Page 3 - TABLE OF CONTENTS; CODES AND STANDARDS
3 TABLE OF CONTENTS Important Safety Information Page 2 Codes and Standards Information Page 3 Manual Use Information Page 3 Data Plate Information Page 3 Service Warnings Page 3 Tools Required for Servicing Page 3 Section l Service Checks Pages 4-8 Section ll Service Adjustments Pages 9-10 Section ...
Page 7 - Check to insure that ignitor boot is not loose or damaged.; CHECKING THE SPARK IGNITION CIRCUIT
7 1 2 3 4 5 6 7 8 9 MV BUR 24V 24V W MV PV PV GND GNDHOT TH SEN SPK If erratic ignitor operation is experienced check for the following: 1. If you are experiencing system lock out reset system by turning power switch off, wait several minutes andturn switch on. 2. Check for good metal to metal conta...
Page 9 - Turn temperature dial to boil setting.
9 SECTION IIPASTA COOKER SERVICE ADJUSTMENTS ADJUSTMENT OF GAS REGULATOR1. Follow steps 1-6 under Combination Gas Valve Regulator Check in Section I of this manual. 2. Remove the regulator adjustment cap from the combination valve. (Fig. 1) Fig. 1 3. Turn the gas adjustment screw clockwise to increa...
Page 10 - Turn cooker off and allow it to cool.
10 LIFT ARM ADJUSTMENT BOLT 4. Remove temperature dial knob and insert flat head screw driver into the thermostat shaft rotating thethermostat adjustment screw to match pyrometer reading to 225 degrees F. at the dial boil setting. Turnclockwise to increase and counterclockwise to decrease setting. O...
Page 11 - UNPLUG COOKER BEFORE SERVICING.
11 CONTROL PANEL COOKER1. With a 1 ⁄ 4 " socket, remove (2) screws from the upper right and left hand corners of the control panel. (Fig. 4) Fig. 4 2. With a 1 ⁄ 4 " socket, remove (2) #8 hex head screws located on the under flange of the control panel (Fig. 5). Fig. 5 SECTION IllREMOVAL AND...
Page 13 - With a
13 5 . Disconnect the main and basket lift (if applicable) wire harness and carefully remove the panel from the fryer. (Figs. 8) Fig. 8 REMOVAL OF RINSE STATION CONTROL PANEL1. With a 1 ⁄ 4 " socket, remove (2) screws from the upper left and right hand corners of the panel. (Fig. 9) Fig. 9
Page 14 - Open the door and with a
14 2. Open the door and with a 1 ⁄ 4 " socket, remove (2) screws from the right and left corners of the under flange of the panel. (Fig. 10) Fig. 10 3. Lift door panel off of the rinse station. (Fig. 11) Fig. 11
Page 24 - The high limit fitting is the one toward the rear of the tank. With
24 6. With (2) hands grasp the burner body and push it upward over the bullet nose pilots. Then tilt the burner headback and pull the burner away from the cooker. Note that if more room is required to reach the limit hardwarethe left side burner may be removed in the same manner. (Fig. 30) Fig. 30 7...
Page 29 - Install new ignitor/pilot assembly by reversing steps 1-4 above.
29 4. With an offset screwdriver, remove (2) screws from the ignitor/pilot holding bracket and pull theassembly from the cooker. (Fig. 39) Fig. 39 Install new ignitor/pilot assembly by reversing steps 1-4 above. REMOVAL OF GAS COMBINATION VALVE1. Note and remove all wiring associated with the combo ...
Page 31 - Remove the combo valve from the cooker.
31 4. With channel locks loosen the burner gas line union attached to the combo valve pipe fittings. (Fig. 43) Fig. 43 5. Remove the combo valve from the cooker. GASLINE UNION
Page 33 - Install discard hose by reversing steps 1-7.
33 7. Pull hose from scrap box. (Fig. 46) Fig. 46 8. Install discard hose by reversing steps 1-7. REMOVAL OF SCRAP BOX (COOKER AND DRAIN STATION)1. Open cooker door. 2. Pull scrap box handle away from cooker. (Fig. 47) Fig. 47
Page 37 - Remove the faucet handles and head from the rinse station.
