Tiger T6000 - Manuals - manualsarea.com

Page 3 - FORWARD; Tiger Corporation

FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions,Assembly instructions, Operations, Maintenance and Parts. This manual will alsoassist you in the proper break-in, daily care, and troubleshoo...

Page 5 - TABLE OF CONTENTS; This symbol means; CAUTION – YOUR SAFETY IS AT RISK!; When you see this symbol, read and

TABLE OF CONTENTS SAFETY SECTION _____________________________________ 1 ASSEMBLY / MOUNTING SECTION ______________________ 2 OPERATION SECTION _________________________________ 3 MAINTENANCE SECTION ______________________________ 4 PARTS SECTION ______________________________________ 5 COMMON PARTS...

Page 7 - SAFETY

Page 8 - General Safety Instructions and Practices; The symbol and signal word are intended to warn the owner /; Practice all usual and customary safe working precautions and; YOU; can

Saber Safety Section 1-2 SAFETY Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATHOR VERY SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, COULD result inDEATH OR SERIOUS INJURY. Indicates an imminently hazardous situation that, if...

Page 9 - LEA EL

Saber Safety Section 1-3 SAFETY DANGER! Never operate the Tractor or Implement until you have read andcompletely understand this Manual, the Tractor Operator’s Manual,and each of the Safety Messages found in the Manual or on the Tractorand Implement. Learn how to stop the tractor engine suddenly in ...

Page 11 - Before transporting the Tractor and Implement, determine; Make

Saber Safety Section 1-5 SAFETY WARNING! Transport only at safe speeds. Serious accidents and injuriescan result from operating this equipment at unsafe speeds.Understand the Tractor and Implement and how it handles beforetransporting on streets and highways. Make sure the Tractorsteering and brakes...

Page 12 - OFF

Saber Safety Section 1-6 SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from theImplement while it is in motion or while tractor engine is running. Makesure the tractor engine is OFF before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for w...

Page 13 - NEVER use drugs or alcohol; NEVER

Saber Safety Section 1-7 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’salertness and coordination and therefore affect the operator’s ability tooperate the equipment safely. Before operating the T...

Page 16 - Never operate the

Saber Safety Section 1-10 SAFETY Relieve hydraulic pressure prior to doing any maintenance or repairwork on the Implement. Place the Mower Head on the ground orsecurely supported on blocks or stands, disengage the PTO, and turnoff the engine. Push and pull the control Levers or Joystick severaltimes...

Page 17 - Wash hands after handling!

Saber Safety Section 1-11 SAFETY WARNING! In addition to the design and configuration of this Implement, including Safety Signs and SafetyEquipment, hazard control and accident prevention are dependent upon the awareness,concern, prudence, and proper training of personnel involved in the operation, ...

Page 18 - HYDRAULIC TANK

Saber Safety Section 1-12 SAFETY 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB 00769737 MOWER DECK PART NO.LOCATION

Page 19 - MAIN BOOM, SECONDARY BOOM, MAIN FRAME

Saber Safety Section 1-13 SAFETY 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANK PART NO.LOCATION 00758194 MOWER DECK

Page 20 - MOWER DECK

Saber Safety Section 1-14 SAFETY 02967668 MOWER DECK 03200285 OUTSIDE OF CAB 02971123 HYDRAULIC TANK 22645 INSIDE OF CAB 22839 MOWER DECK PART NO.LOCATION

Page 21 - INSIDE OF CAB

Saber Safety Section 1-15 SAFETY 25387 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK, MAIN BOOM18.25” x 10” 31523HYDRAULIC TANK 22840 INSIDE OF CAB 24028 MOWER DECK PART NO.LOCATION

Page 30 - ITEM

Saber Safety Section 1-24 SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 1 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL, SHEET, MANUAL CANISTER 2 * DECAL 3 * DECAL 4 * DECAL 5 * AVAIL SPECIFIC PRODUCT MANUAL 6 33753 1 E M I SAFETY MANUAL 7 34296 1 FRONT ADHESIVE PAD 8 3...

Page 31 - Employer-Employee Operator Regulations; own actions; OSHA Regulations; guards on the equipment.; Child Labor Under 16 Years of Age; FEDERAL LAWS AND REGULATIONS

Saber Safety Section 1-25 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulationsconcerning employer and employee equipment operators. This section is not intended as a legalinterpretation of the law and should not be considered as such . Empl...

