Toshiba MJ-1103 - Manuals

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 2 1.1.1 Finisher section (Common for MJ-1103/1104) • Stacking Type Facedown • Stacking Height with Stationary Tray The maximum stacking height is 18.4 mm for mixed size paper.ÅgFullÅh ...

1 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 3 • Stapling Position Front single position Rear single position Two-Position Stapling • Paper Size for stapling Stapling is not available for paper in sizes other than the above. Fi...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 4 • Paper Basis Weight for stapling 64 - 105g/m 2 • The number of Stapleable Sheet Maximum number of sheets acceptable for stapling:A4, B5, LT, 8.5”SQ, 16K, A4-TAB, LT-TAB - 50 sheetsA...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved SPECIFICATIONS, ACCESSORY AND CONSUMABLES 1 - 6 1.2 Accessory 1.3 Consumables • Staple cartridge for the Finisher section exclusive cartridge (STAPLE-2400: 5,000staples X 3 cartridges /box) • Staple cartridge for the saddle stitch...

2 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 GENERAL DESCRIPTION 2 - 1 2. GENERAL DESCRIPTION 2.1 Main Components Fig. 2-1 Front upper cover Stationary Tray Movable Tray Jam access lever MJ-1103 MJ-1104 Staple bottoms Rght upper cover Relay Guide Rear cover Saddle Tray Sli...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved GENERAL DESCRIPTION 2 - 2 2.2 Sectional View [A] Units Fig. 2-2 1 Junction box unit 2 Buffer unit 3 Finishing tray unit 4 Stapler 5 Movable tray shift motor unit 6 Switchback unit 7 Stacker unit (MJ-1104) 8 Paper holding unit (MJ-...

2 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 GENERAL DESCRIPTION 2 - 3 [B] Finisher section [B-1] Front side view Fig. 2-3 1 Buffer roller 2 Paper pusher plate 3 Buffer tray 4 Finishing tray 5 Stack transport roller-2 6 Stack transport roller-1 7 Gate flap 8 Entrance rolle...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved GENERAL DESCRIPTION 2 - 4 [B-2] Rear side view Fig. 2-4 1 Stationary tray roller 2 Entrance roller 3 Flapper 4 Feeding roller 5 Junction roller 6 Shutter 7 Paddle M2 Buffer tray guide motor M3 Paddle motor M7 Transport motor M11 E...

2 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 GENERAL DESCRIPTION 2 - 7 2.3 Electric Parts Layout Fig. 2-7 S27 S35 S34 S36 SW5 S38 S41 S28 S42 SDL S31 S39 S32 S29 S33 S30 S15 S23 S5 S13 S14 S3 SW2 S18 S1 S25 S26 I/F SW4 S16 S8 S6 S17 S12 S7 S4 S9 S11 S10 SW3 SW1 S2 S22 FIN

2 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 GENERAL DESCRIPTION 2 - 9 2.4 Symbols and Functions of Various Components The column <P-I> shows the page and item number in the parts list.1. Motors (Finisher section : Common for MJ-1103/1104) 2. Motors (Saddle section: ...

2 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 GENERAL DESCRIPTION 2 - 11 7. Sensors and switches (Finisher section : Common for MJ-1103/1104) Symbol Name Function P-I Remarks S1 Entrance sensor Detects paper transported from the junction box. P7-I23 P.2-7 "Fig. 2-7"...

2 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 GENERAL DESCRIPTION 2 - 13 2.5 Diagram of Signal Blocks [A] Finisher section Fig. 2-9 GND DC 24V DC 5V FIN board I/F board Finisher TxDRxD FINCON Equipment Driver Sensor input circuit I/F I/F Resetcircuit CPU Stapler unit shift ...

2 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 GENERAL DESCRIPTION 2 - 15 2.6 Description of Interface Signals The 2 lines; TxD and RxD are used to transmit/receive signals between the equipment and the Finisher.When the Finisher is connected, the equipment detects the power...

3 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DESCRIPTION OF OPERATIONS 3 - 1 3. DESCRIPTION OF OPERATIONS 3.1 Basic Operations 3.1.1 GENERAL DESCRIPTION This machine receives paper transported from the connected device with its junction box, and then transports the paper t...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 2 • Center-binding mode Paper is exited following the procedure below when the Saddle Stitch Finisher is installed.1 The stacker is moved to the stapling position according to the detected paper size....

3 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DESCRIPTION OF OPERATIONS 3 - 3 3.1.2 Junction Box Paper transported from the connected device is then detected by the feeding sensor (S22) and caught with the feeding roller. Then it is transported to the Finisher section or th...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 4 3.1.3 Simple Stack Mode In this mode the transported paper is exited to the stationary tray or the movable tray directly, without any extra operation. During the exiting process to the movable tray,...

3 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DESCRIPTION OF OPERATIONS 3 - 5 [B] Paper exit to the stationary tray Paper transported from the Finisher feeding section to the stationary tray side is exited to the stationary tray with the stationary tray roller driven by the...

3 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DESCRIPTION OF OPERATIONS 3 - 7 [D] Operation of Movable Tray The movable tray is shifted up and down by the drive from the movable tray shift motor (M12) according to the paper exit from the buffer tray or finishing tray, and t...

