Walker S14 - Manuals
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Manual Walker S14
Summary
Foreword Thank you. . . for purchasing a Walker mower. Every effort has been made to provide you with the most reliable mower on the market, and we are sure you will be among our many satisfied custom - ers. If for any reason this product does not perform to your expectations, please contact your lo...
Table of Contents General Information ________________ 1 HIGHLIGHTED INFORMATION _____________ 1 GLOSSARY ____________________________ 1 IDENTIFYING NUMBER LOCATIONS ________ 1 ENGINE SERIAL NUMBER LOCATION _______ 2 SERVICING OF ENGINE AND DRIVETRAIN COMPONENTS ______________ 2 Specifications _____...
Table of Contents Maintenance Instructions __________ 44 MAINTENANCE SCHEDULE CHART _______ 44 IMPORTANT TIPS FOR CARE OF THE SUBARU ENGINE _______________________ 45 Fuel System _________________________ 45 Starting/Stopping _____________________ 45 Cooling System ______________________ 45 Air Clea...
General Information 1 HIGHLIGHTED INFORMATION Walker Manufacturing recommends that any service requiring special training or tools be performed by an authorized Walker Mower dealer. There are sev-eral general practices to be aware of in the area of safety. Most accidents associated with the opera-ti...
General Information 2 Serial Number Tractor Serial Number Location Serial Number Mower Deck Serial Number Location ENGINE SERIAL NUMBER LOCATION Refer to the engine manual that accompanies this manual or the photo below for the location of the engine serial number. Serial Number Engine Serial Number...
Specifications 3 MODEL S14 ENGINE Manufacturer/Model Subaru Robin, EX40, 1 Cyl. (Air-Cooled) Displacement cu. in. (cc) 24.65 (404) Max. Power HP (kW) 14.0 (10.4) @ 3600 RPM Governed RPM 3600 Max. Torque lb·ft (N·m) 19.9 (27.0) @ 2400 RPM Idle RPM 1300 Spark Plug Type NGK BPR5ES Spark Plug Gap in. (m...
Specifications 4 MODEL S14 TRANSMISSION (continued) Final Drive Transaxle Direct to Drive Wheel Transmission Fluid Factory Service 20W-50 Multi-Viscosity Motor Oil (Minimum SL Grade Oil) Transmission Oil Capacity fl oz (ml) 79 (2336) Transmission Cooling Cooling Fan Mounted on Drive Pulley Oil Filte...
Specifications 5 MODEL S14 DIMENSIONS (Tractor and Mower) Length in. (cm) Tractor Only 63.75 (162) Tractor Wheel Base 43 (109) Tractor with Tilted Deck (Approximate) 77 (196) Tractor with 36" Collection Deck (DC36R-1) 87 (221) Tractor with 42" Collection Deck (DC42-1) 88.5 (225) Width in. (c...
Specifications 6 MODEL S14 MOWER DECK Recommended Cut Width 36 or 42 in. (91 or 107 cm) (Collection, SD, Mulch) Cutting Height 1 to 4 in. (2.5 to 10 cm) in 1/2 in. (1 cm) Increments Deck Suspension Independent Torsion-Flex Frame with Caster Wheels and Counterweight Springs DRIVE BELTS Engine Walker ...
Component Identification 7 Front View and Right Side View NOTE: Control Identification shown in Operating Instructions section. Anti-Scuff Roller Grass Handling System 7.0 Bushel Catcher Counterweight Spring and Protective Cover Tilt-Up Latch Spring Clip Catcher Lift / Dump Handle Deck Support Arm F...
Component Identification 8 Rear View and Left Side View Removable Grass Catcher Screen (Not Visible) Left Hand Drive Wheel Tailwheel Fork and Wheel Catcher Door Catcher Door Gas Spring (Not Visible) Catcher Lift / Dump Handle Rotating Engine Screen Tailpipe Anti-Scuff Roller Catcher Door Handle Muff...
Safety Instructions - Before Operating 10 Pay particular attention to any information labeled DANGER, WARNING, CAUTION, IMPORTANT, and NOTE in this manual. When you see the Safety Alert Symbol ( ), read, understand, and follow the instructions. Fail ure to comply with safety instructions may result ...
Safety Instructions - Before Operating 11 6. Do not wear loose fitting clothing that could get caught in moving parts. Do not operate this ma-chine while wearing shorts; always wear ade- quate protective clothing, including long pants. Wearing safety glasses, safety shoes, and a helmet is advisable ...