Page 34 - Follow the instructions in the tractor

T6000 Saber Assembly Section 2-2 ASSEMBLY CRANKSHAFT ADAPTER If necessary remove the four cap-screws from the crankshaft pulley. Then install the crankshaft adapter and spacer to the pulley with cap-screws and lock-washersas shown in the parts section. Before attempting to mount or service your Tige...

Page 35 - nuts noted in parts section.

T6000 Saber Assembly Section 2-3 ASSEMBLY JOYSTICK MOUNT STAND Place the front edge of the support bracket 2 ¾” back from the lower right front window. Rotate stand to be 2 ¼” from the right door frame as shown below. Besure that the location of the stand will allow clearance between the joystick an...

Page 36 - NOTE ONLY FOR ELECTRONIC VALVE: +12 VOLTS ELECTRICAL POWER; BEFORE WIRING; SOLENOID BRAKE VALVE

T6000 Saber Assembly Section 2-4 ASSEMBLY SWITCH BOX MOUNTING (JOYSTICK) Locate the 2 holes in the right front corner of the cab frame. These will be the mounting holes for the 2 mounting bolts of the switch box bracket. Mount the bracketusing the hardware supplied, as noted in the parts section. SW...

Page 37 - The ports used are directly under the valve mounting plate.; LOAD SENSE

T6000 Saber Assembly Section 2-5 ASSEMBLY LIFT VALVE MOUNT Install the valve mounting bracket to the inside of the right and left rear fender frame tube as shown below. Align the valve mounting plate with the drilled holes. Markthe center of one of the holes above and in line with the slotted holes ...

Page 38 - Remove the muffler from existing turbo tube.

T6000 Saber Assembly Section 2-6 ASSEMBLY 4 CYLINDER EXHAUST MOUNT NOTE: This should be done after mounting the main frame.1. Cut the tractor hood as shown in pic. # 1 to accomodate modified exhaust turbo tube. 2 Remove the muffler from existing turbo tube. 3. Remove existing turbo tube from tractor...

Page 39 - ASSEMBLY

T6000 Saber Assembly Section 2-7 ASSEMBLY Picture # 4 Picture # 5

Page 42 - beyond port on the tractor rear remotes.

T6000 Saber Assembly Section 2-10 ASSEMBLY NEW HOLLAND PRIORITY VALVE USED ON DELTA & VALUE UNITS (HUSCO) The Delta and Value units need a NH priority valve plug in the tractor rear remotes for the proper hydraulic flow. Torque the body fo the plug first to 94Nm and then thesmall end to 15Nm. Th...

Page 43 - tractor valve hookup.

T6000 Saber Assembly Section 2-11 ASSEMBLY DANFOSS PRIORITY VALVE USED ON DELTA & VALUE UNITS The DanFoss lift valve needs a priority valve and a NH priority valve plug in the tractor rear remotes for the proper hydraulic flow. Torque the body fo the plug first to94Nm and then the small end to 1...

Page 44 - NOTE: This should be done before mounting the main frame.; ONLY; used for polycarbonate.

T6000 Saber Assembly Section 2-12 ASSEMBLY POLY-CARBONATE SAFETY WINDOW NOTE: This should be done before mounting the main frame. 1. Disconnect gas shock at door. Remove the right side cab door from tractor cab by removing hinge pins. 2. Remove the existing hardware and discard factory glass door.3....

Page 45 - CAUTION: DO NOT START THE TRACTOR UNTIL ALL HOSES ARE; HYDRAULIC TANK INSTALLATION; tractor and is clearly visible to the operator.

T6000 Saber Assembly Section 2-13 ASSEMBLY MAIN FRAME MOUNTING With an overhead hoist and / or jack-stands, raise one side of the frame up to the correctly matching mounting holes. Install cap-screws and all other hardware asshown in main frame parts section to secure the first side to the tractor c...

Page 46 - Install lynch pin provided through hole on boom rest pin.

T6000 Saber Assembly Section 2-14 ASSEMBLY HAND RAIL MODIFICATION The right side hand rail will need to be removed to allow room for the rear stowing boom to run along side the cab. To remove the handrail, cut it off at the top and bottomleaving approximately 2” on the tractor at each end. File the ...