3 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DESCRIPTION OF OPERATIONS 3 - 9 3.1.4 Job offset stack mode / Staple stack mode The job offset stack mode exits stacks of paper by slightly shifting them to the front and rear alternately, and the staple stack mode staples and e...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 14 3.1.5 Operation in the saddle stitch section The center-binding mode binds a stack of paper at its center by stapling at two positions and then folds in half again to exit it to the saddle tray. In...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 16 [D] Paper holding The paper holding clutch (CLT4) is turned ON to let the saddle transport motor (M16) drive the paper holding cam.The home position of the paper holding cam is detected by the pape...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 18 After this, the stack of paper is folded as it passes the folding roller driven by the folding motor (M17). Fig. 3-22 Folding motor encoder sensor Folding motor Folding blade clutch Folding roller ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 20 3.2 Flow Chart [A] Simple stack mode Fig. 3-25 START End End Paper jam Entrance sensor ON? Entrance motor ON Exit motor ON Buffer roller drive motor ON Shutter clutch ON Transport motor ON Shutter ...

3 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DESCRIPTION OF OPERATIONS 3 - 23 3.3 Description Of Circuit 3.3.1 Finishier section [A] Buffer roller drive circuit The buffer roller drive circuit controls the rotation and stoppage, rotational direction and motor current of th...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 24 [B] Paper pushing arm motor drive circuit The paper pushing arm motor drive circuit controls the rotation and stoppage, rotational direction and motor current of the paper pushing arm motor.The pap...

3 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DESCRIPTION OF OPERATIONS 3 - 25 [C] Buffer tray guide motor drive circuit The buffer tray guide motor drive circuit controls the rotation and stoppage, rotational direction and motor current of the buffer tray guide motor.The b...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 30 [H] Stapler unit shift motor drive circuit The stapler unit shift motor drive circuit controls the rotation and stoppage, rotational direction and motor current of the stapler unit shift motor.The ...

3 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DESCRIPTION OF OPERATIONS 3 - 31 [I] Transport motor drive circuit The transport motor drive circuit controls the rotation and stoppage, rotational direction and motor cur-rent of the transport motor.The transport motor is drive...

3 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DESCRIPTION OF OPERATIONS 3 - 33 [K] Movable tray shift motor drive circuit The movable tray shift motor drive circuit controls the rotation and stoppage, rotational direction and motor current of the movable tray shift motor.Th...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 34 [L] Stapler motor drive circuit The stapler motor drive circuit controls the rotation and stoppage, rotational direction and motor current of the stapler motor.The stapler motor is a DC motor which...

3 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DESCRIPTION OF OPERATIONS 3 - 35 3.3.2 Saddle section [A] Stacker motor drive circuit The stacker motor drive circuit controls the rotation and stoppage, rotational direction and motor current of the stacker motor.The stacker mo...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DESCRIPTION OF OPERATIONS 3 - 40 [F] Additional folding motor drive circuit The additional folding motor drive circuit controls the rotation and stoppage, rotational direction and motor current of the additional folding motor.The ...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 1 4. DISASSEMBLY AND INSTALLATION 4.1 Covers [A] Stationary tray (1) Open the stationary tray.(2) Loosen 2 screws each from the front and back side tray, and remove 2 right side screws. (3) Lift ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 2 [B] Movable tray [C] Saddle tray (1) Remove 2 screws and slide the movable tray obliquely upward to take it off. Notes: • When installing, hang the 4 hooks of the movable tray on the holes of fra...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 3 [D] Control panel unit (3) Remove 2 screws, and then take off the sad- dle tray. Note: When installing, hang the 2 hooks of the sad-dle tray on the hole of the main unit. Fig. 4-6 (1) Remove 1 ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 4 [E] Front cover / Front upper cover / Front lower cover [E-1] Front cover / Front upper cover / Front lower cover (MJ-1103) (1) Remove 1 screw on the upper side of the front rail cover Fig. 4-9 (...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 6 [F] Handle cover / Cover lock bracket [G] Rear cover [H] Access cover (1) Open the front cover (MJ-1103) or the front upper cover (MJ-1104). (2) Remove 2 screws, and then take off the han- dle co...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 7 [I] Saddle access cover [J] Right upper cover [K] Relay guide / Feeding discharge brush / Right cover (1) Remove 1 screw, and then take off the sad- dle access cover by sliding it downward. Fig...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 8 [L] Left upper cover (3) Release the harness from 1 clamp. Note: When installing the right cover, pull the har-ness from the board access cover side tightly and fix it with a clamp in order not t...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 9 [M] Front rail cover / Rear rail cover (1) Take off the movable tray.  P.4-2 "[B] Movable tray" (2) Open the front cover (MJ-1103) or the front upper cover and the saddle unit (MJ-1104...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 10 [N] Grate-shaped guide (1) Take off the movable tray.  P.4-2 "[B] Movable tray" (2) Take off the rear cover.  P.4-6 "[G] Rear cover" (3) Release the harness out of 2 clamps, an...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 11 [O] Left lower cover [O-1] Left lower cover (MJ-1103) (9) Release the harness out of one clamp, and then take off the grate-shaped guide. Note: When installing the grate-shaped guide, install ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 12 [O-2] Left lower cover (MJ-1104) [P] Front foot cover / Rear foot cover (1) Take off the movable tray.  P.4-2 "[B] Movable tray" (2) Take off the saddle tray.  P.4-2 "[C] Saddle tr...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 13 4.2 Units (Finisher section) [A] Junction box unit (1) Take off the right upper cover.  P.4-7 "[J] Right upper cover" (2) Take off the relay guide, feeding discharge brush and right c...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 14 (9) Open the stationary tray.(10) Remove the spring, and then loosen 2 screws to free the belt tension. (11) Take off the belt. Fig. 4-38 (12) Disconnect the connector of the front cover switch....

