Page 3 - CONTENTS
1 CONTENTS IMPORTANT SAFETY INFO 3 COMPONENT LIST 6 ASSEMBLY INSTRUCTIONS 8 INITIAL FIRING INSTRUCTIONS 17 SUBSEQUENT START-UP 18 OPERATING TIPS 19 MAINTENANCE & CLEANING 20 TROUBLESHOOTING 22 DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM 24 Z GRILLS SUPPORT 25 3-Y LIMITED WARRANTY 26
Page 4 - SAVE THIS MANUAL FOR FUTURE REFERENCE
Page 5 - IMPORTANT SAFETY INFO; GENERAL WARNINGS
3 IMPORTANT SAFETY INFO GENERAL WARNINGS Please read this entire manual before installation and use of the pellet fuel-burning appliance. Failure to follow these instructions could result in property damage, bodily injury or even death. Contact local building or fire officials about restrictions and...
Page 6 - NOTE: A MAJOR CAUSE OF FIRES IS FAILURE TO MAINTAIN REQUIRED
4 DO NOT place anything heavy on top of hopper lid. It is not a shelf and is a tip hazard. Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or ‘freshen up’ a fire in this appliance. Keep all such liquids well away from the appliance when i...
Page 7 - PELLET RESTRICTIONS; grills. Do Not Use Pellet Fuel Labeled As Having Additives.; CARBON MONOXIDE WARNING; your family or others.
5 PELLET RESTRICTIONS This grill is designed for use of wood pellets only designed for burning in wood pellet grills. Do Not Use Pellet Fuel Labeled As Having Additives. We suggest that you use Z GRILLS BBQ WOOD PELLETS, which are specifically made to work in our grills. There is no guarantee that o...
Page 8 - COMPONENT LIST
6 COMPONENT LIST ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION 1 1 Chimney Cap Assembly 25 1 Digital Control 2 1 Smoke Stack Assembly 26 1 Hopper Top Assembly I 3 1 Smoke Stack Gasket 27 1 Hopper Burner Lid 4 1 Grill Chamber Assembly 28 1 RTD Temperature Probe 5 1 Grease Bucket 29 1 Lid Handle 6 1 Right...
Page 9 - HARDWARE PACKAGE LIST
7 HARDWARE PACKAGE LIST ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION A 29 Bolt 1/4-20×15.9 H 2 Cap Nut 5/16-18UNC B 5 Tapping Screw ST3.9*8mm I 2 Gasket (Ø8.5*Ø25*2.0mm) C 4 Bolt 5/32-32*9.5mm J 2 Gasket (Ø13*Ø25*2.0mm) D 4 Hexagon Bolt 1/4-20*15.9mm K 4 Gasket (Ø6.5*Ø18*2.0mm) E 2 Bolt 1/4-20*60 M 2 S...
Page 10 - ASSEMBLY INSTRUCTIONS; PARTS DIAGRAM
8 ASSEMBLY INSTRUCTIONS PARTS DIAGRAM HOPPER BURNER ASSEMBLY
Page 11 - ASSEMBLING OF BOTTOM BASE
9 1.ASSEMBLING OF BOTTOM BASE 1.Push the Axle (11) through the wheel (12) 、 Gasket (J) and then through the hole in the legs (6)(13) as shown. The Gasket (I), Spring Washer (M), and Cap Nut (H) are used to secure the wheel assembly in place. Repeat for the other wheel. Press the Wheel Caps (9) firml...
Page 14 - Usage of Pellet Cleanout Door
12 Usage of Pellet Cleanout Door Note: The Hopper is equipped on the back with a Pellet Cleanout Door to clear the hopper of unused pellets so as to replace with fresh pellets or pellets of a different smoking flavor. 1. Place a bucket or bowl below cleanout door to capture falling pellets. 2. Turn ...