Page 47 - GREASE HINGE PIN ZERKS ON BOOM AFTER ASSEMBLY, ONCE UNDER

T6000 Saber Assembly Section 2-15 ASSEMBLY INSTALLING O-RING FITTINGS Installing straight, 45 degree and 90 degree O-rings fittings requires that the O-ring, washer and nut (A) be up against the swivel body (B). Insert the swivel and turn in untilthe swivel is pointed in the right direction and the ...

Page 48 - The sudden release of hydraulic pressure could cause the

T6000 Saber Assembly Section 2-16 ASSEMBLY SABER HOSE ROUTING WARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts. Anyone in the way of these parts could beseverely hurt or killed. DO NOT ALLOW these hydraulic hoses to BREAK or BURSTin order to ...

Page 51 - Before proceeding to the final preparation step double check the; CUTTERSHAFT BEARING ASSEMBLY; Opposite belt drive; EXTENDING ZERK ON FLAIL HEAD

T6000 Saber Assembly Section 2-19 ASSEMBLY DECK ATTACHMENT Attach the head to the secondary boom using the pins and hardware shown in the parts section to attach linkages. Install the square tube on the top of the head intothe head mount and secure using the mounting plate and hardware as shown. The...

Page 53 - Set the dead band compensation potentiometer first.

T6000 Saber Assembly Section 2-21 ASSEMBLY Run tractor at normal operating RPM to adjust the settings as follows. Set the dead band compensation potentiometer first. Set the dead band compensation potentiometer at 50%, or halfway between fullclockwise and full counter-clockwise. Setting Signal Adapt...

Page 57 - BE SURE THE BALL VALVES ARE OPEN!; Start tractor and allow instruments; Before operating the mower; , the cutter head and boom should be slowly; MOWER TESTING; If any parts of this assembly section, or any other section of this

T6000 Saber Assembly Section 2-25 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator. These decals should beunderstood by each operator of the machine in conjunction with the safe...

Page 59 - OPERATION SECTION

Page 60 - OPERATION; OPERA

OPERATION Saber Operation Section 3-2 ©2011 Alamo Group Inc. OPERA T ION TIGER SABER BOOM MOWER OPERATING INSTRUCTIONS Safety is of primary importance to the owner/operator and to the manufacurer. Tiger Saber Booms aremanufactured with quality material by skilled workers. The first section of this m...

Page 61 - OPERATOR REQUIREMENTS

OPERATION Saber Operation Section 3-3 ©2011 Alamo Group Inc. OPERA TION 1.OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read andunderstands the implement and tractor Operator’s Manuals and is experienced in implement and trac...

Page 62 - TRACTOR REQUIREMENTS; Tractor Requirements and Capabilities

OPERATION Saber Operation Section 3-4 ©2011 Alamo Group Inc. OPERA T ION 2.TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit, the tractor must also be properlyequipped to provide operator protection, to alert approaching vehicle drivers of the tractor’...

Page 63 - Tractor Lighting and SMV Emblem

OPERATION Saber Operation Section 3-5 ©2011 Alamo Group Inc. OPERA TION 2.3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on apublic roadway it must be equipped with properwarning lighting and a Slow Moving Vehicle (SMV)emblem which are clearly visible from the rea...

Page 64 - GETTING ON AND OFF THE TRACTOR; Boarding the Tractor

OPERATION Saber Operation Section 3-6 ©2011 Alamo Group Inc. OPERA T ION 3.GETTING ON AND OFF THE TRACTOR Before getting onto the tractor, the operator must read and completely understand the implement and tractoroperator manuals. If any part of either manual is not completely understood, consult an...

Page 65 - STARTING THE TRACTOR

OPERATION Saber Operation Section 3-7 ©2011 Alamo Group Inc. OPERA TION BEFORE leaving the tractor seat, always set the parking brake and/or setthe tractor transmission in parking gear, disengage the PTO, stop theengine, remove the key, and wait for all moving parts to stop. Place thetractor shift l...

Page 67 - Boom Unit Pre-Operation Inspection and Service

OPERATION Saber Operation Section 3-9 ©2011 Alamo Group Inc. OPERA TION 5.2 Boom Unit Pre-Operation Inspection and Service Inspect and service the boom arm and head prior to operation. Damaged and/or broken parts should berepaired and/or replaced immediately. To ensure the unit is ready for operatio...