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 17 [C] Buffer unit-1 (1) Take off the rear cover.  P.4-6 "[G] Rear cover" (2) Take off the control panel unit.  P.4-3 "[D] Control panel unit" (3) Take off the stationary tray. ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 18 (8) Release the harness out of 5 clamps, and then disconnect the relay connector of the paper holding arm motor. Fig. 4-50 (9) Take off the belt of the buffer roller drive motor. Fig. 4-51 (10) ...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 19 [D] Finishing tray unit (11) Loosen 1 screw, and then tighten the screw by pushing the plate in the direction of the arrow. (Loosen the belt tension.) Fig. 4-53 (12) Remove 5 screws, and then ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 20 (4) Remove 1 clip on the front side of the stack transport roller-2. Then remove the bushing. Fig. 4-56 (5) Remove the spring, and then loosen 2 screws to free the belt tension. Fig. 4-57 Stack ...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 21 (6) Remove 3 clips on the rear side of the stack transport roller-2. Then remove the transport roller pulley-1, transport roller pulley -2, 2 pins, bushing and belt. Notes: • Be sure not to lo...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 22 [E] Stapler (8) Move the stapler to the staple replacing posi- tion (the first position from the front). (9) Remove 4 screws and take off the stack transport roller-2 in the finishing tray unit ...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 23 [F] Movable tray shift motor unit (5) Remove 2 screws, and then disconnect 2 connectors of the stapler to take off the sta-pler. Fig. 4-64 (1) Take off the rear cover.  P.4-6 "[G] Rear co...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 24 (3) Remove 2 screws, and then take off the sen- sor rail. Note: When installing the movable tray drive unit, fix it at the position where the gap between the center mark of the scale on the sens...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 25 (6) Remove 2 screws, and then take off the bracket and bushing. Fig. 4-69 (7) Remove 2 screws, and then take off the movable tray shift motor unit. Fig. 4-70 Bracket Bushing Movable tray shift...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 26 4.3 Units (Saddle section: MJ-1104) [A] Saddle unit (1) Take off the front lower cover.  P.4-4 "[E] Front cover / Front upper cover / Front lower cover" (2) Remove 3 screws, and then ta...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 27 (6) Remove one clip and then remove the shaft of saddle harness frame. (7) Take off the saddle unit. Notes: • Hold the part of the saddle unit as shown in the figure during disassembling. • Wh...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 28 [B] Switchback unit Notes: When the saddle unit was installed, take off the saddle cover to check if the joint section of the pivot on the Finisher side and the plate on the saddle unit side is ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 30 [D] Side alignment unit [E] Saddle stapler unit (1) Take off the switchback unit.  P.4-28 "[B] Switchback unit" (2) Release the harness out of 6 clamps, and then disconnect the connecto...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 31 (4) Remove 4 screws and take off the upper sta- pler frame assembly. Notes: When installing, adjust the position of each saddle stapler clinch unit using an exclusive jig following the procedu...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 32 (5) Remove 3 screws and take off the front sad- dle stapler clinch unit. (6) Remove 3 screws and take off the rear sad- dle stapler clinch unit. Fig. 4-88 (7) Disconnect each connector of the fr...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 33 [F] Folding drive unit (1) Take off the saddle unit.  P.4-26 "[A] Saddle unit" (2) Release the harness out of 11 clamps, and then disconnect each connector of CN11 and CN14 on the SDL...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 34 (5) Remove one clip and then remove the pulley and pin. Fig. 4-94 (6) Take off the spring. Remove one screw, and then take off the paper holding unit (7) Remove 2 screws, and then take off the f...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 36 (5) Take off the spring.(6) Remove 2 screws and take off the front bracket. (7) Remove 2 screws and take off the rear bracket. Fig. 4-100 (8) Take off the EFS unit while pulling the jam access l...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 37 [H] Stacker unit (1) Take off the switchback unit.  P.4-28 "[B] Switchback unit" (2) Take off the folding drive unit.  P.4-33 "[F] Folding drive unit" (3) Take off the EFS un...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 41 [C] Paddle-1 / Paddle-2 / Paddle-3 / Catching pad / Paddle-4 / Paddle-5 / Paddle-6 (4) Remove one clip, and then take off the bush- ing and junction roller. Fig. 4-113 (1) Take off the station...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 43 (7) Move the front and rear alignment plates to the center, and then pull them out upward to take them off. Fig. 4-119 (8) Remove 4 screws of the front and rear pull-in guides. Fig. 4-120 Rear...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 44 Notes: When replacing the front and rear pull-in guides, adjust the position with a jig. Install them based on adjustment area B of the jig so that the gap between the front and rear finishing t...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 45 (9) Remove 1 clip on the rear side of the paddle shaft, and then slide the bushing. Fig. 4-124 (10) Take off the paddle shaft, and the front and rear pull-in guides. Fig. 4-125 Paddle shaft Cl...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 46 [D] Front transport roller / Rear transport roller (11) Remove 1 clip and 10 E-rings. Then remove 6 paddles, 8 pins, 2 bushings. Then take off the catching pad, catchi ng pad collar, spring, gea...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 47 (4) Remove 3 screws, and then take off the transport guide. Fig. 4-129 (5) Remove 1 E-ring, and then take off the front transport roller by sliding the bushing. Note: Be sure not to lose the b...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 48 [E] Entrance roller (7) Remove each 2 E-rings from the front and rear transport rollers. Then remove 2 bush-ings, the pulley and the pin. Fig. 4-132 (1) Take off the stationary tray.  P.4-1 ...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 49 (5) Remove 1 screw to take off the 1 gear and 1 pin. (6) Remove 1 E-ring to take off the bushing. Fig. 4-135 (7) Remove 1 E-ring, and then slide 1 bushing. Then take off the entrance roller. F...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 50 [F] Stack transport roller-1 (1) Take off the finishing tray unit.  P.4-19 "[D] Finishing tray unit" (2) Remove 3 screws, and then take off the front finishing tray cover. Fig. 4-138 (3...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 52 [H] Buffer roller (1) Take off the buffer unit.  P.4-15 "[B] Buffer unit" (2) Loosen 1 screw, and then tighten the screw by pushing the plate in the direction of the arrow. (Loosen the ...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 53 (5) Disconnect the connector of the buffer roller drive motor and release the harness out of the clamp. Fig. 4-147 (6) Remove 5 screws, and then release the har- ness out of the clamp and the ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 54 (8) Remove 1 E-ring. Then remove the shaft and the spring to take off the tapping arm. Note: Install the tapping arm as shown in the fig-ure. Fig. 4-150 (9) Move the buffer guide to both ends by...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 55 (11) Remove 2 E-rings, 2 gears, 1 spacer and the pin. Then take off the rear buffer roller guide. Fig. 4-153 (12) Remove the E-ring, and then take off the shaft from the lift guide to take off...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 56 [I] Upper exit roller / Upper exit roller guide (1) Take off the rear upper cover.  P.4-6 "[G] Rear cover" (2) Take off the control panel unit.  P.4-3 "[D] Control panel unit" ...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 57 (6) Remove 4 screws of the upper exit roller guide. Fig. 4-159 (7) Remove 5 E-rings, 1 gear, 1 pin, 1 actuator and 2 bushings. Fig. 4-160 (8) Take off the upper exit roller and the upper exit ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 58 4.5 Rollers (Saddle section: MJ-1104) [A] Switchback transport roller (1) Take off the switchback unit.  P.4-28 "[B] Switchback unit" (2) Take off the saddle transport motor.  P.4-76 &...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 59 [B] Assisting roller [C] Ejecting roller (1) Take off the switchback unit.  P.4-28 "[B] Switchback unit" (2) Remove 1 E-ring and take off the pulley and belt. Fig. 4-165 (3) Remove 2 ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 62 (6) Take off the upper folding roller while pulling the jam access lever. Fig. 4-174 (7) Remove 1 E-rings and take off the gear and pin. Fig. 4-175 (8) Remove 2 E-rings and take off the 2 bearin...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 63 [E] Exit roller (10) Take off the 2 Jam release levers, 2 springs and lower folding roller. Fig. 4-177 (1) Open the front upper cover and then pull out the saddle unit. (2) Remove 2 screws and...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 64 4.6 Motor (Finisher section) [A] Entrance motor (M1) [B] Buffer tray guide motor (M2) (1) Take off the Junction box unit.  P.4-13 "[A] Junction box unit" (2) Take off the FIN board.  P...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 65 [C] Paddle motor (M3) [D] Buffer roller drive motor(M4) (1) Take off the rear cover.  P.4-6 "[G] Rear cover" (2) Disconnect all the connectors of the FIN board and then release the ha...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 66 [E] Front alignment motor (M5) [F] Rear alignment motor (M6) [G] Transport motor (M7) (1) Take off the grate-shaped guide.  P.4-10 "[N] Grate-shaped guide" (2) Release the harness out o...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 67 [H] Stack transport motor (M8) (3) Remove 2 screws, and then disconnect the connector and remove the belt to take off the transport motor. Fig. 4-189 (4) Remove 2 screws, and then remove the 2...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 68 [I] Stapler unit shift motor (M9) (3) Remove 2 screws and then take off the bracket. Fig. 4-192 (4) Disconnect the connector and remove the belt. Then remove 2 screws to take off the stack trans...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 69 [J] Paper pusher arm motor(M10) (4) Remove 2 screws, and then disconnect the connector to take off the stapler unit shift motor. Fig. 4-195 (1) Take off the stationary tray.  P.4-1 "[A] S...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 70 [K] Exit motor (M11) (5) Remove 3 screws, and then take off the assisting arm assembly. Note: When installing, be sure that the edge of the arm of the assisting arm assembly comes under the pape...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 71 [L] Movable tray shift motor (3) Remove 2 screws, and then remove the motor damper. Fig. 4-201 (1) Take off the rear cover.  P.4-6 "[G] Rear cover" (2) Move the movable tray shift fra...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 73 (6) Remove 2 screws, and then take off the movable tray shift motor. Fig. 4-206 Movable tray shift motor

