Page 2 - INSTALLLATION PRECAUTIONS; It is suggested that the installer follow CSA standard B139.
3223 GB INSTALLLATION PRECAUTIONS AIR FOR COMBUSTION Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply forcombustion if the boiler/furnace room is enclosed. It may be necessary to create a window to permit suffi-cient air to enter the boiler/...
Page 3 - TABLE OF CONTENTS
3223 GB TABLE OF CONTENTS PACKAGE CONTENTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SERIAL NUMBER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 4 - combustion head mounted C
3223 1 GB PACKAGE CONTENTS LIST Your Riello 40 burner should include the following parts. Please check to make sure all parts are present before begin-ning the installation. SERIAL NUMBER IDENTIFICATION Your Riello burner may have been manufactured in more than one location and therefore there are t...
Page 5 - Model; BURNER COMPONENTS; mm
3223 2 GB TECHNICAL DATA SPECIFICATIONS BURNER DIMENSIONS E1 : 10-inch long (254mm) tubes are also available. BURNER COMPONENTS IDENTIFICATION Fuel No heavier than # 2 fuel oil F3 Firing rate - Effective Output 0.50 to 0.95 US GPH - 70,000 to 133,000 BTU/h F5 Firing rate - Effective Output 0.75 to 1...
Page 6 - CHASSIS from their respective cartons.; MOUNTING THE BURNER TO THE BOILER OR FURNACE; Pedestal kit must be ordered separately.; METHOD 1 – UNIVERSAL MOUNTING FLANGE
3223 3 GB INITIAL SET-UP A) Remove burner and air tube from cartons. Check parts list (inside cover) to ensure all parts are present.B) Remove burner cover by loosing the three screws securing it. Remove control box and air tube cover.C) Remove drawer assembly from air tube, insert nozzle and set Tu...
Page 8 - AMULET INSTALLATION INSTRUCTIONS; NO AMULET
3223 5 GB AMULET INSTALLATION INSTRUCTIONS (Required on some models) The amulets provided have been selected by Riello to protect thecombustion tube from hot exhaust gases and flame. This protec-tion may be needed in applications where the combustion tubeopening in the combustion chamber refractory ...
Page 9 - INTERNAL FACTORY WIRING; AUX; RIELLO 40 F3 - F5 SERIES OIL BURNERS EQUIPPED
3223 6 GB INTERNAL FACTORY WIRING CAPACITOR PUMP VALVE MOTOR (COIL) EL EC TR ON IC AI R S H UTT E R A S S Y . D7328 Key to lay-out: A - Brown B - White C - Blue D - Black 6 - 120V source activates shutter open 11 - motor lead 120V source - 120V control lock out alarm terminal AUX - costant 120V auxi...
Page 10 - APPLICATION FIELD WIRING
3223 7 GB APPLICATION FIELD WIRING WIRING DIAGRAM SHOWN BELOW FOR STANDARD RIELLO 530 SE/C PRIMARY CONTROL BOX. INSTALLATION NOTE: ELECTRONIC AIR SHUTTER REQUIRES A CONSTANT 120V POWER SUPPLY TO THE AUX TERMINAL, FAILURE TO PROVIDE THIS WILL RESULT IN NO BURNER OPERATION OR AIR SHUT-TER WILL NOT CLO...
Page 12 - OIL LINE CONNECTIONS; do not exceed
3223 9 GB OIL LINE CONNECTIONS This burner is shipped with the oil pump set to operate on a single line system. To operate on a two-line system the by-pass plug must be installed. WARNING: Do not operate a single line system with the by-pass plug installed. Operating a single line system with the by...
Page 13 - . Be sure there are no air leaks or blockages in the piping sys-; PUMP PURGE; securely and startburner.
3223 10 GB TWO LINE (LIFT SYSTEM) A) If a two-line system is required, install the By-pass plug provided. The by-pass plug is installed in the return port of the pump. A 2.5-mm hexagonal key provided with the by-pass plug is to be used to install the plug. DO NOT use an inch size hexagonal key; dama...
Page 14 - SETTING THE AIR ADJUSTMENT PLATE; The final position of the air adjustment plate will vary on; must; proper test results are obtained.
3223 11 GB 7) Run the burner until the fuel pump has been purged of air, then tighten the bleeder valve and immediately shut down the burner. 8) Reinstall the air tube cover and nozzle line.9) The burner can now be started normally. WARNING: Omitting steps 2 and 3 will result in a collection of unbu...
Page 15 - BURNER ADJUSTMENT TABLE; NON-RETROFIT APPLICATIONS; BURNER START-UP CYCLE; The above set up charts are a starting point only.; RIELLO; BURNER SET UP SHEET
3223 12 GB BURNER ADJUSTMENT TABLE NON-RETROFIT APPLICATIONS If this burner is being installed in a packaged unit (i.e. Burner comes with a boiler or furnace), follow the instal- lation and set-up instructions supplied with the heating appliance, as settings will differ from those shown in this manu...
Page 16 - EXPLODED SPARE PARTS LIST
Page 17 - SPARE PARTS LIST
14 SPARE PARTS LIST No. CODE F5 DESC R IPTION No. CODE F5 DES C RIPTION 1 C 8111227 • BURNER BACK COVER 2 3006992 • PIPE CONNECTOR - SUPPLY 3 3006571 • 3/8” NPT/METRIC ADAPTER - MALE 4 3006993 • PIPE CONNECTOR - RETURN 5 3005847 • 1/4” NPT/ METRIC ADAPTER - FEMALE 6 3007077 • CRUSHABLE METAL WASHER ...
Page 18 - CODE
15 SPARE PARTS LIST No. CODE F5 DES CR IPTION 40 C 7001331 • F5 SBT WELDED 4.25" COMPLETE 41 3006968 • TURBULATOR DISC 42 3006966 • ELECTRODE SUPPORT 43 3006965 • NOZZLE ADAPTER 44 3008629 • NOZZLE OIL TUBE 45 3008634 • REGULATOR ASSEMBLY 46 3008631 • ELECTRODE ASSEMBLY 47 3005869 • ELECTRODE PO...
Page 19 - Mississauga,On L5H 3R2
3223 GB BURNER START- UP FORM * 35 Pond Park Rd. Hingham, MA 02043 Phone: 781-749-8292 Toll Free: 800-992-7637 Fax: 781-740-2069 2165 Meadowpine Blvd. Mississauga,On L5H 3R2 Phone: 905-542-0303 Toll Free: 800-387-3898 Fax: 905-542-1525 Burner S/N. or Model: Installer name: Company: Address: Phone: O...
Page 20 - Technical Support Hotline; 5 Pond Park Road
Technical Support Hotline 1-800-4-RIELLO 1-800-474-3556 35 Pond Park Road Hingham, MA 02043 Phone 781-749-8292 Toll Free 800-992-7637 Fax 781-740-2069 www.riellousa.com 2165 Meadowpine Blvd Mississauga, ON L5N 6H6 Phone 905-542-0303 Toll Free 800-387-3898 Fax 905-542-1525 www.riellocanada.com