Page 72 - Boom PRE-OPERATION Inspection

OPERATION Saber Operation Section 3-14 ©2011 Alamo Group Inc. OPERA T ION Boom PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation hasstopped...

Page 73 - Tractor PRE-OPERATION Inspection

OPERATION Saber Operation Section 3-15 ©2011 Alamo Group Inc. OPERA TION Tractor PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotationhas stopp...

Page 74 - Cutting Component Inspection

OPERATION Saber Operation Section 3-16 ©2011 Alamo Group Inc. OPERA T ION 5.3 Cutting Component Inspection Inspect blade pan and blade assembly for the following: OPS-U-0031 Inspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that carrierIMMEDIATELY if either blade has: • Become bent ...

Page 75 - Blade Bolt Inspection

OPERATION Saber Operation Section 3-17 ©2011 Alamo Group Inc. OPERA TION 5.4 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed: Inspect the Blade Bolt Heads daily for abnormal wear. REPLACE BOTH BLADE BOLTS onthe Blades IMMEDIATELY if either blade bolts has: • Visible cracks o...

Page 80 - Main Control Switch Box

OPERATION Saber Operation Section 3-22 ©2011 Alamo Group Inc. OPERA T ION 6.2 Main Control Switch Box The Mower Control switch turns the mower “ON” and “OFF”. This switch is to be in the “OFF” position to startthe tractor. If the switch is “ON” and the tractor ignition switch is turned to “ON” the r...

Page 82 - DRIVING THE TRACTOR AND IMPLEMENT

OPERATION Saber Operation Section 3-24 ©2011 Alamo Group Inc. OPERA T ION 7.DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operatedand precautions to take while driving with an attached implement. Ensure the tractor h...

Page 83 - Starting the Tractor

OPERATION Saber Operation Section 3-25 ©2011 Alamo Group Inc. OPERA TION Transport only at speeds where you can maintain control of theequipment. Serious accidents and injuries can result from operating thisequipment at high speeds. Understand the Tractor and Implement and how it handles before tran...

Page 84 - Brake and Differential Lock Setting

OPERATION Saber Operation Section 3-26 ©2011 Alamo Group Inc. OPERA T ION 7.2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operatingcondition. Tractor brakes can be set to operateindependently allowing single rear wheel brakingaction or locked together to provide simu...

Page 85 - Driving the Tractor and Boom

OPERATION Saber Operation Section 3-27 ©2011 Alamo Group Inc. OPERA TION 7.3 Driving the Tractor and Boom Start off driving at a slow speed and gradually increase your speed while maintaining complete control of thetractor. Never operate the tractor at speeds that cannot be safely handled or which w...

Page 86 - OPERATING THE BOOM UNIT AND ATTACHED HEAD

OPERATION Saber Operation Section 3-28 ©2011 Alamo Group Inc. OPERA T ION 8.OPERATING THE BOOM UNIT AND ATTACHED HEAD THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR ANDMOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW. The operator must read and understand the Safety and Operation ...

Page 87 - Foreign Debris Hazards/Overhead Obstructions

OPERATION Saber Operation Section 3-29 ©2011 Alamo Group Inc. OPERA TION 8.1 Foreign Debris Hazards/Overhead Obstructions An area to be cut must first be inspected for objects that could be thrown or that could damage the machine.Walk through the area looking for fences, boulders, rocks, culverts, s...

Page 88 - Operating Speed and Ground Speed

OPERATION Saber Operation Section 3-30 ©2011 Alamo Group Inc. OPERA T ION 8.3 Mower Operation The rotating parts in this machine have beendesigned and tested for rugged use. However, theycould fail upon impact with heavy solid objects-suchas steel guard rails, concrete abutments,etc.,causing them to...

Page 90 - 0” Boom Rotary Grass Mower

OPERATION Saber Operation Section 3-32 ©2011 Alamo Group Inc. OPERA T ION disengage the mower, and return boom to a safe travel position. Return to starting point and make next pass,etc. After the first day of operation, all bolts should be checked and tightened securely. This should be doneperiodic...