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 74 4.7 Motor (Saddle section: MJ-1104) [A] Stacker motor (M14) (1) Take off the stacker unit.  P.4-37 "[H] Stacker unit" (2) Move the stacker to the upper position.(3) Remove 1 E-ring, and...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 75 [B] Side alignment motor (M15) (6) Remove 2 screws. Release the harness out of 1 clamp, and then take off the stacker motor. Fig. 4-210 (1) Open the front upper cover and then pull out the sad...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 77 [D] Folding motor (M17) (1) Take off the saddle unit.  P.4-26 "[A] Saddle unit" (2) Release the harness out of 6 clamps, and then disconnect each connector of CN4 on the SDL board. Fi...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 79 4.8 Solenoid [A] Shutter clutch (CLT1) [B] Paper exit guide clutch (CLT2) (1) Take off the rear cover.  P.4-6 "[G] Rear cover" (2) Remove 1 E-ring, and then disconnect the relay conne...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 80 [C] Folding blade clutch (CLT3) (4) Slide the shaft in the direction of the arrow to remove the pin. Notes: • Be sure not to lose the belt.• When installing the paper exit guide clutch, attach a...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 81 [D] Paper holding clutch (CLT4) (MJ-1104) [E] Catching solenoid (SOL1) (3) Take off the gear bracket. Disconnect the relay connector, and then take off the1 bear-ing and folding blade clutch. ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 82 [F] Buffer roller lift solenoid (SOL2) / Patting solenoid (SOL3) (3) Remove 2 screws, and then take off the catching solenoid. Fig. 4-231 (1) Take off the stationary tray.  P.4-1 "[A] Stati...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 83 [G] Gate solenoid (SOL4) • Buffer roller lift solenoid - Remove 2 screws, and then take off the buffer roller lift solenoid. Fig. 4-234 • Patting solenoid - Remove 2 screws, and then take off ...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 85 (8) Remove 2 screws, and then disconnect the relay connector and remove the arm to take off the bracket. Note: When installing the gate solenoid, adjust the edge of the bracket to come at the ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 86 [H] Transport path switching solenoid (SOL5) (MJ-1104) (9) Remove 2 screws, and then take off the gate solenoid. Note: When installing the gate solenoid, install the bracket with 2 screws as sho...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 87 (4) Release the harness out of 1 clamp, and then disconnect each connector of CN6 and CN8 on the IF board. (5) Remove 2 screws of the IF board bracket. Note: When installing, screw the ground ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 88 (12) Break binding wire at one position and dis- connect the relay connector. Fig. 4-248 Relay connector Binding wire