Safety Instructions - Operating 12 1. Operate the mower only in daylight or in good artificial light with good visibility of the area being mowed. 2. Sit on the seat when starting the engine and operating the machine. Keep feet on the deck footrests at all times when the tractor is moving and/or mow...
Safety Instructions - Operating 13 14. The maximum recommended slope operat- ing angle is 15 degrees or 26% grade. When operating the machine on a slope, reduce speed and use caution to start, stop, and maneuver. To prevent tipping or loss of control of the ma-chine, avoid sharp turns or sudden chan...
Safety Instructions - Maintenance 14 1. To prevent accidental starting of the engine when servicing or adjusting the machine, re-move the key from the ignition switch and dis-connect the spark plug wire. 2. To reduce fire hazards, keep the engine free of grass, leaves, excessive grease, and dirt. 3....
Safety Instructions 15 SAFETY, CONTROL, AND INSTRUCTION DECALS Safety, Control, and Instruction Decals are installed on the machine; if any are missing, illegible, or damaged, a replacement should be ordered and installed before putting the machine into operation. The Decal Part Number is listed bel...
Safety Instructions 16 SAFETY, CONTROL, AND INSTRUCTION DECALS Safety, Control, and Instruction Decals are installed on the machine; if any are missing, illegible, or damaged, a replacement should be ordered and installed before putting the machine into operation. The Decal Part Number is listed bel...
Assembly Instructions 18 SETUP INSTRUCTIONS Walker Mowers are shipped partially assembled to our distribution network, and are typically assem-bled by the selling dealer. For any additional as-sembly besides the following, contact your Walker dealer. Tire Installation (Tractor) • Install the drive t...
Assembly Instructions 19 Battery Charging DANGER BATTERIES PRODUCE EXPLOSIVE GASES • Charge the battery in a well-ventilated area, so that gases produced while charg-ing can dissipate. • Keep sparks, flames, and smoking mate - rials away from the battery at all times. • Make sure the battery cap ven...
Assembly Instructions 20 4. Tighten the bolt and nut until the axle spacer tube bottoms against the inside of the wheel fork (will not turn) while the wheel and spacer washers (if used) spin freely without binding. Spacer Washer Axle Bolt Axle Spacer Tube Deck Caster Wheel Installation NOTE: If semi...
Assembly Instructions 21 Attach Spring Roller Wheels Tilt-Up Spring and Roller Wheel Installation on Rear Discharge Deck Mower Deck Installation on Tractor Deck Installation 1. Lightly grease each deck support arm (2) on the tractor. Refer to Mower Deck Installation photo for location of deck suppor...
Assembly Instructions 22 Deck Leveling 1. Position mower on a smooth, level surface. Set the cutting height to the highest position - 4 in. (102 mm) - for easy access under the deck to measure blade height. Refer to ADJUSTING CUTTING HEIGHT in Operating Instructions . NOTE: A block of wood cut 4 in....
Assembly Instructions 23 PREOPERATING CHECKLIST Before operating the mower for the first time, and as a routine before daily operations, it is important to make sure the mower is properly prepared and ready for operation. The following is a list of items to be checked. (For a mower with frequent ope...
Assembly Instructions 24 CHECK TIRE PRESSURE Deck Caster Wheel = 20 PSI (137 kPa)Drive = 15 PSI (103 kPa) Tailwheel = 20 PSI (137 kPa) CHECK AND CLEAN GRASS BUILDUP UN - DERNEATH MOWER DECK (and inside GHS blower, if equipped) Refer to CLEANING the GHS Blower in Mainte nance Instructions for blower...
Operating Instructions 25 CONTROL IDENTIFICATION, LOCATION, AND FUNCTION CAUTION Before operating the mower, become famil-iar with the location and function of all op-erator controls. Knowing the location, function, and operation of these controls is important for safe and efficient operation of the...
Operating Instructions 26 Engine Throttle The throttle control lever (red knob) is located on the left side of the seat and is used to control engine speed. Moving the lever forward toward the FAST position increases engine speed; moving it back- ward toward the IDLE position decreases engine speed....
Operating Instructions 27 Parking Brake The parking brake functions by locking a detent arm to a cog inside the transaxle. Moving the lever FOR- WARD engages the parking brake; moving the le- ver BACKWARD releases the brake. IMPORTANT: Stop the tractor completely before engaging the parking brake. T...
