Toro 360 - Manuals - manualsarea.com

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Groundsmaster 360 This page is intentionally blank.

Page 3 - Table Of Contents; Chapter 2 -- Product Records and Maintenance

Groundsmaster 360 Table Of Contents Chapter 1 -- Safety General Safety Instructions 1 -- 2 . . . . . . . . . . . . . . . . . . Jacking Instructions 1 -- 5 . . . . . . . . . . . . . . . . . . . . . . . . . Safety and Instruction Decals 1 -- 6 . . . . . . . . . . . . . . . . Chapter 2 -- Product Recor...

Page 5 - Chapter 1; Safety; Table of Contents; Safety

Groundsmaster 360 Page 1 -- 1 Safety Chapter 1 Safety Table of Contents GENERAL SAFETY INSTRUCTIONS 2 . . . . . . . . . . . . Before Operating 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . While Operating 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance and Service...

Page 6 - General Safety Instructions; To reduce the potential for injury or death, com-; Before Operating

Groundsmaster 360 Page 1 -- 2 Safety General Safety Instructions The Groundsmaster 360 has been tested and certified by TORO for compliance with existing safety standards and specifications. Although hazard control and acci- dent prevention partially are dependent upon the design and configuration o...

Page 7 - While Operating

Groundsmaster 360 Page 1 -- 3 Safety While Operating 1. Sit on the seat when starting and operating the ma- chine. 2. Before starting the engine: A. Engage the parking brake. B. Make sure the traction pedal is in NEUTRAL and the PTO switch is OFF (disengaged). NOTE: If machine is on any type of slop...

Page 8 - Maintenance and Service

Groundsmaster 360 Page 1 -- 4 Safety Maintenance and Service 1. Before servicing or making adjustments, position cutting deck to allow necessary service to be completed. Then, stop engine, set parking brake and remove key from the switch. 2. Make sure machine is in safe operating condition by routin...

Page 10 - Safety and Instruction Decals; Numerous safety and instruction decals are affixed to

Groundsmaster 360 Page 1 -- 6 Safety Safety and Instruction Decals Numerous safety and instruction decals are affixed to your Groundsmaster. If any decal becomes illegible or damaged, install a new decal. Decal part numbers are listed in your Parts Catalog.

Page 11 - Chapter 2; Product Records and Maintenance; Product

Groundsmaster 360 Page 2 -- 1 Product Records and Maintenance Chapter 2 Product Records and Maintenance Table of Contents PRODUCT RECORDS 1 . . . . . . . . . . . . . . . . . . . . . . . . . MAINTENANCE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EQUIVALENTS AND CONVERSIONS 2 . . ...

Page 12 - Equivalents and Conversions

0.09375 Groundsmaster 360 Page 2 -- 2 Product Records and Maintenance Equivalents and Conversions

Page 13 - Torque Specifications; reduced by 25% for lubricated fasteners; Fastener Identification

Groundsmaster 360 Page 2 -- 3 Product Records and Maintenance Torque Specifications Recommended fastener torque values are listed in the following tables. For critical applications, as determined by Toro, either the recommended torque or a torque that is unique to the application is clearly identifi...

Page 16 - Other Torque Specifications; Grade 5; Conversion Factors

Groundsmaster 360 Page 2 -- 6 Product Records and Maintenance Other Torque Specifications SAE Grade 8 Steel Set Screws Thread Size Recommended Torque Thread Size Square Head Hex Socket 1/4 -- 20 UNC 140 + 20 in--lb 73 + 12 in--lb 5/16 -- 18 UNC 215 + 35 in--lb 145 + 20 in--lb 3/8 -- 16 UNC 35 + 10 f...

Page 17 - Chapter 3; Kubota Diesel Engine; Kubota

Groundsmaster 360 Page 3 -- 1 Kubota Diesel Engine Chapter 3 Kubota Diesel Engine Table of Contents SPECIFICATIONS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL INFORMATION 3 . . . . . . . . . . . . . . . . . . . . . Operator’s Manual 3 . . . . . . . . . . . . . . . . . . . . ....

Page 18 - Specifications

Groundsmaster 360 Page 3 -- 2 Kubota Diesel Engine Specifications Item Description Make / Designation Kubota V1505--E3B, 4--stroke, Liquid Cooled, OHV Diesel Number of Cylinders 4 Bore x Stroke 3.07” x 3.09” (78 mm x 78.4 mm) Total Displacement 91.41 in 3 (1498 cc) Compression Ratio 23.0:1 Firing Or...

Page 19 - General Information; Operator’s Manual

Groundsmaster 360 Page 3 -- 3 Kubota Diesel Engine General Information This Chapter gives information about specifications, troubleshooting, testing and repair of the Kubota V1505--E3B diesel engine used in the Groundsmaster 360. Refer to the Operator’s Manual for engine mainte- nance information. M...

Page 20 - Adjustments; Adjust Throttle Control; FAST

Groundsmaster 360 Page 3 -- 4 Kubota Diesel Engine Adjustments Adjust Throttle Control Proper throttle operation is dependent upon proper ad- justment of throttle control. Make sure throttle control is operating properly. 1. Move remote throttle control lever to FAST (detent) position. 2. Check posi...

Page 22 - Service and Repairs; Air Cleaner Assembly; Figure 2; FRONT; Vacuator

Groundsmaster 360 Page 3 -- 6 Kubota Diesel Engine Service and Repairs Air Cleaner Assembly Figure 2 1. Air cleaner housing 2. Air intake hose 3. Air inlet hose 4. Hose clamp (4 used) 5. Flange nut (4 used) 6. Flange head screw (2 used) 7. Air filter element 8. Carriage screw (2 used) 9. Air cleaner...

Page 24 - Exhaust System; Figure 3

Groundsmaster 360 Page 3 -- 8 Kubota Diesel Engine Exhaust System Figure 3 1. Muffler assembly 2. Exhaust gasket 3. Flange nut (4 used) 4. Cap screw (2 used) 5. Flange nut (5 used) 6. Muffler support 7. Flange head screw (3 used) FRONT RIGHT 27 to 33 ft--lb (37 to 44 N--m) 17 to 21 ft--lb (24 to 28 ...

Page 25 - CAUTION

Groundsmaster 360 Page 3 -- 9 Kubota Diesel Engine Removal (Fig. 3) CAUTION The engine and exhaust system may be hot. To avoid possible burns, allow the engine and ex- haust system to cool before working on the ex- haust system. 1. Park machine on a level surface, lower cutting unit, stop engine, en...

Page 26 - Fuel System; Figure 5

Groundsmaster 360 Page 3 -- 10 Kubota Diesel Engine Fuel System Figure 5 1. Fuel tank 2. Cover plate 3. Fuel gauge 4. Fuel cap 5. R--clamp 6. Stand pipe (fuel supply) 7. Elbow fitting (return) 8. Elbow fitting (tank vent) 9. Bushing (3 used) 10. Fuel hose 11. Vent tube 12. Hose clamp 13. Screw (2 us...

Page 27 - DANGER

Groundsmaster 360 Page 3 -- 11 Kubota Diesel Engine DANGER Use caution when storing or handling diesel fuel. Do not smoke while filling the fuel tank. Do not fill fuel tank while engine is running or hot or when machine is in an enclosed area. Always fill fuel tank outside and clean up any spilled d...

Page 28 - Radiator; Do not open radiator cap or drain coolant if the

Groundsmaster 360 Page 3 -- 12 Kubota Diesel Engine Radiator Figure 7 1. Radiator support 2. Fan shroud 3. Radiator/oil cooler assembly 4. Bulb seal (2 used) 5. Isolator mount (3 used) 6. Bulb seal (2 used) 7. Upper radiator hose 8. Lower radiator hose 9. Hose clamp (4 used) 10. Flange head screw (2...