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 89 (13) Remove 2 screws, and remove the arm to take off the transport path switching solenoid. Notes: When installing, perform adjustment for both cases in which the solenoid is turned ON and OFF...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 90 [I] Assisting roller solenoid (SOL6) (MJ-1104) (1) Take off the stacker unit.  P.4-37 "[H] Stacker unit" (2) Take off the paper holding unit.  P.4-29 "[C] Paper holding unit" (...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 91 4.9 Sensors / Switches (Finisher section) [A] Entrance sensor (S1) [B] Transport sensor (S2) (1) Take off the stationary tray.  P.4-1 "[A] Stationary tray" (2) Remove 1 screw, and the...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 92 [C] Paddle home position sensor (S3) (4) Release the latch, and then take off the transport sensor. Fig. 4-258 (1) Take off the rear cover.  P.4-6 "[G] Rear cover" (2) Disconnect all th...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 93 [D] Shutter opening / closing sensor (S4) [E] Buffer tray home position sensor (S5) (5) Release the latch, and then take off the pad- dle home position sensor. Fig. 4-261 (1) Take off the grat...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 94 (3) Move each buffer guide to each end while pressing the buffer roller. Fig. 4-264 (4) Remove 3 screws, and then take off the bracket. Fig. 4-265 (5) Disconnect the connector, and then release ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 96 [H] Rear alignment plate home position sensor (S8) [I] Stack exit belt home position sensor (S9) (1) Take off the grate-shaped guide.  P.4-10 "[N] Grate-shaped guide" (2) Release the la...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 97 (4) Take off the belt from the stack transport motor. Fig. 4-273 (5) Remove 3 screws, and then disconnect each connector of the finishing tray paper detec-tion sensor and the stack exit belt h...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 98 [J] Stapler unit home position sensor (S10) [K] Stapler interference sensor (S11) / Actuator (7) Release the latch, and then take off the stack exit belt home position sensor. Fig. 4-276 (1) Ope...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 99 [L] Finishing tray paper detection sensor (S12) (3) Remove the clip, and then take off the sta- pler base frame. Fig. 4-279 (4) Remove the spring, and then remove the clip to take off the actu...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 100 [M] Movable tray position-a sensor (S13) / Movable tray position-B sensor (S14) / Movable tray position-c sensor (S15) (3) Move the front alignment plate guide in the direction of the arrow. (4...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 102 [N] Movable tray paper-full sensor (S16) [O] Movable tray paper exist sensor (S17) [P] Stationary tray paper-full sensor (S18) (1) Take off the grate-shaped guide.  P.4-10 "[N] Grate-shape...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 103 [Q] Feeding sensor (S22) (3) Remove 1 screw, and then take off the actu- ator and the spacer. Fig. 4-290 (4) Release the latch, and then take off the sta- tionary tray paper-full sensor. Fig....