Page 17 - POSITIONING THE GREASE DRAIN PAN; POSITIONING THE PORCELAIN GRILL
15 9.POSITIONING THE GREASE DRAIN PAN Position The Grease Drain Pan (18) over the Heat Baffle (17) by fitting over the bracket on the left side of grill wall. The notched leg of the Grease Drain Pan should be facing downward directly over the hole to the Grease Bucket to fit onto the locating bracke...
Page 18 - HANG ON THE GREASE BUCKET
16 11.HANG ON THE GREASE BUCKET Locate the Grease Drain Tube which is on the right side of the chamber, then hang the Grease Bucket (5) on the hook.
Page 19 - INITIAL FIRING INSTRUCTIONS; something different displayed it is an ERROR CODE. NOTE: PLEASE SEE
17 INITIAL FIRING INSTRUCTIONS Please read this manual carefully and follow it step by step before starting your Z Grills for the first time and each time the grill runs out of pellets. 1.Remove the Porcelain Grills, Grease Drain Pan and Heat Baffle from the interior of the grill. 2.Open the Pellet ...
Page 20 - SHUTDOWN CYCLE
18 SUBSEQUENT START-UP ATTENTION: If the grill fails to light or the fire in the Firepot goes out while cooking, it is vital to follow these steps when sufficient pellets are still in the Pellet Hopper. Failure to follow the steps may cause a hazardous “ over-firing ” of your grill due to an excess ...
Page 21 - OPERATING TIPS; WARNING: NEVER ADD PELLETS TO THE FIREPOT DIRECTLY. IT IS DANGEROUS.
19 OPERATING TIPS 1.Like all grills, the actual temperature of this grill and the cooking times will be affected by external temperature, humidity, wind conditions, quality of pellets, etc. 2.It is beneficial to shelter your grill from the wind. This will aid in temperature output, heat retention an...
Page 22 - MAINTENANCE & CLEANING; maintenance and cleaning.
20 MAINTENANCE & CLEANING Your Z GRILL requires regular maintenance. Make sure your grill is OFF, unplugged and completely cold before performing any maintenance and cleaning. Grease 1.With regular use your grill will accumulate grease on the Flue Lining, the Grease Drain Tube, the V-shaped Grea...
Page 23 - Ash; WARNING: MAKE SURE THE GRILL FIRE IS
21 Ash Clean the ash from the interior of the grill periodically. If excessive ash is in the firepot, it may cause the fire to go out. This is especially true in the SMOKE setting. A shop vac is an excellent tool to use for removing the ash. WARNING: MAKE SURE THE GRILL FIRE IS OUT, THE UNIT IS OFF,...
Page 24 - TROUBLESHOOTING; Problem
22 TROUBLESHOOTING CAUTION: Make sure the grill is completely cool and unplugged before you do any inspection, cleaning, maintenance or service work. Problem Potential Cause Solution Grill does not work properly Power Make sure the power cord is plugged in. Verify there is power at the electrical ou...
Page 25 - ERROR CODES; WARNING: DO NOT TURN OFF THE SWITCH WHILE THE FAN IS STILL WORKING ON
23 ERROR CODES LEr (Low Temperature Alarm ) Grill temperature was below 120 ℉ for more than 20 minutes. HEr (High Temperature Alarm ) Grill temperature reached 550 ℉ . Er 1 Ensure temperature probe is properly connected to the controller board. Er 2 Temperature dial security alarm. Turn the ...
Page 26 - DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM
24 DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM Usage of the Meat Probe Put the plug of the Meat Probe into the control panel (PROBE1 or PROBE2) Insert the Probe into the food to measure the temperature The P1 temperature of the control panel is displayed as the temperature of PROBE1, while the P2 temp...
Page 27 - Z GRILLS SUPPORT; Z GRILLS CUSTOMER SERVICE
25 Z GRILLS SUPPORT Thank you for purchasing a Z GRILL! If you have any question, please contact customer support or your Z GRILL dealer. Z GRILLS, INC. offers the best technical and sales support in the industry. When calling customer please be prepared to provide the following information: 1.Deale...