Page 30 - Engine

Groundsmaster 360 Page 3 -- 14 Kubota Diesel Engine Engine Figure 9 1. Engine 2. Thermoswitch 3. Cable support 4. Fan 5. Fan pulley 6. Flange head screw (4 used) 7. Fan spacer 8. Hex nut 9. Lock washer 10. Flat washer 11. Engine mount (2 used) (yellow top) 12. Motor mount plate (2 used) 13. Cap scre...

Page 31 - When removing engine assembly, make sure lift

Groundsmaster 360 Page 3 -- 15 Kubota Diesel Engine 7. Remove radiator and oil cooler assembly from ma- chine (see Radiator Removal in this section). Remove fan shroud from machine. 8. Remove rear steering cylinder to allow clearance for engine removal (see Steering Cylinder Removal in the Service a...

Page 35 - Chapter 4; Hydraulic System; Hydraulic System

Groundsmaster 360 Hydraulic System Page 4 -- 1 Chapter 4 Hydraulic System Table of Contents SPECIFICATIONS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL INFORMATION 3 . . . . . . . . . . . . . . . . . . . . . Operator’s Manual 3 . . . . . . . . . . . . . . . . . . . . . . . . ....

Page 37 - IMPORTANT: Do not push the machine faster than; Relieving Hydraulic System Pressure

Groundsmaster 360 Hydraulic System Page 4 -- 3 General Information Operator’s Manual The Operator’s Manual provides information regarding the operation, general maintenance procedures and maintenance intervals for your Groundsmaster ma- chine. Refer to that publication for additional information whe...

Page 38 - Traction Circuit Component Failure

Groundsmaster 360 Hydraulic System Page 4 -- 4 Traction Circuit Component Failure The traction circuit on Groundsmaster 360 machines is a closed loop system that includes the dual piston (trac- tion) pump and either two (2) or four (4) wheel motors. If a component in the traction circuit should fail...

Page 39 - Hydraulic Hoses; WARNING

Groundsmaster 360 Hydraulic System Page 4 -- 5 Hydraulic Hoses Hydraulic hoses are subject to extreme conditions such as pressure differentials during operation and exposure to weather, sun, chemicals, very warm storage condi- tions or mishandling during operation and maintenance. These conditions c...

Page 43 - Hydraulic Schematics; The hydraulic schematics for Groundsmaster 360 ma-

Groundsmaster 360 Hydraulic System Page 4 -- 9 Hydraulic Schematics The hydraulic schematics for Groundsmaster 360 ma- chines are located in Chapter 9 -- Foldout Drawings. Hydraulic System

Page 44 - Hydraulic Flow Diagrams; Traction; Groundsmaster

Groundsmaster 360 Hydraulic System Page 4 -- 10 Hydraulic Flow Diagrams Figure 9 Traction C ircuits: 2WD M achines (Forward Shown) W ork in g P res su re Low Pressure (Charge) Return or Suction Fl ow Groundsmaster 360 BYP ASS VA LV E 4000 PSI (276 bar ) 4000 PSI (276 bar ) FLUSHING VA LV E FLUSHING ...

Page 47 - WD Machine

Groundsmaster 360 Hydraulic System Page 4 -- 13 Traction Circuits: 4WD Machines (Fig. 10) The traction system on 4WD machines allows hydraulic drive to all four wheels. Traction components include a transmission with two independent closed loop circuits, two rear wheel motors, two front wheel motors...

Page 58 - Special Tools; Hydraulic Pressure Test Kit

Groundsmaster 360 Hydraulic System Page 4 -- 24 Special Tools Order special tools from your Toro Distributor. Hydraulic Pressure Test Kit Use to take various pressure readings for diagnostic tests. Quick disconnect fittings provided attach directly to mating fittings on machine test ports without to...

Page 59 - 0 GPM Hydraulic Tester (Pressure and Flow)

Groundsmaster 360 Hydraulic System Page 4 -- 25 40 GPM Hydraulic Tester (Pressure and Flow) Use to test hydraulic circuits and components for flow and pressure capacities as recommended in the Testing section of this chapter. This tester includes the following: 1. LOAD VALVE: A simulated working loa...

Page 60 - High Flow Hydraulic Filter Kit

Groundsmaster 360 Hydraulic System Page 4 -- 26 High Flow Hydraulic Filter Kit The high flow hydraulic filter kit is designed with large flow (40 GPM/150 LPM) and high pressure (5000 PSI/345 bar) capabilities. This kit provides for bi--direc- tional filtration which prevents filtered debris from bei...

Page 61 - Troubleshooting; General Hydraulic System Problems; Problem

Groundsmaster 360 Hydraulic System Page 4 -- 27 Troubleshooting The chart that follows contains suggestions that can be used to assist in diagnosing hydraulic system perfor- mance issues. The suggestions are not all--inclusive. Also, consider that there may be more than one cause for a machine probl...

Page 62 - Traction Circuit Problems

Groundsmaster 360 Hydraulic System Page 4 -- 28 Traction Circuit Problems Problem Possible Causes Traction response is sluggish. Transmission bypass valve(s) is open or defective. Brake is dragging or binding. Hydraulic oil is very cold. Transmission check valve, relief valve and/or flushing valve i...

Page 64 - PTO Circuit Problems

Groundsmaster 360 Hydraulic System Page 4 -- 30 PTO Circuit Problems Problem Possible Causes Cutting deck blades will not turn. Cutting deck problem exists (see Chapter 7 -- Cutting Deck). An electrical problem exists that prevents PTO from engaging (see Chapter 5 -- Electrical System). The engine c...

Page 65 - Steering and Lift/Lower Circuit Problems

Groundsmaster 360 Hydraulic System Page 4 -- 31 Steering and Lift/Lower Circuit Problems Problem Possible Causes Gear pump is noisy (cavitation). Hydraulic tank oil level is low. Hydraulic oil is very cold. Suction line is restricted. Suction line has an air leak. Steering inoperative or sluggish. S...

Page 67 - Traction System Operation Testing

Groundsmaster 360 Hydraulic System Page 4 -- 33 2. If a PTO circuit problem exists, consider performing the PTO Pressure Valve Test. 3. If a lift/lower circuit problem exists, consider perform- ing one or more of the following tests: Implement Relief Pressure, Gear Pump Flow and/or Lift Cylinder Int...

Page 68 - Charge Relief Valve Pressure Test (Using Pressure Gauge); MACHINE SHOWN

Groundsmaster 360 Hydraulic System Page 4 -- 34 Charge Relief Valve Pressure Test (Using Pressure Gauge) Figure 26 BYP ASS VA LV E 4000 P S I(276 bar) 4000 P S I(276 bar) F LUS HI NG VA LV E F LUS HI NG VA LV E FOR W AR D FOR W AR D R H W H EEL MO TO R LH W H EEL MO TO R 17.1 17.1 BYP ASS VA LV E 13...

Page 70 - Traction Relief Valve Pressure Test (Using Pressure Gauge); Port C; WD Machine

Groundsmaster 360 Hydraulic System Page 4 -- 36 Traction Relief Valve Pressure Test (Using Pressure Gauge) Figure 28 RIGHT SIDE FORWARD TRACTION RELIEF VALVE TESTING SHOWN BYP ASS VA LV E 4000 P S I( 276 bar) 4000 P S I( 276 bar) F LUS HI NG VA LV E F LUS HI NG VA LV E FOR W AR D FOR W AR D R H W H ...

Page 82 - PTO Pressure Valve Test (Using Pressure Gauge)

Groundsmaster 360 Hydraulic System Page 4 -- 48 PTO Pressure Valve Test (Using Pressure Gauge) Figure 34 MACHINE SHOWN SCHEMATIC FOR 2WD HYDRAULIC BYP ASS VA LV E 4000 P S I( 276 bar) 4000 P S I( 276 bar) F LUS HI NG VA LV E F LUS HI NG VA LV E FOR W AR D FOR W AR D R H W H EEL MO TO R LH W H EEL MO...