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 104 [R] Movable tray shift motor sensor (S23) (3) Release the latch, and then take off the feed- ing sensor. Fig. 4-293 (1) Take off the rear cover.  P.4-6 "[G] Rear cover" (2) Remove 1 sc...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 105 [S] Connection sensor (S25) [T] Front cover switch (SW1) (1) Take off the right cover.  P.4-7 "[K] Relay guide / Feeding dis- charge brush / Right cover" (2) Release the latch, and t...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 108 [W] Connection switch (SW4) (4) Remove 4 screws, and then take off the upper saddle cover. Remark: In the case of MJ-1104, open the front upper cover and pull out the saddle unit before startin...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 109 (4) Release the harness out of 1 clamp, and then disconnect each connector of CN6 and CN8 on the IF board. (5) Remove 2 screws of the IF board bracket. Note: When installing, screw the ground...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 112 [D] Ejecting roller sensor (S29) (4) Release the latch, and then take off the transport path-3 sensor. Fig. 4-317 (1) Open the front upper cover and then pull out the saddle unit. (2) Open the ...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 113 [E] Stacker paper detection sensor (S30) (1) Take off the switchback unit.  P.4-28 "[B] Switchback unit" (2) Take off the paper holding unit.  P.4-29 "[C] Paper holding unit"...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 115 [H] Stacker home position sensor (S33) [I] Folding motor encoder sensor (S34) (3) Release the latch, and then take off the sad- dle tray paper detection sensor. Fig. 4-326 (1) Take off the st...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 117 [L] Paper holding home position sensor (S38) [M] Additional folding home position sensor (S39) (1) Take off the paper holding clutch.  P.4-81 "[D] Paper holding clutch (CLT4) (MJ-1104)&#...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 118 [N] Exit transport sensor (S41) [O] Additional folding motor encoder sensor (S42) (1) Take off the EFS unit.  P.4-35 "[G] EFS unit" (2) Remove 1 screw, and then disconnect the connecto...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 120 4.11 PC Boards / Discharge Brush [A] Finisher control PC board (FIN board) Note: After the Finisher control PC board (FIN board) has been replaced, check that the firmware is the latest version...

4 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 DISASSEMBLY AND INSTALLATION 4 - 123 [D] Front stationary tray discharge brush / Rear stationary tray discharge brush (1) Take off the stationary tray.  P.4-1 "[A] Stationary tray" (2) Loosen 1 rear side screw. Peel off...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY AND INSTALLATION 4 - 124 4.12 Procedure for lowering the movable tray The movable tray can be lowered by releasing its driving gear without disassembling the finisher. (1) Open the stationary tray. Fig. 4-349 (2) While...

5 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 ADJUSTMENTS 5 - 1 5. ADJUSTMENTS Note: Before performing each adjustment, make sure that all covers (incl. those of the finisher and host machine) are closed. Otherwise, the power is not supplied to the finisher and the adjustme...

5 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 ADJUSTMENTS 5 - 3 (7) When the adjustment is completed, press the [Button2] on the finisher control panel to store the adjustment value in memory.When the value is stored normally, the [LED1] on the control panel will blink for ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved ADJUSTMENTS 5 - 4 5.2 Adjusting the Stapling Position Perform this adjustment after replacing the Finisher control board or when the stapling position must be changed for some reason. (1) Turn OFF the power of the equipment. (2) R...

5 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 ADJUSTMENTS 5 - 5 (5) Press [Button 1] to adjust the stapling position. Every time [Button 1] is pressed, the alignment plate shifts 4 steps (0.45 mm) toward the "+" direction. (It moves toward the rear side.)Adjustment ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved ADJUSTMENTS 5 - 6 5.3 Stapling/folding position adjustment in saddle unit Perform this adjustment when the saddle control PC board was replaced or the stapling/folding position must be changed for some reason.Prepare 2 types of bo...

5 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 ADJUSTMENTS 5 - 7 Note: Perform adjustment for the folding position first because the stapling position must be adjusted referring to the folding line. Phenomenon Contents Adjustment Fig. 5-8 When the folding position is devi- a...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved ADJUSTMENTS 5 - 8 5.3.1 Folding position adjustment (1) Turn OFF the power of the equipment. (2) Remove 2 screw and take off the board access cover. (3) Set the SW1 on the Finisher control board as shown in the figures below. Turn...

