Avoid placing your hand on the workpiece while making a cut.2. Place the workpiece with the “good” side down.3. Set-up and support the workpiece so that the cut is always on your right side. The...
Page 20 - BEVEL CUTTING
OPERATION BEVEL CUTTING For instructions on how to bevel the saw blade, see “ADJUSTING THE BEVEL ANGLE” on page 15.Bevel cuts are made using the same technique as crosscuts and ripping described in the previous section. The dif- ference is that the blade is set at a tilted angle between -1º - 47º. A...
Page 21 - PLUNGE CUTS
1 2 PLUNGE CUTS A plunge cut is a cut that must be made inside the area of the workpiece, rather than starting from an outside edge and working inward. 1. Adjust the bevel setting to zero; see “ADJUSTING THE BEVEL ANGLE” on page 15. 2. Turn the mode selector switch to the free-plunge setting, see “M...
Page 22 - TROUBLESHOOTING GUIDE
PROBLEM CAUSE SOLUTION Motor does not start 1. Plunge button not pressed, or not pressed all the way. 1. Ensure plunge button is fully pressed before be- ginning plunge. 2. Batteries not connected properly or not charged. 2. Check that the batteries are connected properly to the tool and have suffic...
Page 23 - MAINTENANCE; ROUTINE INSPECTION; CAUTION; PRODUCT DISPOSAL
MAINTENANCE ROUTINE INSPECTION Before each use, inspect the general condition of the tool. If any of these following conditions exist, do not use until parts are replaced. Check for: • Loose hardware, • Damaged battery pack, • Cracked or broken parts, and • Any other condition that may affect its sa...
Page 24 - EXPLODED VIEW & PARTS LIST
EXPLODED VIEW & PARTS LIST NOTE: Not all parts may be available for purchase. Parts and accessories that wear down over the course of normal use are not covered under the warranty. 24
Page 25 - Description
EXPLODED VIEW & PARTS LIST No. Part No. Description Qty. 1 20691-001 Right Handle Housing 1 2 20691-002 Switch Button 1 3 CT1065-009 Switch Spring 2 4 20691-004 Power Switch 1 5 20691-005 Plunge Release Button 1 6 20691-006 Plunge Release Button Spring 1 7 20691-007 Plunge Release Link- age Bar ...
Page 27 - WARRANTY STATEMENT; LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser on...