Page 84 - Implement Relief Pressure Test (Using Pressure Gauge)

Groundsmaster 360 Hydraulic System Page 4 -- 50 Implement Relief Pressure Test (Using Pressure Gauge) Figure 36 0.41 CID 1800 PSI 5.4 G PM STEERING CONTROL L P 6.1 C ID DECK LIFT VA LV E T R A B MANIFOLD 4 0.052 1 2 3 E REAR FRONT RELIEF IMPLEMENT G EAR PUMP SCREEN SUCTION TRANSMISSIO N OIL COOLE R ...

Page 88 - Lift Cylinder Internal Leakage Test; CHECK; RETRACTING

Groundsmaster 360 Hydraulic System Page 4 -- 54 Lift Cylinder Internal Leakage Test Figure 41 0.41 CID 1800 PSI 5.4 G PM STEERING CONTROL L P 6.1 C ID DECK LIFT VA LV E T R A B MANIFOLD 4 0.052 1 2 3 E REAR FRONT RELIEF IMPLEMENT G EAR PUMP SCREEN SUCTION TRANSMISSIO N OIL COOLE R CHECK FOR CYLINDER...

Page 90 - Check Hydraulic Lines and Hoses

Groundsmaster 360 Hydraulic System Page 4 -- 56 Service and Repairs General Precautions for Removing and Installing Hydraulic System Components Before Repair or Replacement of Components 1. Before removing any parts from the hydraulic sys- tem, park machine on a level surface, engage parking brake, ...

Page 91 - Flush Hydraulic System

Groundsmaster 360 Hydraulic System Page 4 -- 57 Flush Hydraulic System IMPORTANT: Flush the hydraulic system any time there is a severe component failure or if the system is contaminated (oil appears milky, black or con- tains metal particles). IMPORTANT: If a component failure occurred in the tract...

Page 92 - WD Machines

Groundsmaster 360 Hydraulic System Page 4 -- 58 Filtering Closed--Loop Traction Circuit Filtering of a closed--loop hydraulic system after a major component failure (e.g. transmission piston pump or wheel motor) is a requirement to prevent debris from transmitting throughout the system. If a closed-...

Page 94 - Charge Hydraulic System

Groundsmaster 360 Hydraulic System Page 4 -- 60 Charge Hydraulic System NOTE: When initially starting the hydraulic system with new or rebuilt components such as wheel motors, gear pump or lift cylinder, it is important that the hydraulic sys- tem be charged properly. Air must be purged from the sys...

Page 96 - Hydraulic Tank

Groundsmaster 360 Hydraulic System Page 4 -- 62 Hydraulic Tank 1. Hydraulic tank 2. O--ring 3. Suction strainer 4. Hose clamp 5. Suction hose 6. Flange head screw (4 used) 7. Plug 8. O--ring 9. Barbed fitting 10. O--ring 11. 90 o hydraulic fitting 12. O--ring 13. Tank cap 14. Barbed fitting 15. Hose...

Page 98 - Rear Wheel Motors; Before disconnecting or performing any work on; stop engine, engage parking brake and remove key

Groundsmaster 360 Hydraulic System Page 4 -- 64 Rear Wheel Motors Figure 47 1. Rear wheel assembly (LH shown) 2. Hydraulic tube 3. Brake assembly (LH shown) 4. Hydraulic tube 5. Brake cable 6. Cap screw (2 per bracket) 7. Clevis pin 8. Brake cable bracket (LH shown) 9. Cap screw (2 per bracket) 10. ...

Page 102 - Wheel Motor Service; The wheel motors used on the Groundsmaster

Groundsmaster 360 Hydraulic System Page 4 -- 68 Wheel Motor Service 1. Cap screw (7 used) 2. End cover 3. Body seal (5 used) 4. Commutator ring 5. Commutator 6. Commutator ring 7. Manifold 8. Stator 9. Vane (7 used) 10. Rotor 11. Wear plate 12. Drive link 13. Thrust bearing 14. Coupling shaft 15. Sh...

Page 104 - Traction Linkage Assembly

Groundsmaster 360 Hydraulic System Page 4 -- 70 Traction Linkage Assembly 1. Speed control shaft 2. Flange bearing (2 used) 3. Rear axle 4. ASC control arm 5. Neutral sensor 6. Damper 7. Transmission assembly 8. Traction rod assembly 9. Control arm (2 used) 10. ASC lever 11. LH steering arm 12. ASC ...

Page 108 - Transmission

Groundsmaster 360 Hydraulic System Page 4 -- 74 Transmission 1. Transmission assembly 2. Dowel pin (2 used) 3. Cap screw (50 mm long) (6 used) 4. Cap screw (35 mm long) 5. Lock washer (7 used) 6. Bracket 7. Engine 8. Flywheel housing 9. Cap screw (2 used) 10. Cap screw (4 used) 11. Shield 12. Lock n...

Page 112 - Transmission Service

Groundsmaster 360 Hydraulic System Page 4 -- 78 Transmission Service Figure 63 10 12 1314 11 8 9 7 6 2 1 3 5 4 15 16 17 18 19 20 21 22 25 26 23 24 27 28 29 37 38 32 33 35 36 30 31 39 34 45 77 46 42 47 43 48 44 49 30 26 39 38 43 26 44 51 56 52 57 53 58 54 59 55 50 41 40 57 60 65 61 66 62 67 63 68 64 ...

Page 115 - (95 mm) flange head screws that secure pump body to

Groundsmaster 360 Hydraulic System Page 4 -- 81 12.Remove three (3) shorter (45 mm) and two (2) longer (95 mm) flange head screws that secure pump body to center case. Remove pump body from center case. 1. Pump body 2. Center case Figure 69 2 1 13.Remove two (2) pins that locate pump body. Remove an...

Page 120 - Remove PTO shaft assembly from transmission; Remove final friction plate from transmission pump

Groundsmaster 360 Hydraulic System Page 4 -- 86 37.Remove PTO shaft assembly from transmission pump housing. 1. PTO shaft assembly 2. Pump housing Figure 82 1 2 38.Remove final friction plate from transmission pump housing. NOTE: This friction plate may have been removed with PTO shaft assembly. 1. ...

Page 123 - Carefully remove swash plates from transmission

Groundsmaster 360 Hydraulic System Page 4 -- 89 47.Carefully remove swash plates from transmission pump housing. Remove washer from each swash plate. 48.Thoroughly clean and inspect all transmission com- ponents. 1. Swash plate (2 used) 2. Washer 3. Pump housing Figure 90 1 2 3 Hydraulic System

Page 134 - CrossTrax

Groundsmaster 360 Hydraulic System Page 4 -- 100 CrossTrax TM AWD Control Manifold (4WD Machines) 1. Cap screw (2 used) 2. Flange nut (2 used) 3. 90 o hydraulic fitting 4. Mount (2 used) 5. Washer (4 used) 6. O--ring 7. O--ring 8. Washer (2 used) 9. 45 o hydraulic fitting (2 used) 10. Mount plate 11...

Page 136 - AWD Control Manifold Service (4WD Machines); The ports on the CrossTrax AWD control man-

Groundsmaster 360 Hydraulic System Page 4 -- 102 CrossTrax TM AWD Control Manifold Service (4WD Machines) 1. Pilot directional valve (PD1 & PD2) 2. Orifice (0.040) (OR3 and OR4) 3. Orifice (0.090) (OR1 and OR2) 4. Hex plug 5. Check valve (CV1 and CV2) 6. Relief valve (CRV) 7. AWD control manifol...

Page 137 - For cartridge valve service procedures, see Control

Groundsmaster 360 Hydraulic System Page 4 -- 103 Cartridge Valve Service CAUTION Before opening hydraulic system, operate all hy- draulic controls to relieve system pressure and avoid injury from pressurized hydraulic oil. See Relieving Hydraulic System Pressure in the Gen- eral Information section ...