Page 93 - Shutting Down the Attached Head- For Standard Equipment

OPERATION Saber Operation Section 3-35 ©2011 Alamo Group Inc. OPERA TION 8.10 Shutting Down the Attached Head- For Standard Equipment To shut down attached mower head, first bring thetractor to a complete stop. Decrease engine RPMto idle then disengage cutterhead. The mower headwill come to a comple...

Page 94 - Unstowing the Boom; TRANSPORTING THE TRACTOR AND IMPLEMENT

OPERATION Saber Operation Section 3-36 ©2011 Alamo Group Inc. OPERA T ION 9.1 Unstowing the Boom To un-stow the boom from the boom rest, proceed as follows. Extend secondary boom “OUT” and move mainboom “UP” off of horizontal support. Swivel boom “FORWARD” perpendicular to tractor and switch travel ...

Page 95 - Transporting on Public Roadways

OPERATION Saber Operation Section 3-37 ©2011 Alamo Group Inc. OPERA TION 9.3 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways. The tractormust be equipped with all required safety warning features including a SMV emblem and fla...

Page 97 - Transporting Unit by Flatbed Trailer

OPERATION Saber Operation Section 3-39 ©2011 Alamo Group Inc. OPERA TION 9.4 Transporting Unit by Flatbed Trailer Park flatbed on level area. Drive tractor onto center of flatbed to avoid uneven distribution of weight and stayingwithin local width restrictions. If boom is over local height restricti...

Page 101 - MAINTENANCE SECTION

Page 102 - MAINTENANCE; General Instructions

MAINTENANCE Saber Maintenance Section 4-2 ©2011 Alamo Group Inc. MAINTENANCE General Instructions Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. Thepurpose of this section of the manual is to help the operator in the regular servicing of the mo...

Page 103 - Regular Maintenance

MAINTENANCE Saber Maintenance Section 4-3 ©2011 Alamo Group Inc. MAINTENANCE whenever a wheel is removed and reinstalled. Regular Maintenance The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hourmeter to determine when regular servicing is req...

Page 105 - WEEKLY OR EVERY 40 HOURS

MAINTENANCE Saber Maintenance Section 4-5 ©2011 Alamo Group Inc. MAINTENANCE WEEKLY OR EVERY 40 HOURS ITEM SERVICE COMMENTS Rotary Spindle Lubricate Every 40 hours or weekly WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Change Change after first 50 hours only, then Filter every 5...

Page 106 - TROUBLESHOOTING

MAINTENANCE Saber Maintenance Section 4-6 ©2011 Alamo Group Inc. MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration 1. Loose Bolts 1. Check all bolts and tighten to recommended torque specifications 2. Cutter assembly 2a. Check for damage blades, disc Unbalanced or cutter shaft. Replace if ...

Page 108 - LUBRICATION RECOMMENDATIONS

MAINTENANCE Saber Maintenance Section 4-8 ©2011 Alamo Group Inc. MAINTENANCE LUBRICATION RECOMMENDATIONS Description Application General Specification Recommended Mobil Lubricant Tractor Hydraulics Reservoir JD-20C Mobilfluid® 424 Mower Hydraulics Reservoir Cold Temperatures 0° F ISO 46 Anti-Wear-Lo...

Page 109 - TORQUE SPECIFICATIONS

MAINTENANCE Saber Maintenance Section 4-9 ©2011 Alamo Group Inc. MAINTENANCE TORQUE SPECIFICATIONS *These are general specifications. Check your tractor operators or service manual for exact specifications.

Page 110 - POLYCARBONATE CARE & MAINTENANCE

MAINTENANCE Saber Maintenance Section 4-10 ©2011 Alamo Group Inc. MAINTENANCE POLYCARBONATE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant Surface coating on SHIELDS® SUPERCOATED™ polycarbonatesignificantly improves performance. Periodic cleaning using proper procedures and compati...

Page 111 - DETAILED MAINTENANCE

MAINTENANCE Saber Maintenance Section 4-11 ©2011 Alamo Group Inc. MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit shouldbe parked on a level surface., shut ”OFF”, and allowsufficient time to cool to ambient temperature. Usecautio...