Operating Instructions 28 Hourmeter The hourmeter, which is located on the right front of the body, displays operating time accumulated while the PTO (blade drive) clutch is engaged. The hourmeter provides maintenance reminders af-ter certain hours of operation. The hourmeter screen will start flash...
Operating Instructions 29 Operating Controls (Top View from Drivers Point of View) <15° 1. 2. BLADE CLUTCH (PTO) CHOKE THROTTLE PARKING BRAKE The Forward Speed Control also Establishes the Neutral-Park Position of the Steering Levers Neutral-Park Position RIGHT WHEEL STEERING LEVER Full Forward G...
Operating Instructions 30 STARTING THE ENGINE CAUTION Before operating the mower, read and un-derstand all Safety Instructions and Operat ing Instructions . WARNING NEVER run the engine in an enclosed or poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas. 1....
Operating Instructions 31 1. Move the FSC out of NEUTRAL-PARK position to the desired forward speed. DO NOT hold for ward on steering levers. It is not necessary to hold the FSC lever in position since a friction lock maintains the selected lever position (and forward travel speed). WARNING If eithe...
Operating Instructions 32 Pull Steering Levers With Left Hand Forward Speed Control (FSC) Keep Feet on Footrest When Moving Correct Operator Hand Position on the Controls 3. Reverse direction of the mower by pulling both levers backward. NOTE: Smooth action on the steering levers will produce smooth...
Operating Instructions 33 Engaged Position Blade Clutch Engaged Disengaged Position Blade Clutch Disengaged CAUTION If the cutting blades strike a stationary ob-ject while mowing, stop the mower imme-diately, disconnect the spark plug wire, lift the deck, and inspect the deck and blades thoroughly f...
Operating Instructions 35 RECOMMENDATIONS FOR MOWING DANGER Do not mow around overhanging tree branches or bushes at the same height as the operator’s torso and head where inad-vertent contact may cause injury. Avoid Low Hanging Branches IMPORTANT: Operate the engine at full throttle when mowing, to...
Operating Instructions 36 • When using a side discharge mower deck, the side discharge deflector shield must not be re- moved and must be kept in the lowest possible po- sition to deflect grass clippings and thrown objects down ward. Orient the side discharge away from side-walks or streets to minim...
Operating Instructions 37 RECOMMENDATIONS FOR TILT-UP DECK OPERATION/TRANSPORT To avoid potential deck and/or tractor damage while using the tilt-up deck, the following recommenda-tions are offered: • Do not move the tractor with the deck in the tilt- up position since both the roller wheels (on the...
Operating Instructions 38 GRASS HANDLING SYSTEM (GHS)GHS Model Only GHS Flow and Components Rear Discharge Mower Deck PTO Clutch Shear Bolt (Gear Driven Decks Only) PTO and Blade Gear Drive Exhaust Screen (Removable) Catcher Door Spring (Not Visible) Actuator Rod Powerfil ® Drive Motor Grass-Pak ® V...
Operating Instructions 39 General Information The Grass Handling System (GHS) consists of a rear discharge mower deck connected to a 12.5 in. (32 cm) blower and a rear mounted grass catcher with 7.0 bushel (246 liters) capacity. The GHS blow-er operates any time the mower blade clutch is en-gaged an...
Operating Instructions 40 Clogging Checklist In case of clogging, there will be a distinct change in the sound of the blower, i.e., the blower sound will stop. Also, the mower deck will begin to leave a trail of grass clippings. When this occurs, stop the engine, disconnect the spark plug wire, and ...
Operating Instructions 41 • Check the blower wheel for bent blades and excessive clearance between the blade tip and the blower housing. A clearance greater than 1/8 in. (3 mm) will cause a significant loss of blower performance. • Check the blower discharge chute into the grass catcher for smoothne...
Operating Instructions 42 Cleaning the GHS Exhaust Screen To remove the grass catcher screen for cleaning, open the catcher door, push forward and pull down on the grass catcher screen knobs (on either side of the screen), and slide the screen out. Use a high pressure washer or water spray and brush...
Operating Instructions 43 Using the Dump Bag 1. Open the back door by lifting on the door handle. 2. Orient the dump bag with one of the handle straps on the bag opening facing up. Tailgate Door Handle Hook Bag on Bumper Positioning Dump Bag on Catcher 3. Hook the bottom of the bag over the rear bum...
Maintenance Instructions 44 MAINTENANCE SCHEDULE CHART - RECOMMENDED SERVICE INTERVALS - MODEL S14 Service Item Daily 25 Hours 50 Hours 100 Hours 400 Hours Yearly Every 2 Years Ref. Page Check Engine Crankcase Oil Level x 46 Check/Clean Engine Air Cooling System* x 55 Clean Grass Buildup Under Deck ...