Page 138 - Control Manifold Cartridge Valve Service

Groundsmaster 360 Hydraulic System Page 4 -- 104 Control Manifold Cartridge Valve Service CAUTION Before opening hydraulic system, operate all hy- draulic controls to relieve system pressure and avoid injury from pressurized hydraulic oil. See Relieving Hydraulic System Pressure in the Gen- eral Inf...

Page 140 - Gear Pump

Groundsmaster 360 Hydraulic System Page 4 -- 106 Gear Pump 1. Transmission assembly 2. Coupler 3. O--ring 4. O--ring 5. Hydraulic fitting 6. O--ring 7. Hydraulic hose (output) 8. Cap screw (2 used) 9. Lock washer (2 used) 10. O--ring 11. Hydraulic tee fitting 12. Hose clamp 13. Hydraulic hose 14. Hy...

Page 142 - Gear Pump Service; IMPORTANT: When clamping the pump in a vise,

Groundsmaster 360 Hydraulic System Page 4 -- 108 Gear Pump Service 1. Shaft seal 2. Front back--up seal 3. Front pressure seal 4. Drive gear 5. Rear pressure ring 6. Rear back--up seal 7. O--ring 8. Implement relief valve 9. Socket head screw (4 used) 10. Lock washer (4 used) 11. Back plate 12. Body...

Page 146 - Steering Control Valve

Groundsmaster 360 Hydraulic System Page 4 -- 112 Steering Control Valve 1. Steering wheel 2. Lock nut 3. Flat washer 4. Alignment bushing 5. Steering column assembly 6. Steering control valve 7. Steering plate 8. Carriage screw (4 used) 9. Mount (4 used) 10. Washer (4 used) 11. Flange nut (4 used) 1...

Page 148 - Steering Control Valve Service

Groundsmaster 360 Hydraulic System Page 4 -- 114 Steering Control Valve Service 1. Steering valve housing 2. Dust seal 3. O--ring 4. Spool 5. Spring retaining ring 6. Pin 7. Sleeve 8. Centering springs/spacers 9. Cap screw (7 used) 10. End cap 11. O--ring 12. Seal ring 13. O--ring 14. Geroter 15. O-...

Page 150 - Steering Cylinder

Groundsmaster 360 Hydraulic System Page 4 -- 116 Steering Cylinder 1. Front axle assembly 2. Steering cylinder spacer 3. Hydraulic hose 4. O--ring 5. Hydraulic fitting (2 used) 6. O--ring 7. Hydraulic hose 8. Retaining ring 9. Grease fitting 10. Ball joint 11. Jam nut 12. Cylinder rod end 13. Steeri...

Page 154 - Steering Cylinder Service; IMPORTANT: Prevent damage when clamping the

Groundsmaster 360 Hydraulic System Page 4 -- 120 Steering Cylinder Service 1. Collar (2 used) 2. Front head 3. Barrel 4. Front rod 5. Piston assembly 6. Rear rod 7. Rear head 8. Dust seal 9. Head seal 10. Back--up ring 11. O--ring 12. O--ring 13. Piston seal 14. Wear ring 15. Roll pin Figure 135 2 3...

Page 158 - Steering Control Manifold Service (4WD Machines); The ports on the steering control manifold are

Groundsmaster 360 Hydraulic System Page 4 -- 124 Steering Control Manifold Service (4WD Machines) 1. Steering control manifold 2. Solenoid valve 3. Solenoid coil 4. Nut Figure 137 2 3 1 4 25 ft--lb (34 N--m) 60 in--lb (6.7 N--m) NOTE: The ports on the steering control manifold are marked for easy id...

Page 160 - Deck Lift Manifold

Groundsmaster 360 Hydraulic System Page 4 -- 126 Deck Lift Manifold 1. Steering control manifold 2. Flat washer (2 used) 3. Cap screw (2 used) 4. AWD control manifold 5. O--ring 6. 90 o hydraulic fitting 7. O--ring 8. O--ring 9. Straight hydraulic fitting 10. Deck lift manifold 11. Flange nut (2 use...

Page 162 - Deck Lift Manifold Service; The ports on the deck lift manifold are marked

Groundsmaster 360 Hydraulic System Page 4 -- 128 Deck Lift Manifold Service 1. Deck lift manifold 2. Zero leak plug 3. Solenoid valve S1 (port B) 4. Solenoid valve S2 (port A) 5. Solenoid coil 6. Coil spacer 7. Nut 8. Nut Figure 139 2 3 6 8 1 5 7 4 5 20 ft--lb (27 N--m) 60 in--lb (6.7 N--m) 25 ft--l...

Page 164 - Lift Cylinder

Groundsmaster 360 Hydraulic System Page 4 -- 130 Lift Cylinder Figure 140 1. Lift cylinder 2. Pivot pin 3. Grease fitting 4. Shoulder bolt 5. Lift shaft assembly 6. Cylinder shaft 7. Washer (2 used) 8. Retaining ring (2 used) 1 7 5 4 2 8 6 3 FRONT RIGHT

Page 166 - Lift Cylinder Service

Groundsmaster 360 Hydraulic System Page 4 -- 132 Lift Cylinder Service 1. Grease fitting 2. Barrel 3. Nut 4. O--ring 5. Head 6. Collar 7. Shaft 8. Dust seal 9. Rod seal 10. Back--up ring 11. O--ring 12. Piston 13. Piston seal Figure 142 10 12 13 11 8 9 7 6 2 1 3 5 4 10 12 13 11 8 9 7 6 2 1 3 5 4

Page 170 - UP

Groundsmaster 360 Hydraulic System Page 4 -- 136 Quick Attach System (QAS) Control Manifold Service (Optional Kit for 4WD Machines) 1. QAS angle control manifold 2. Orifice (0.080) (port C3) 3. Check valve (ports CV1 and CV2) 4. Plug 5. 90 o hydraulic fitting (2 used) 6. Relief valve (ports RV1 and ...

Page 172 - Oil Cooler

Groundsmaster 360 Hydraulic System Page 4 -- 138 Oil Cooler Figure 147 1. Radiator support 2. Fan shroud 3. Radiator/oil cooler assembly 4. Bulb seal (2 used) 5. Isolator mount (3 used) 6. Bulb seal (2 used) 7. Upper radiator hose 8. Lower radiator hose 9. Hose clamp (4 used) 10. Flange head screw (...

Page 175 - Chapter 5; Electrical System; Electrical System

Groundsmaster 360 Page 5 -- 1 Electrical System Chapter 5 Electrical System Table of Contents GENERAL INFORMATION 2 . . . . . . . . . . . . . . . . . . . . . Operator’s Manual 2 . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Drawings 2 . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 178 - Multimeter

Groundsmaster 360 Page 5 -- 4 Electrical System Special Tools Order special tools from your Toro Distributor. Some tools may also be available from a local tool supplier. Multimeter The multimeter can test electrical components and cir- cuits for current, resistance or voltage. Obtain this tool loca...

Page 179 - Battery Terminal Protector

Groundsmaster 360 Page 5 -- 5 Electrical System Skin--Over Grease Special non--conductive grease which forms a light pro- tective skin to help waterproof electrical switches and contacts. Toro Part Number: TOR50547 Figure 4 Battery Terminal Protector Battery Terminal Protector is an aerosol spray th...

Page 180 - Remove all jewelry, especially rings and

Groundsmaster 360 Page 5 -- 6 Electrical System Troubleshooting CAUTION Remove all jewelry, especially rings and watches, before doing any electrical trouble- shooting or testing. Disconnect the battery cables unless the test requires battery voltage. For effective troubleshooting and repairs, there...

Page 188 - TEC Controller Logic Chart (Machines with 4WD); Start

Groundsmaster 360 Page 5 -- 14 Electrical System TEC Controller Logic Chart (Machines with 4WD) Each line of the following chart identifies the necessary component position (INPUTS) in order for the TEC con- troller to energize the appropriate OUTPUTS for ma- chine operation. Example: To start the e...

