Page 2 - ITEMS ENCLOSED; Specification
Combi 650 -2- ITEMS ENCLOSED Length = 760mm Width = 360mm Thickness = 13mmWeight = 4.2kg Specification 1 x Solid laminate template 2 x Location bushes 1 x Manual 1 x Guarantee card 1 x Length setting stop 1 x Machine screw csk 1 x Washer 1 x Knob
Page 3 - SAFETY PRECAUTIONS; Always wear protective goggles when routing.; Cutter Care; . The use of a dry lubricant; Useful Advice
Combi 650 -3- SAFETY PRECAUTIONS ■ Always switch off the power and unplug therouter when changing cutters or when makingadjustments. ■ Always wear protective goggles when routing. ■ Wear sound protective ear muffs when routingfor long periods of time. ■ Always wear a dust mask or respirator. Usedust...
Page 4 - Recommended Cutters; As above with TC centre tip; GB/5 Set comprises the following; ” shank; ACCESSORIES
Combi 650 -4- Recommended Cutters A 12.7mm ( 1 / 2 ”) diameter cutter must be used, which has a 50mm cutting reach and plunge cutfacility. Router must be plunged in stages of maximum8mm in one pass. Description Order Ref. Craft Range Cutter C153x1/2TC As above with TC centre tip C153Dx1/2TC Trade Ra...
Page 5 - UNIBASE comprises the following; Fits following Router Models; Description
Combi 650 -5- General instructions for fittingsub-bases to Router 1. Fit line-up guide bush onto sub-base, with screws supplied. 2. Fit 12.7mm ( 1 / 2 ”) shank line-up pin into collet of router. Plunge router until pin projectsthrough base and lock plunge. 3. Locate guide bush and sub-base assembly ...
Page 6 - Panel Butt Connectors; Biscuit Jointer for the Router; Craft Range Biscuit Jointer Set; Professional Range Biscuit Jointer Set 342x1/2TC; Gripper Clamp; Gripper Clamps
Combi 650 -6- 100mm (4”) min. throat depth Panel Butt Connectors Panel butt connectors are essential forconnecting worktops. They fit into the recess onthe underside of the worktop and are tightenedwith a 10mm spanner. The jig has integral boltrecess slots to allow the bolt recess to be cut inthe un...
Page 7 - Carry Case; Fill and Seal
Combi 650 -7- Carry Case Hard wearing carry case to protect and allowease of carrying of the COMBI650 Jig. Description Order Ref. Carry Case for COMBI650 CASE/650 Fill and Seal A solvent and silicone free coloured bondingsealant used to seal worktop joints to preventmoisture reaching the core materi...
Page 8 - ASSEMBLY; Location Bush Identification; – Male Joint; Yellow dot – Connector Recess; Setting out the Joints
Combi 650 -8- ASSEMBLY Location Bush Identification Two location bushes are used in different holesin the jig to align the correct template aperturefor the application. The holes are colour coded for easyidentification with dots as follows: Green dot – Female JointRed dot – Male Joint Yellow dot – C...
Page 9 - Length Stop Arrangement; OPERATION; Carry out the setting operation first:; Female Joint
Combi 650 -9- Length Stop Arrangement OPERATION Setting the Length Stop for theFemale Joint Carry out the setting operation first: ■ Fit bushes into Red dot location holes andoffer the jig to the worktop as shown. TheGreen dot location holes will beuppermost. ■ Position the jig across the width of t...
Page 11 - Remove location bushes.
Combi 650 -11- ■ Insert both location bushes into Red dotholes. Red dot face uppermost. ■ Lay jig across the worktop, ensure thelocation bushes touch the postform edge.Clamp jig in position with quick action clamps.Draw a line 8.5mm away from the jig slotedge. ■ With the mitred end of the length sto...
Page 12 - Cutting the Bolt Recesses; Securely clamp jig to worktop.
Combi 650 -12- Cutting the Bolt Recesses When the joint has been tested, proceed asfollows to cut the recess for panel buttconnectors on the underside of the worktop.The same cutter and guide bush are retainedand used with the integral bolt recess slots in thejig to produce the recesses for the pane...
Page 13 - PVA; Biscuit; Guarantee
Combi 650 -13- Strengthening the Joint If the joint between the worktops is notsupported underneath, after some time the jointmay ‘sag’ and become misaligned; to reduce thisthe joint should be reinforced with a loosetongue or biscuit dowels. The biscuit jointingcutter set Trend Ref. 342 can be used ...
Page 15 - TROUBLE SHOOTING
Combi 650 -15- Fault Cause Remedy ■ Joint does not fit correctly Cutter or guide bush is the Check concentricity of cutter at the radius. incorrect diameter or location with guide bush. Cutter 12.7mm bushes are not against diameter with 30mm diameter worktop edge. guide bush. Ensure location bushes ...