Maintenance Instructions SUBARU TIPS 45 IMPORTANT TIPS FOR CARE OF THE SUBARU ENGINE Fuel System • Fuel must be clean - free from water, dirt, and or- ganic material. • Clean the fuel filter on a regular basis and when contamination is suspected or found in the fuel. Starting/Stopping • Start engine...
Maintenance Instructions LUBRICATION 46 LUBRICATION WARNING DO NOT attempt to lubricate the machine with the engine running. Disengage the PTO clutch, shut off the machine, and re-move the ignition key. Proper lubrication is an important maintenance pro-cedure. It reduces wear and makes the machine ...
Maintenance Instructions LUBRICATION 47 Changing Engine Crankcase Oil Change the engine crankcase oil after every 50 hours of operation as follows: 1. Park the mower on a level surface with the en gine stopped. The engine oil should be warm before draining. If not warm from opera-tion, start the eng...
Maintenance Instructions LUBRICATION 49 Chassis and Deck Lubrication Points (DC36R Shown) 10 10 9 11 13 12 14 15 25 22 & 26 12 14 23 & 27 1617 18 20 21 21 22 23 24 19 1 7 8 6 4 4 5 1 2 8 4 54 2
Maintenance Instructions LUBRICATION 51 Transaxle Oil and Filter Change Change the transaxle oil after the initial break-in period of 75-100 hours. Thereafter, change oil ev- ery 400 hours of operation as follows: 1. Thoroughly clean the exterior of the transmis- sion housing before servicing. Remov...
Maintenance Instructions CLEANING 52 CLEANING CAUTION If a pressure washer is used on the ex-posed working parts, avoid water on the electrical parts and the engine cooling sys-tem. Engine Air Cleaner System Donaldson Radialseal™ Air Cleaner A remote mounted Donaldson Radialseal™ air cleaner provide...
Maintenance Instructions CLEANING 54 Dust Ejection Valve Cover Latch Cover Latch Orient to Top of Canister Proper Orientation of Air Cleaner Cover 10 Check the air intake hose for cuts, nicks, cracks, etc., and the hose clamps for tightness. Fuel Filter Clean and inspect the fuel filter screen after...
Maintenance Instructions CLEANING 55 Engine Cooling System Cooling Air Intake Screen To prevent engine overheating and possible engine damage, clean grass clippings, chaff, and dirt from the rotating engine cooling air intake screen after every 8 hours of operation. In certain mowing con- ditions (d...
Maintenance Instructions CLEANING 56 Grass Buildup in Mower Deck Housing DANGER Before raising or removing the mower deck for cleaning, stop the engine, re move the ignition key, and disconnect the spark plug wire. 1. Raise the deck lock lever handle on each side of the carrier frame and pull out to...
57 Maintenance Instructions CLEANING/ CHECKING/SERVICING Transaxle Housing Keeping the housing on the transaxles clean and free of obstruction is essential to avoid overheat- ing the transmission fluid and shortening transmis - sion life. The housing should be checked every 100 hours; and cleaned if...
58 Maintenance Instructions CHECKING/SERVICING 3. Replace filler caps. IMPORTANT: DO NOT overfill the battery. Electro- lyte will overflow through the vent tube onto parts of the machine and WILL result in severe corrosion. Cleaning the Terminals If battery terminals are corroded, remove battery fro...
59 Maintenance Instructions CHECKING/SERVICING WARNING DO NOT try to straighten a blade that is bent. NEVER weld a broken or cracked blade. ALWAYS replace with a new blade to assure safety. 4. If the blade cutting edge is dull or nicked, it should be sharpened. Remove blades for sharpening by graspi...
60 Maintenance Instructions CHECKING/SERVICING Drive Belts Raise the body and inspect the condition of the three (3) drive belts after every 25 hours of operation -- engine, PTO drive, and ground drive. If the belts show signs of cracking or deteriorating, the belts should be replaced. Refer to REPL...
61 Maintenance Instructions CHECKING/SERVICING Safety Switch System WARNING It is important to check and maintain the safety switch system for safe operation of the machine. There are three (3) safety interlock switches on the tractor; Seat Switch, FSC Neutral - Park Switch, and PTO Switch. If any o...