Page 189 - Starting Problems

Groundsmaster 360 Page 5 -- 15 Electrical System Starting Problems Problem Possible Causes Nothing happens when start attempt is made. NOTE: On 4WD machines, if excessive engine coolant temperature causes the engine to stop, the engine can be restarted for ten (10) seconds to allow the machine to be...

Page 191 - General Run and Transport Problems

Groundsmaster 360 Page 5 -- 17 Electrical System General Run and Transport Problems Problem Possible Causes Engine stops during operation (operator sitting on seat). Operator not in center of seat (seat switch is not depressed). Fuel tank is empty. Machine is being operated on a slope with a low fue...

Page 192 - Cutting Deck Operating Problems

Groundsmaster 360 Page 5 -- 18 Electrical System Cutting Deck Operating Problems Problem Possible Causes With a running engine, the cutting deck will not run with the PTO switch in the ON (up) position. The operator seat is unoccupied. The seat switch or circuit wiring is faulty. Wiring to the trans...

Page 193 - Wheel Steer Operating Problems (4WD Machines)

Groundsmaster 360 Page 5 -- 19 Electrical System 4 Wheel Steer Operating Problems (4WD Machines) Problem Possible Causes Cannot change between 2 and 4 wheel steer. Wheels are not directed straight ahead when steering selector switch is pressed (switch light should be flashing). Upper fuse 1 for TEC ...

Page 194 - Electrical System Quick Checks; Voltage Measured; Charging System Test; At least 0.50 volt over initial battery voltage.; Glow Plug System Test

Groundsmaster 360 Page 5 -- 20 Electrical System Electrical System Quick Checks Battery Test (Open Circuit Test) Use a multimeter to measure the voltage between the battery terminals. Set multimeter to the DC volts setting. The battery should be at a temperature of 60 o to 100 o F (16 o to 38 o C). ...

Page 195 - Check Operation of Interlock Switches; Check the operation of the interlock switches

Groundsmaster 360 Page 5 -- 21 Electrical System Check Operation of Interlock Switches CAUTION Check the operation of the interlock switches daily for proper operation. Replace any malfunc- tioning switches before operating the machine. Groundsmaster 360 machines with 2WD are equipped with a Standar...

Page 196 - Traction Neutral Sensor

Groundsmaster 360 Page 5 -- 22 Electrical System Adjustments Traction Neutral Sensor The traction neutral sensor is a normally open proximity sensor that closes when the traction pedal is in the neu- tral position. The sensor mounts to a bracket on the trac- tion speed control shaft (Fig. 15). The s...

Page 197 - Parking Brake Sensor

Groundsmaster 360 Page 5 -- 23 Electrical System Parking Brake Sensor The parking brake sensor acts as an input for the TEC controller to determine when the parking brake is ap- plied (brake latch engaged). The brake sensor is a nor- mally open proximity sensor that is attached to the bottom of the ...

Page 199 - Ignition Switch

Groundsmaster 360 Page 5 -- 25 Electrical System Component Testing For accurate resistance and/or continuity checks, elec- trically disconnect the component being tested from the circuit (e.g. unplug the ignition switch connector before doing a continuity check on the switch). NOTE: For engine compo...

Page 200 - Indicator Lights

Groundsmaster 360 Page 5 -- 26 Electrical System Indicator Lights Charge Indicator Light The charge indicator light should come on when the igni- tion switch is in the RUN position with the engine not run- ning. Also, it should illuminate with an improperly operating charging circuit while the engin...

Page 201 - Hour Meter

Groundsmaster 360 Page 5 -- 27 Electrical System Hour Meter 1. Park machine on a level surface, lower cutting deck, engage parking brake and stop engine. 2. Remove control panel to gain access to hour meter (see Control Console Disassembly in the Service and Repairs section of Chapter 6 -- Chassis)....

Page 204 - Operator Cab Fuses (4WD Machines with Operator Cab); Fuse Testing

Groundsmaster 360 Page 5 -- 30 Electrical System Operator Cab Fuses (4WD Machines with Operator Cab) The operator cab fuse blocks are located in the cab headliner (Fig. 30). In addition to the cab fuses in the fuse blocks, a 50 amp maxi--fuse is included in the operator cab wire harness. This fuse p...

Page 205 - PTO Switch

Groundsmaster 360 Page 5 -- 31 Electrical System PTO Switch The PTO switch is located on the control panel (Fig. 32). The PTO switch is pulled up to engage the PTO (cutting deck). On 2WD machines, the Standard Control Module (SCM) monitors the operation of the PTO switch. If the ignition switch is i...

Page 206 - Deck Lift Switch

Groundsmaster 360 Page 5 -- 32 Electrical System Deck Lift Switch The deck lift switch is used to raise or lower the cutting deck. The deck lift switch is located on the control panel (Fig. 35). The engine must be running to allow the cutting deck to be raised or lowered. When the front of the lift ...

Page 208 - Air Conditioning Switch (4WD Machines with Operator Cab)

Groundsmaster 360 Page 5 -- 34 Electrical System Air Conditioning Switch (4WD Machines with Operator Cab) The air conditioning switch is used to turn the air condi- tioning on and off. When the front of the switch is de- pressed, air conditioning will be on. When the rear of the switch is depressed,...

Page 209 - Windshield Washer/Wiper Switch (4WD Machines with Operator Cab)

Groundsmaster 360 Page 5 -- 35 Electrical System Windshield Washer/Wiper Switch (4WD Machines with Operator Cab) The windshield washer/wiper switch is used to control the windshield washer and wiper. When the front of the switch is depressed, both the wiper and the washer will be off. When the switc...

Page 211 - Seat Switch

Groundsmaster 360 Page 5 -- 37 Electrical System Seat Switch The seat switch is normally open and closes when the operator is on the seat. If the traction system or PTO switch is engaged when the operator raises out of the seat, the engine will stop. The seat switch and its electri- cal connector (F...

Page 215 - Standard Control Module Logic Chart (2WD Machines)

Groundsmaster 360 Page 5 -- 41 Electrical System Standard Control Module Logic Chart (2WD Machines) Each line of the following chart identifies the necessary component position (INPUTS) in order for the Standard Control Module (SCM) to energize the appropriate OUTPUTS for machine operation. Example:...

Page 217 - Fusible Links; Testing

Groundsmaster 360 Page 5 -- 43 Electrical System Fusible Links The Groundsmaster 360 uses four (4) fusible links for circuit protection. Two (2) of these fusible links are in- cluded in a three (3) wire harness that connects the starter B+ terminal to the wire harness (Fig. 55 and 56). An additional...

Page 218 - PTO Solenoid Valve Coil

Groundsmaster 360 Page 5 -- 44 Electrical System PTO Solenoid Valve Coil The Groundsmaster 360 transmission includes a sole- noid valve coil that is used to engage the PTO drive (Fig. 58). When the solenoid valve coil is energized, hydraulic flow is directed to operate the PTO system. On 2WD machine...

Page 219 - Hydraulic Solenoid Valve Coils

Groundsmaster 360 Page 5 -- 45 Electrical System Hydraulic Solenoid Valve Coils The Groundsmaster 360 hydraulic control manifolds use several hydraulic solenoid valve coils for system control. The deck lift manifold includes two (2) solenoid valves and the steering control manifold on 4WD ma- chines...

Page 222 - High Temperature Warning Switch (Machines without Operator Cab)

Groundsmaster 360 Page 5 -- 48 Electrical System High Temperature Warning Switch (Machines without Operator Cab) The high temperature warning switch is attached to the water pump housing on the engine (Fig. 64). This switch is normally open and closes when engine coolant tem- perature reaches approx...

Page 223 - High Temperature Shutdown Switch (Machines without Operator Cab)

Groundsmaster 360 Page 5 -- 49 Electrical System High Temperature Shutdown Switch (Machines without Operator Cab) The high temperature shutdown switch is located on the water pump housing (Fig. 66). The high temperature shutdown switch is normally open and closes when en- gine coolant temperature re...