5 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 ADJUSTMENTS 5 - 9 [LED 1] on the control panel will blink for a number of times that corresponds to the adjustment value set for the equipment.See the following table for the number of times [LED 1] blinks and its corresponding ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved ADJUSTMENTS 5 - 10 5.3.2 Stapling position adjustment (1) Turn OFF the power of the equipment. (2) Remove 2 screw and take off the board access cover. (3) Set the SW1 on the Finisher control board as shown in the figures below. Tu...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved ADJUSTMENTS 5 - 12 5.4 Saddle Stitch Skew Adjustment Perform this adjustment when the folding position for saddle stitching is tilted. (1) Turn OFF the power of the equipment. (2) Open the cover, pull out the saddle stitch section...

6 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 TROUBLESHOOTING 6 - 1 6. TROUBLESHOOTING 6.1 Paper Transport Jam 6.1.1 Paper jam in entrance section [EA10] Transport delay jam (paper not inserted) Is there any paper remaining on the transport path in the finisher or equipment...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 2 [EA27] Paper transport jam in Finisher (Paper not inserted but paper detected) Is there any paper remaining on the transport path in the Finisher or the equipment?   YES Remove the paper. NOIs there a disco...

6 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 TROUBLESHOOTING 6 - 3 6.1.2 Paper jam in buffer unit-1 [CB13] Exit motor (M11) abnormality Is there any mechanical problem when the exit roller is rotated?   YES Fix the mechanism. NOIs the harness between the exit motor (M11)...

6 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 TROUBLESHOOTING 6 - 5 6.1.3 Paper jam in buffer unit-2 [EA31] Transport path paper remaining jam in Finisher Is there any paper remaining on the transport path in the finisher or equipment?   YES Remove the paper. NOIs there a...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 6 [ED16] Buffer tray home position error Is there any mechanical problem when the buffer tray guide is opened/closed?   YES Fix the mechanism. NOIs there a disconnection of the connector, incorrect installati...

6 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 TROUBLESHOOTING 6 - 7 6.1.4 Paper jam in finishing tray section [CB12] Buffer roller drive motor (M4) abnormality Is there any mechanical problem when the buffer roller is rotated?   YES Fix the drive mechanism. NOIs the harne...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 8 [ED13] Front alignment plate home position error Is there any mechanical problem when the front alignment plate is moved?   YES Fix the mechanism. NOIs there a disconnection of the connector, incorrect inst...

6 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 TROUBLESHOOTING 6 - 9 [CB40] Front alignment motor (M5) abnormality * The [CB40] error also occurs when the error [ED13] has occurred consecutively for 3 times. Is there any mechanical problem when the front alignment plate is m...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 10 [CDE0] Paddle motor (M3) abnormality * The [CDE0] error also occurs when the error [ED15] has occurred consecutively for 3 times or when it occurred during NIC initialization. Is there any mechanical problem...

6 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 TROUBLESHOOTING 6 - 11 [CC31] Transport motor (M7) abnormality * The [CC31] error also occurs when the error [ED12] has occurred consecutively for 3 times. Is there any mechanical problem when the stack transport roller -1 and -...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 12 6.1.5 Paper jam in movable tray section [CB30] Movable tray shift motor (M12) abnormality Is there any mechanical problem when the movable tray is moved?   YES Fix the mechanism. NOIs the harness between t...

6 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 TROUBLESHOOTING 6 - 13 6.1.6 Cover open jam Is the harness between the shutter opening/closing sensor (S4) and the finisher control PC board (CN12) disconnected or open circuited?Is the harness between the shutter clutch (CLT1) ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 14 Is the harness between the saddle unit opening/closing switch (SW5) and the CN13 of the sad-dle control PC board (SDL) or the CN2 of the interface PC board (I/F) disconnected or open cir-cuited? l   YES • ...

6 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 TROUBLESHOOTING 6 - 15 6.2 Paper Transport Jam in Saddle Stitch Section (MJ-1104) 6.2.1 Paper jam in Saddle Stitch Finisher transport section [EAA0] Paper remaining in Saddle Stitch Finisher Is there any paper remaining in the p...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 16 [EAB0] Paper transport jam in Saddle Stitch Finisher Is there any paper remaining in the paper transport path of the equipment or the saddle stitch section of the Finisher?   YES Remove the paper. NOIs the...

6 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 TROUBLESHOOTING 6 - 17 [EAB1] Short paper jam in Saddle Stitch Finisher Is there any paper remaining in the paper transport path in the equipment or the saddle stitch section of the Finisher?   YES Remove the paper. NOIs the p...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 18 [EF13] Saddle unit paper holding home position detection error Is there any mechanical problem when the paper holding cam is rotated?   YES Fix the mechanism. NOIs there a disconnection of the connector, i...

6 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 TROUBLESHOOTING 6 - 19 6.2.2 Paper jam in side alignment section 6.2.3 Paper jam in stack transport section [EF15] Saddle Stitch Finisher side alignment home position detection error Is there any mechanical problem when the jog ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 20 NOIs the harness between the stacker paper detection sensor (S30) and the CN14 of the saddle control PC board (SDL) disconnected or open circuited? l   YES • Reconnect the connector securely if there is an...