37 4. With a philips head screwdriver, remove the hot and cold water faucet handle holding screws.(Fig. 53) Fig. 53 5. Remove the faucet handles and head from the rinse station. 6. Disconnect the hot and cold water hoses. (Fig. 54) Fig. 54
Page 38 - wear quicker and cause leaks .
38 7. To change fitting washer with an adjustable wrench remove the faucet stem and nut assemblyfrom the cast iron body. (Fig. 55) Fig. 55 8. To tighten the handle stem use an adjustable wrench. Be sure not to over tighten. If stem is too tight it will wear quicker and cause leaks . 9. With a 3 ⁄ 4 ...
Page 39 - REAR CHANNELS
39 FRONT CHANNEL BEHIND FRONT CHANNEL 10. Reinstall faucet by reversing steps 1-10 as needed. REMOVAL OF SCRAP BOX HOUSINGNote that the scrap box has formed flanges on all 4 corners. These flanges are used to attach the box to theappliance base frame. There are (3) screws in each flange. Removal of ...
Page 41 - NIPPLE
41 4. With a pipe wrench remove nipple. (Fig. 61) Fig. 61 5. With pipe wrench remove the ball valve. (Fig 61) 6. Install new valve by reversing steps 1-5. REMOVAL OF BASKET LIFT BACK (OPTIONAL FEATURE)1. Remove all baskets and basket support racks from tank. 2. Drain appliance tank, disconnect unit ...
Page 44 - With
44 4. With 5 ⁄ 16 " socket, remove (2) nuts holding the cam lift bracket to the cooker back. (Fig. 67) Fig. 67 5. Remove motor wiring. (Fig. 68) Fig. 68
Page 45 - Follow steps 1-6 under Removal of Basket Lift Backs
45 Fig. 69 7. Remove the motor from the cooker. To install new motor reverse steps 1-6. REMOVAL OF BASKET LIFT CAM SWITCH1. Follow steps 1-6 under Removal of Basket Lift Backs 2. Note and remove wiring. With a standard flat blade screwdriver, and a 5 ⁄ 16 " wrench, remove (2) screws and holding ...
Page 47 - REAR BODY SUPPORT
47 REMOVAL OF PASTA COOKER POWER SUPPLY BOX (STAND ALONE)1. Follow steps 1-6 under Removal of Basket Lift Back if appliance is equipped with this option. 2. Note and disconnect all wiring and wire harnesses. (Fig. 73) Fig. 73 3. Follow steps 1-2 under Removal of Lift Rod Mechanism if basket lift opt...
Page 48 - INLET GAS TUBE UNION
48 7. With a 5 ⁄ 16 " socket and a wrench, disconnect the electric supply cord holding strap(s). (Fig. 75) Fig. 75 Fig. 76 9. Pull the power supply box out through the back of the unit. To reinstall box reverse steps 1-8. 8. If necessary with a 5 ⁄ 16 " socket, remove (4) screws securing the...
Page 49 - From the rinse station with a
49 REMOVAL OF PASTA COOKER POWER SUPPLY BOX ( WITH RINSE STATION)1. Follow steps 1-8 under Removal of Pasta Cooker Supply Box ( stand alone) 2. From the rinse station with a 7 ⁄ 16 " wrench, disconnect the "U" bolt bracket from the hot and cold water fitting assemblies. (Fig. 77) Fig. 77...
Page 56 - support bracket to the frame assembly.
56 9. Carefully fold the thermostat wiring and body so that it will set between the burners. Wedge it securely so that it will not fall out when the tank assembly is lifted from the appliance. 10. Follow steps 1-5 under Removal of Cooker Power Supply Housing.11. Remove the ignitor boot. (Fig. 90) Fi...
Page 57 - the discard hose from the tank.
57 16. Note wiring and remove all controls from the old tank. Retain the controls and hardware for reassembly to the new tank. (Review section lll, Removal of Thermostat, High Limit, Combo Valve Burners,Burner Pilot and Orifice and Ignitor and Pilot Assembly). If you are in doubt of control removal ...
Page 59 - REV; BASKETLIFT CONTROL ASSEMBLY
59 SECTION IVWIRING INFORMATION DRAWING NO. REV 420843-1 B BASKETLIFT CONTROL ASSEMBLY REFER TO D-418519 FOR WIRING INFORMATION