Page 224 - Dual Temperature Switch (Machines with Operator Cab)

Groundsmaster 360 Page 5 -- 50 Electrical System Dual Temperature Switch (Machines with Operator Cab) On Groundsmaster 360 machines equipped with an op- erator cab, the dual temperature switch includes two (2) normally open circuits used to monitor engine coolant temperature. These switch circuits a...

Page 225 - Oil Pressure Switch; should

Groundsmaster 360 Page 5 -- 51 Electrical System Oil Pressure Switch The engine oil pressure switch is located on the engine near the oil filter (Fig.70). The oil pressure switch is a normally closed switch that opens with pressure. The oil pressure switch should open at approximately 8 PSI (0.56 kg...

Page 226 - Fuel Pump

Groundsmaster 360 Page 5 -- 52 Electrical System Fuel Pump The fuel pump is attached to the frame near the fuel filter (Fig. 71). Electrical current is available for the fuel pump when the ignition switch is in either the RUN or START position. On 2WD machines, the Standard Control Module run output...

Page 227 - Fuel Stop Solenoid; In Place Testing

Groundsmaster 360 Page 5 -- 53 Electrical System Fuel Stop Solenoid The fuel stop solenoid used on the Groundsmaster 360 must be energized for the diesel engine to run. The sole- noid is mounted to the injection pump on the engine (Fig. 72). The fuel stop solenoid includes two (2) coils for opera- t...

Page 229 - Removal

Groundsmaster 360 Page 5 -- 55 Electrical System Service and Repairs NOTE: For engine electrical component repair informa- tion, see the Kubota Workshop Manual, Diesel Engine, 05--E3B Series that is included after Chapter 3 -- Kubota Diesel Engine. PTO Solenoid Valve Coil The PTO solenoid valve coil...

Page 230 - Hydraulic Manifold Solenoid Valve Coils

Groundsmaster 360 Page 5 -- 56 Electrical System Hydraulic Manifold Solenoid Valve Coils A hydraulic solenoid valve coil on the deck lift manifold (Fig. 78) or steering control manifold (machines with 4WD) (Fig. 79) can be replaced without opening the hy- draulic system. Removal 1. Park machine on a...

Page 232 - Battery Service

Groundsmaster 360 Page 5 -- 58 Electrical System Battery Service The battery is the heart of the electrical system. With regular and proper service, battery life can be extended. Additionally, battery and electrical component failure can be prevented. CAUTION When working with batteries, use extreme...

Page 235 - Chapter 6; Chassis; Chassis

Groundsmaster 360 Page 6 -- 1 Chassis Chapter 6 Chassis Table of Contents SPECIFICATIONS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL INFORMATION 3 . . . . . . . . . . . . . . . . . . . . . Operator’s Manual 3 . . . . . . . . . . . . . . . . . . . . . . . . . . SPECIAL TOOLS 4...

Page 237 - The Operator’s Manual provides information regarding

Groundsmaster 360 Page 6 -- 3 Chassis General Information Operator’s Manual The Operator’s Manual provides information regarding the operation, general maintenance procedures and maintenance intervals for your Groundsmaster ma- chine. Refer to that publication for additional information when servici...

Page 238 - Wheel Hub Puller

Groundsmaster 360 Page 6 -- 4 Chassis Special Tools Order special tools from your Toro Distributor. Wheel Hub Puller The wheel hub puller allows safe removal of the wheel hub from the wheel motor shaft. Toro Part Number: TOR6004 Figure 1 Steering Alignment Tools The steering alignment tools are used...

Page 239 - Brake Adjustment; After servicing the brakes, always check the

Groundsmaster 360 Page 6 -- 5 Chassis Adjustments Brake Adjustment 1. Park machine on a level surface, lower cutting deck, stop engine, engage parking brake and remove key from the ignition switch. NOTE: Adjustments to brake cables can be performed at two (2) places on the machine: under the footres...

Page 240 - Wheel Alignment

Groundsmaster 360 Page 6 -- 6 Chassis Wheel Alignment 1. Park machine on a level surface with the wheels di- rected straight ahead. Lower cutting deck, stop engine, engage parking brake and remove key from the ignition switch. 2. Make sure that all tire pressures (front and rear) are properly adjust...

Page 242 - Wheels

Groundsmaster 360 Page 6 -- 8 Chassis Service and Repairs Wheels 1. Front wheel 2. Rear wheel 3. Lug nuts (5 used per wheel) 4. Front wheel spacer Figure 11 FRONT RIGHT 2 3 1 4 3 75 to 85 ft--lb (102 to 115 N--m)

Page 243 - Before raising the machine, review and follow

Groundsmaster 360 Page 6 -- 9 Chassis Removal (Fig. 11) 1. Park machine on a level surface, lower cutting deck, stop engine, engage parking brake and remove key from the ignition switch. 2. Chock wheels to prevent machine from shifting. 3. Loosen wheel lug nuts. CAUTION Before raising the machine, r...

Page 244 - Brake Service

Groundsmaster 360 Page 6 -- 10 Chassis Brake Service 1. Rear tire (LH shown) 2. Brake support 3. Brake assembly (LH shown) 4. Brake drum 5. Brake cable (2 used) 6. Lock washer (4 used per side) 7. Clevis pin 8. Lug nut (5 used per wheel) 9. Cap screw (4 used per side) 10. Return spring bracket 11. B...

Page 248 - Brake Cables

Groundsmaster 360 Page 6 -- 14 Chassis Brake Cables 1. Rear tire (LH shown) 2. Operator platform bracket 3. Brake assembly (LH shown) 4. Cable yoke 5. Brake cable (2 used) 6. Cap screw (2 used per bracket) 7. Clevis pin 8. Brake bracket (LH shown) 9. Cap screw (2 used per bracket) 10. Return spring ...

Page 252 - Rear Steering Fork

Groundsmaster 360 Page 6 -- 18 Chassis Rear Steering Fork 1. Cap screw (2 used per bulkhead) 2. Brake support 3. Bulkhead nut (2 used per bulkhead) 4. Wheel motor 5. Bulkhead bracket 6. Cap screw (4 used per motor) 7. Thrust washer (0.250” thick) 8. Rear steering fork assembly 9. Cap screw (2 used p...

Page 253 - Support steering fork assembly when removing

Groundsmaster 360 Page 6 -- 19 Chassis Removal (Fig. 19) 1. Park machine on a level surface, lower cutting deck, stop engine and remove key from the ignition switch. 2. Chock wheels to prevent machine from shifting. 3. Loosen, but do not remove, wheel lug nuts and wheel motor shaft lock nut (item 23...

Page 256 - Front Steering Fork

Groundsmaster 360 Page 6 -- 22 Chassis Front Steering Fork 1. Front axle 2. Square key 3. Washer head screw 4. Wheel motor 5. Washer (3 used) 6. Flange nut 7. Thrust washer (0.250” thick) 8. Steering fork assembly 9. Cap screw 10. Lock nut 11. Thrust washer (0.062” thick) 12. Wheel hub 13. Hydraulic...

Page 260 - Front Steering Assembly

Groundsmaster 360 Page 6 -- 26 Chassis Front Steering Assembly 1. Front axle 2. Pivot shaft 3. Slotted roll pin 4. Cylinder spacer 5. Thrust washer (3 used) 6. Lock nut 7. Axle support 8. Flange head screw (6 used) 9. Lock nut (6 used) 10. Grease fitting (2 used) 11. Slotted hex nut (2 used) 12. Ste...

Page 264 - Rear Steering Assembly

Groundsmaster 360 Page 6 -- 30 Chassis Rear Steering Assembly 1. Grease fitting (2 used) 2. Slotted hex nut (2 used) 3. Steering cylinder 4. Straight hydraulic fitting (2 used) 5. Retaining ring (3 used) 6. Jam nut 7. Rod end 8. Ball joint (3 used) 9. Slotted hex nut (3 used) 10. Thrust washer (2 us...