6 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 TROUBLESHOOTING 6 - 21 6.2.4 Paper jam in folding section [EF19] Saddle Stitch Finisher paper folding jam Is there any paper remaining in the paper transport path in the equipment or the saddle stitch section of the Finisher?  ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 22 6.2.5 Paper jam in additional folding section Is the harness between the folding motor encoder sensor (S34) and the CN11 of the saddle con-trol PC board (SDL) disconnected or open circuited?Is the harness be...

6 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 TROUBLESHOOTING 6 - 23 6.3 Other Errors 6.3.1 Stapler related error [EA50] Stapling jam Is there any paper remaining on the transport path in the finisher or equipment, or on the finish-ing tray?   YES Remove the paper. NOIs t...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 24 [CB51] Stapler shift home position error Is there any mechanical problem when the stapler is moved?   YES Fix the mechanism. NOIs there a disconnection of the connector, incorrect installation or breakage ...

6 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 TROUBLESHOOTING 6 - 25 6.3.2 Saddle Stitch Finisher stapler related error (MJ-1104) [EF11] Front saddle staple error Is there any paper remaining on the paper transport path in the Finisher or the equipment, or on the finishing ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 26 6.3.3 Communication Related Error [CB00] Finisher not connected / [CB01] Finisher communication error (when MJ-6102 is not connected) 1. Is the error recovered when the power of the equipment is turned OFF a...

6 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 TROUBLESHOOTING 6 - 27 [CC20] Saddle communication error (MJ-1104) 1. Check if the harness between the finisher control PC board (FIN) and the interface PC board (I/ F) is disconnected or open circuited. 2. Check if the harness ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved TROUBLESHOOTING 6 - 28 [CB81] Flash ROM abnormality Is the error recovered when the power of the equipment is turned OFF and then back ON?   YES End. NO1. Check if the conductor pattern on the finisher controller PC board (FIN) ...

7 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 1 7. PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7.1 Maintenance and Inspection Points Perform preventive maintenance according to the check list.* Perform preventive maintenan...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 2 Symbols used in the checklist Preventive Maintenance Checklist *a. Paper pusher cam Apply an adequate amount of white grease (Molykote EM-30L) all around the paper pusher cam. Fi...

7 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 3 *b. Buffer tray shaft Apply an adequate amount of white grease (Molykote EM-30L) to the entire buffer tray shaft. Fig. 7-3 *c. Stapler carrier shaft Apply an adequate amount of...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 4 *d. Rack gear (Aligning plate)*e. Finishing tray shaft 1. Take off the janction box unit.(  P.4-13 "[A] Junction box unit") * If the hole punch unit is installed, take i...

7 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 5 *g EFS carrier shaft Apply an adequate amount of white grease (Molykote EM-30L) to the entire EFS carrier shaft. Fig. 7-7 *h Grate-shaped guide After the grate-shaped guide is ...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 6 7.2 Firmware Update Connect the download jig to the control board and turn ON the power of the equipment to start the firm-ware update automatically.Use the K-PWA-DLM-320 as a do...

7 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 7 (4) Set the SW1 on the Finisher control board as shown in the figures below. Turn ON pin 2. (5) Connect the download jig with the jig connector (CN28) on the Finisher control b...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 8 7.2.2 Update of FIN board (1) Attach the ROM to the download jig. Make sure that the ROM and its direction are correct. Fig. 7-12 (2) Turn OFF the power of the equipment. (3) Rem...

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) / FIRMWARE UPDATE 7 - 10 7.2.3 Update of SDL board (1) Attach the ROM to the download jig. Make sure that the ROM and its direction are correct. Fig. 7-15 (2) Turn OFF the power of the equipment. (3) Op...

8 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 ELECTRIC CIRCUIT 8 - 1 8. ELECTRIC CIRCUIT 8.1 Harness Diagram [A] Finisher control PC board Fig. 8-1 Control panel 9 8 10 11 13 12 14 15 5 6 7 4 1 2 3 9 8 10 11 5 6 7 4 1 2 3 9 8 10 11 5 6 7 4 1 2 3 1 4 3 2 5 8 7 6 1 4 3 2 5 8 ...

8 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 ELECTRIC CIRCUIT 8 - 5 8.2 Circuit Diagram [A] Finisher control PC board 1. Circuit Diagram (1) Fig. 8-5

MJ-1103/1104 © 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved ELECTRIC CIRCUIT 8 - 32 8.3 PC board [A] Finisher controller PC board Fig. 8-32 [B] Interface PC board Fig. 8-33

© 2008, 2009 TOSHIBA TEC CORPORATION All rights reserved MJ-1103/1104 REVISION RECORD 1 REVISION RECORD Ver.03 Ver.02 Ver.01 Ver.03 <2009.06.30> Page Contents 4 A general precaution has been added. 4-97 Fig. 4-275 has been added. 4-98 Fig. 4-276 has been added. Notes are deleted. 7-2 The part ...