62 Maintenance Instructions REPLACING/REPAIRING REPLACING/REPAIRING DANGER To prevent accidental starting of the en-gine when replacing parts or repairing the machine, remove the key from the ignition switch and disconnect the spark plug wire. IMPORTANT: ALWAYS use genuine factory re- placement part...
63 Maintenance Instructions REPLACING/REPAIRING Engine Belt 1. To remove the engine belt: a. Relax belt by depressing idler arm. b. Roll the belt off the pulleys and remove the belt, then slowly release the idler. Engine Belt (Disengaged) Engine Belt (Engaged) 2. To replace the engine belt: a. Rever...
64 Maintenance Instructions REPLACING/REPAIRING PTO Drive Belt 1. To remove the PTO drive belt: a. Remove the engine belt, as described in previous section. b. With the PTO clutch disengaged, roll the belt off the idler pulley and remove the belt. PTO Drive Belt (Disengaged) PTO Drive Belt (Engaged)...
65 Maintenance Instructions REPLACING/REPAIRING Ground Drive Belt 1. To remove the ground drive belt: a. Raise the spring-loaded idler to relax belt. b. Slide belt off pulleys, then slowly release the idler. Ground Drive Belt Assembly (Disengaged) 2. Reverse the procedure to install the ground drive...
66 Maintenance Instructions REPLACING/REPAIRING Blade Overload Shear Bolts NOTE: Blade shear bolts are not used on belt driv - en decks. On gear driven decks each cutting blade is keyed to a blade hub by two (2) shear bolts (10-24 x 5/8 in. stainless steel machine screws). These bolts are designed t...
67 Maintenance Instructions REPLACING/REPAIRING Mower Blades Mower blades are removed and remounted as de-scribed in Sharpen Mower Blades instructions (re- fer to CHECKING/SERVICING in this section). Dur- ing the course of sharpening and inspecting mower blades, if there are any of the following con...
68 Maintenance Instructions ADJUSTMENTS ADJUSTMENTS Transmission Control IMPORTANT: The proper adjustment of the transaxle control stops is essential for efficient operation and life of the transaxle. These stops are properly adjusted at the factory and should only require read justment if the trans...
69 Maintenance Instructions ADJUSTMENTS Step 2 - Steering Handles Adjustment 1. An adjustment range of approximately 3 in. (76.2 mm) is available on the steering handles - the han dles can be adjusted forward or aft depending on the arm length of the operator. The handles can be adjusted by loosenin...
70 Maintenance Instructions ADJUSTMENTS 2. Securely block the tractor up so the drive tires are off the ground. 3. Adjust the tracking adjustment nuts at the front of both control rods so that 2 or 3 threads are visible, then loosen the jam nuts on the ball joints at the back of the control rods. Co...
71 Maintenance Instructions ADJUSTMENTS Step 4 - Full Forward Speed Adjustment 1. Move the FSC to the full FORWARD speed position. 2. Raise the body. The maximum speed tracking adjustment set screw in both transmission con-trol arms should not be contacting the limit stud on the transaxle. If they a...
72 Maintenance Instructions ADJUSTMENTS NOTE: Adjust the bolt downward for quicker activation. Friction Nut Jam Nut Front of Mower Switch Closed in Neutral FSC Switch Actuator Arm Switch Adjustment Bolt FSC Neutral Switch Adjustment (Side View Through Chassis) CAUTION Before testing the FSC Neutral ...
73 Maintenance Instructions ADJUSTMENTS Blade Clutch (PTO) Clutch Engagement/Belt Tension The clutch engagement and PTO belt tension are adjusted using the clutch actuator rod. After install-ing a new PTO belt, after 10 hours and every 100 hours thereafter, check and adjust for the clutch spring ass...
75 Maintenance Instructions ADJUSTMENTS 2. After adjustments are complete, verify blade brake performance by following the procedure in CHECKING/SERVICING the Blade Brake Action in this section. If the blades do not stop within five (5) seconds, check the following: a. Make sure clutch and brake lin...
76 Maintenance Instructions ADJUSTMENTS GHS “Full” Signal Horn Adjustment DANGER PINCH POINT - SPRING LOADED DOOR When lowering the door on the GHS catcher, BE VERY CAREFUL to keep hands, fingers, etc. out of the hinging mechanism and away from the door frame as the door closes. The springs that hol...
WALKER MFG. CO. • 5925 E. HARMONY ROAD, FORT COLLINS, CO 80528 • (970) 221-5614 FORM NO. 050514 PRINTED IN USA www.walkermowers.com ©2014 WALKER MFG. CO
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