Page 267 - Steering Assembly Bushing Service

Groundsmaster 360 Page 6 -- 33 Chassis Steering Assembly Bushing Service Bushings in the front axle (Fig. 34) or rear axle (Fig. 35) assembly can be replaced using the following proce- dure. NOTE: Bushings in steering arms (item 6 in Fig. 34 and item 5 in Fig. 35) may require reaming after installat...

Page 268 - Frame Assembly

Groundsmaster 360 Page 6 -- 34 Chassis Frame Assembly 1. Front frame 2. Rear axle 3. Rear frame 4. Flange head screw (4 used) 5. Cap screw 6. Cap screw 7. Flange head screw (3 used) 8. Flange nut (9 used) 9. Seat channel 10. Flange head screw (2 used) 11. Carriage screw (2 used) Figure 36 67 to 83 f...

Page 270 - Steering Column

Groundsmaster 360 Page 6 -- 36 Chassis Steering Column Figure 37 FRONT RIGHT 20 to 26 ft--lb (28 to 35 N--m) Antiseize Lubricant 1. Steering wheel 2. Lock nut 3. Flat washer 4. Alignment bushing 5. Steering column assembly 6. Steering control valve 7. Steering plate 8. Carriage screw (4 used) 9. Mou...

Page 272 - PTO Drive Shaft

Groundsmaster 360 Page 6 -- 38 Chassis PTO Drive Shaft 1. Transmission assembly 2. Cap screw (4 used) 3. Roll pin (2 used) 4. Lock nut (4 used) 5. PTO drive shaft 6. Cutting deck gearbox 7. Seal shield 8. Cap screw (2 used) Figure 39 FRONT RIGHT 2 3 4 5 1 6 2 3 4 175 to 225 in--lb (20 to 25 N--m) 17...

Page 274 - PTO Drive Shaft Cross and Bearing Service

Groundsmaster 360 Page 6 -- 40 Chassis PTO Drive Shaft Cross and Bearing Service 1. Remove PTO drive shaft from vehicle (see PTO Drive Shaft Removal in this section). IMPORTANT: When placing yoke in vise, clamp lightly on the solid part of the yoke to prevent yoke damage. Also, the use of a vise wit...

Page 276 - Cutting Deck Lift Assembly

Groundsmaster 360 Page 6 -- 42 Chassis Cutting Deck Lift Assembly 1. LH lift arm 2. Retainer pin 3. HOC chain (4 used) 4. Flange head screw 5. Spacer 6. Flange bushing 7. Grease fitting 8. Lock nut 9. Cap screw 10. Pivot pin 11. Shoulder bolt 12. Flange nut (2 used per chain) 13. Cap screw (1 used p...

Page 278 - Control Console

Groundsmaster 360 Page 6 -- 44 Chassis Control Console 1. Control panel 2. Ignition switch 3. Washer head screw 4. Flat washer (4 used) 5. Hydraulic tank cover 6. Flange head screw (3 used) 7. Tinnerman nut (3 used) 8. Lock nut (2 used) 9. Throttle control lever 10. Knob 11. Cap 12. Screw (2 used) 1...

Page 280 - Storage Compartment (Machines without Operator Cab)

Groundsmaster 360 Page 6 -- 46 Chassis Storage Compartment (Machines without Operator Cab) 1. Storage compartment 2. Cover 3. Lower panel 4. Hinge (2 used) 5. Magnetic catch 6. Flange nut (6 used) 7. Flange head screw (4 used) 8. Support 9. Flange head screw (2 used) 10. Carriage screw (2 used) Figu...

Page 282 - Operator Seat

Groundsmaster 360 Page 6 -- 48 Chassis Operator Seat 1. Operator seat (non--cab shown) 2. Seatbelt latch 3. Flat washer (2 used) 4. Flat washer (2 used) 5. Cap screw (2 used) 6. Seatbelt 7. Torsion spring 8. Clevis pin 9. Seat latch 10. Cotter pin 11. Carriage screw (2 used) 12. Flange nut (4 used) ...

Page 283 - If seat switch service is necessary, remove seat

Groundsmaster 360 Page 6 -- 49 Chassis Removal (Fig. 52) 1. Park machine on a level surface, lower cutting deck, stop engine, engage parking brake and remove key from the ignition switch. 2. Unlatch and raise operator seat. WARNING If seat switch service is necessary, remove seat from seat plate to ...

Page 284 - Operator Seat Service (Machines without Operator Cab)

Groundsmaster 360 Page 6 -- 50 Chassis Operator Seat Service (Machines without Operator Cab) 1. Bottom cushion 2. Back cushion 3. Armrest 4. RH armrest mount assembly 5. Back panel 6. LH armrest mount assembly 7. Seat frame assembly 8. Lumbar support knob 9. Label 10. Shock absorber assembly 11. Sus...

Page 286 - Operator Seat Service (Machines with Operator Cab)

Groundsmaster 360 Page 6 -- 52 Chassis Operator Seat Service (Machines with Operator Cab) 1. Back extension 2. Back cushion 3. Back panel 4. Screw 5. Handle 6. Knob 7. Flange nut 8. Spring 9. Bushing 10. Screw 11. Bracket 12. Nut 13. Rivet 14. RH cover 15. LH cover 16. Nut 17. Seat belt latch 18. Bo...

Page 288 - Hood

Groundsmaster 360 Page 6 -- 54 Chassis Hood 1. Hood 2. Hood mount 3. Bulb seal 4. Screen 5. Hood seal 6. Plug (29 used) 7. Flange nut (11 used) 8. Carriage screw (3 used) 9. Flange head screw (8 used) 10. Foam seal (2 used) 11. Latch (2 used) 12. Lock nut (2 used per latch) 13. Screw (2 used per lat...

Page 291 - Chapter 7; Cutting Deck; Cutting Deck

Groundsmaster 360 Page 7 -- 1 Cutting Deck Chapter 7 Cutting Deck Table of Contents GENERAL INFORMATION 2 . . . . . . . . . . . . . . . . . . . . . Cutting Deck Specifications 2 . . . . . . . . . . . . . . . . . . . Operator’s Manual 2 . . . . . . . . . . . . . . . . . . . . . . . . . . FACTORS THAT...

Page 292 - Cutting Deck Specifications

Groundsmaster 360 Page 7 -- 2 Cutting Deck General Information Cutting Deck Specifications Several cutting decks are available for the Grounds- master 360. Refer to the Operator’s Manual for specifi- cations and optional accessories for the cutting deck used on your Groundsmaster. Operator’s Manual ...

Page 293 - Factors That Can Affect Cutting Performance; Factor

Groundsmaster 360 Page 7 -- 3 Cutting Deck Factors That Can Affect Cutting Performance There are a number of factors that can contribute to un- satisfactory quality of cut, some of which may be turf conditions. Turf conditions such as excessive thatch, “sponginess” or attempting to cut off too much ...

Page 295 - Blade Stopping Time

Groundsmaster 360 Page 7 -- 5 Cutting Deck Service and Repairs WARNING Do not start the engine and engage the PTO switch when the PTO drive shaft is disconnected from the cutting deck. If the engine is started and the PTO shaft is allowed to rotate, serious per- sonal injury and machine damage could...

Page 296 - Cutting Deck Removal and Installation

Groundsmaster 360 Page 7 -- 6 Cutting Deck Cutting Deck Removal and Installation Deck Removal 1. Park machine on a level surface with the cutting deck in the fully raised position. Stop engine, engage park- ing brake and remove key from the ignition switch. NOTE: When the cutting deck is in the rais...

Page 297 - Be careful when connecting the pull links to the

Groundsmaster 360 Page 7 -- 7 Cutting Deck 6. Disconnect end yoke of PTO drive shaft from cutting deck gearbox shaft (see PTO Drive Shaft Removal in the Service and Repairs section of Chapter 6 -- Chas- sis). Position and support drive shaft end away from deck gearbox. 7. Remove four (4) ring pins a...

Page 298 - Idler Assembly; Figure 4

Groundsmaster 360 Page 7 -- 8 Cutting Deck Idler Assembly 1. Cutting deck 2. Flat washer 3. LH spindle assembly 4. Drive belt 5. Snap ring 6. Flange bushing 7. Torsion spring 8. Washer 9. Grease fitting 10. Drive belt 11. Idler pulley 12. Idler pulley 13. Center spindle assembly 14. RH spindle assem...

Page 300 - Blade Spindle

Groundsmaster 360 Page 7 -- 10 Cutting Deck Blade Spindle 1. RH spindle assembly 2. Drive belt 3. Idler pulley 4. Center spindle assembly 5. Idler pulley 6. Drive belt 7. LH spindle assembly 8. Cutting deck 9. Drive pulley Figure 6 FRONT RIGHT 2 7 34 5 1 9 6 8 Removal (Fig. 6) 1. Park machine on a l...

Page 302 - Blade Spindle Service

Groundsmaster 360 Page 7 -- 12 Cutting Deck Blade Spindle Service Disassembly (Fig. 10) 1. Remove lock nut from top of spindle shaft. 2. Remove special hardened washer and pulley from shaft. 3. Remove the spindle shaft from the spindle housing which may require the use of an arbor press. The spindle...

Page 304 - Gearbox

Groundsmaster 360 Page 7 -- 14 Cutting Deck Gearbox 1. Flange nut (3 used) 2. Washer (3 used) 3. LH gearbox bracket 4. Mount (3 used) 5. Carriage screw (3 used) 6. Gearbox 7. Grommet (5 used) 8. Taperlock bushing 9. RH gearbox bracket 10. Cap screw (4 used) 11. Lock washer (4 used) 12. Woodruff key ...

Page 306 - Cutting Deck Pull Links

Groundsmaster 360 Page 7 -- 16 Cutting Deck Cutting Deck Pull Links 1. LH lift arm 2. Retainer pin 3. Clevis pin 4. Flange head screw 5. Spacer 6. Flange bushing 7. Grease fitting 8. Lock nut 9. Cap screw 10. Pivot pin 11. Ring pin 12. Grease fitting 13. Spacer 14. Torsion spring 15. Pull link assem...

Page 307 - Be careful when removing the pull links from the

Groundsmaster 360 Page 7 -- 17 Cutting Deck Disassembly (Figs. 18 and 19) 1. Remove cutting deck from machine (see Cutting Deck Removal and Installation in this section). CAUTION Be careful when removing the pull links from the cutting deck. The pull link torsion springs may cause some rotation of p...

Page 309 - Chapter 8; Operator Cab; Operator

Groundsmaster 360 Operator Cab Page 8 -- 1 Chapter 8 Operator Cab Table of Contents GENERAL INFORMATION 2 . . . . . . . . . . . . . . . . . . . . . Operator’s Manual 2 . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Components and Schematic 2 . . . . . . . . . Air Conditioning System ...

Page 312 - Air Conditioning Compressor

Groundsmaster 360 Operator Cab Page 8 -- 4 Air Conditioning Compressor Figure 1 FRONT RIGHT 1. A/C compressor mount bracket 2. Flange nut (4 used) 3. Air conditioning compressor 4. Flange nut 5. Pulley 6. Cap screw (3 used) 7. Idler pulley 8. Carriage screw 9. Spacer 10. Cap screw (2 used) 11. Lock ...

Page 314 - Roof Assembly

Groundsmaster 360 Operator Cab Page 8 -- 6 Roof Assembly 1. Roof panel 2. Screw (2 used) 3. Flat washer (6 used) 4. Bushing (10 used) 5. Rear fastener (2 used) 6. Rear spacer (2 used) 7. Panel nut 8. Roof mount 9. Flange nut (2 used) 10. Flange nut (4 used) 11. Headliner 12. Front spacer (2 used) 13...

Page 316 - Air Conditioning Condenser Assembly; The air conditioning system is under high pres-

Groundsmaster 360 Operator Cab Page 8 -- 8 Air Conditioning Condenser Assembly 1. Condenser cover 2. Lock nut (4 used) 3. Condenser fan 4. Condenser coil assembly 5. Carriage screw (2 used) 6. Flat washer (8 used) 7. Roof 8. Bushing (4 used) 9. Mounting strap 10. Button head screw (4 used) 11. Hose ...

Page 318 - Heater/Evaporator Assembly

Groundsmaster 360 Operator Cab Page 8 -- 10 Heater/Evaporator Assembly 1. Heater/evaporator assembly 2. Top cover 3. Flange head screw (2 used) 4. Drier--receiver mount 5. Bottom cover 6. Hose clamp (2 used) 7. Panel nut (8 used) 8. Panel nut (4 used) 9. Drier--receiver assembly 10. Screw (8 used) 1...

Page 320 - Windshield Wiper; Figure 9

Groundsmaster 360 Operator Cab Page 8 -- 12 Windshield Wiper 1. Wiper motor 2. Gasket 3. Linkage bracket 4. Lock washer 5. Cap screw 6. Cap (2 used) 7. Washer 8. Nut 9. Flange nut (2 used) 10. Cover (2 used) 11. Wiper arm assembly 12. Wiper blade 13. Screw (2 used) Figure 9 2 3 6 8 9 10 11 13 1 5 7 ...

Page 322 - Storage Compartment

Groundsmaster 360 Operator Cab Page 8 -- 14 Storage Compartment 1. Cab platform 2. Storage compartment 3. Flange head screw (4 used) 4. Bulb seal 5. RH foam 6. LH foam 7. Foam 8. Foam 9. LH foam 10. RH foam 11. Foam 12. Tinnerman nut (4 used) Figure 10 2 4 3 11 9 10 8 7 1 5 12 FRONT RIGHT 6 Removal ...

Page 323 - Chapter 9; Foldout Drawings; Foldout Drawings

Groundsmaster 360 Foldout Drawings Page 9 -- 1 Chapter 9 Foldout Drawings Table of Contents HYDRAULIC SCHEMATICS Groundsmaster 360 with 2WD 3 . . . . . . . . . . . . . . . . Groundsmaster 360 with 4WD 4 . . . . . . . . . . . . . . . . Groundsmaster 360 with 4WD (With Optional Kits Installed) 5 . . ....

Page 325 - Hydraulic Schematic

Page 9 -- 3 BYPASS VALVE 4000 PSI (276 bar) 4000 PSI (276 bar) FLUSHING VALVE FLUSHING VALVE FORWARD FORWARD RH WHEEL MOTOR LH WHEEL MOTOR 17.1 17.1 BYPASS VALVE 14.5 GPM 14.5 GPM 0.060 3200 RPM HIGH 1300 RPM LOW 0.031 0.031 1.10 CID 1.10 CID 120 PSI 0.37 CID 78 PSI 0.031 313 PSI 0.41 CID 1800 PSI 5...

Page 328 - Electrical Schematic

Page 9 -- 6 Electrical Schematic Groundsmaster 360 with 2WD All relays and solenoids are shown as de-- energized.All ground wires are black. (OPTIONAL) (UPPER) (LOWER) (OPTIONAL) (OPTIONAL) (OPTIONAL) PTO SWITCH PTO CLUTCH A (FLOAT) B (LIFT)

Page 332 - Wire Harness Drawing

Page 9 -- 10 Wire Harness Drawing Groundsmaster 360 with 2WD

Page 333 - Wire Harness Diagram

Page 9 -- 11 Wire Harness Diagram Groundsmaster 360 with 2WD PI N K BL AC K BL U E BLACK RE D BL AC K BLACK WHITE TA N BR O W N BL AC K VI O LET BL AC K BLACK BLACK BLACK PINK VIOLET GRAY YELLOW RED YELLOW ORANGE BLACK ORANGE TANTAN ORANGE REDRED PI N K PI N K WH ITE WH ITE RE D WH ITE OR A N GE PI ...

Page 338 - Operator Cab Interconnect

Page 9 -- 16 Wire Harness Drawing Operator Cab Interconnect