Page 113 - GREASING GROUND ROLLER SHAFT-FLAIL; ADJUSTING/CHECKING BELT TENSION

MAINTENANCE Saber Maintenance Section 4-13 ©2011 Alamo Group Inc. MAINTENANCE GREASING GROUND ROLLER SHAFT-FLAIL Locate grease zerks on each end of roller tube at lower end of head. Normal conditions require one or twopump in each bearing, using Lithium-Complex Extreme Pressure grease conforming to ...

Page 114 - BALL VALVES; TIGHTENING KNIFE BOLTS AND DISK BOLTS:

MAINTENANCE Saber Maintenance Section 4-14 ©2011 Alamo Group Inc. MAINTENANCE BALL VALVES The ball valve at the hydraulic reservoir may needto be closed during certain maintenance or repairprocedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR ISRE-STARTED OR PUMP IS COUP...

Page 115 - GREASING POINTS ON BOOM AND PIVOT; SABER

MAINTENANCE Saber Maintenance Section 4-15 ©2011 Alamo Group Inc. MAINTENANCE GREASING POINTS ON BOOM AND PIVOT Locate grease zerks (8) on deck pivot assembly, (2)on the deck end of secondary boom, (2) at main/secondary boom joint, and (2) at swivel end of mainboom. Inject Lithium-Complex Extreme Pr...

Page 116 - DECK STOP ADJUSTMENT; GREASING SPINDLE

MAINTENANCE Saber Maintenance Section 4-16 ©2011 Alamo Group Inc. MAINTENANCE DECK STOP ADJUSTMENT Loosen locking nut. Turn adjustment bolt in, and rundeck cylinder out to full extension. Adjust bolt outuntil the head just touches the boom, and tightenlock nut. NOTE: Bolt should not hit boom before ...

Page 117 - TIGHTENING SPINDLE BOLTS

MAINTENANCE Saber Maintenance Section 4-17 ©2011 Alamo Group Inc. MAINTENANCE TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked andretorqued daily or every 10 hours of service. Torquethe (6) bolts shown below to 331 ft. lbs. GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ...

Page 118 - GREASING THE BOOM SWIVEL

MAINTENANCE Saber Maintenance Section 4-18 ©2011 Alamo Group Inc. MAINTENANCE DRIVE SHAFT YOKE, U-JOINT 7STUB SHAFT With engine stopped, inject Lithium-Complexextreme pressure grease confirming to NLGI2-ISO320 specifications into universal joints and slip yokeuntil grease appears at the seal. Grease...

Page 120 - Blades

MAINTENANCE Saber Maintenance Section 4-20 ©2011 Alamo Group Inc. MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness, daily. Blades should be replaced whenthey are worn excessively, bent, deformed, or out of balance. Blades should always be replaced in pairs. Blade...

Page 121 - ROTARY KNIFE REPLACEMENT

MAINTENANCE Saber Maintenance Section 4-21 ©2011 Alamo Group Inc. MAINTENANCE ROTARY KNIFE REPLACEMENT 1. Be sure you have a complete matching set of new knives for replacement. 2. Remove knives and inspect holes for damage. Also watch for cracks in the disk around the holes. 3. Lube threads with an...

Page 122 - Flail Blades Inspection

MAINTENANCE Saber Maintenance Section 4-22 ©2011 Alamo Group Inc. MAINTENANCE Flail Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Wear inside the blade bolt hole,...

Page 123 - Blade Pins and D-Ring Inspection

MAINTENANCE Saber Maintenance Section 4-23 ©2011 Alamo Group Inc. MAINTENANCE Blade Pins and D-Ring Inspection Blade Pins and D-Rings daily for wear or damage as follows: Inspect the Blade pins and D-Rings daily for abnormal wear. Make sure the cotter pins are in place and properly spread. REPLACE B...

Page 124 - Flail Axe Blades Inspection

MAINTENANCE Saber Maintenance Section 4-24 ©2011 Alamo Group Inc. MAINTENANCE Flail Axe Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Oval shape wear inside the b...

Page 125 - 0” FLAIL KNIFE BLADE REPLACEMENT; Flail Axe Blade Bolt Inspection

MAINTENANCE Saber Maintenance Section 4-25 ©2011 Alamo Group Inc. MAINTENANCE 50” FLAIL KNIFE BLADE REPLACEMENT 1. If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knifecan cause severe vibration and possible damage to the mower. The knife should not be...

Page 126 - 3” BOOM FLAIL KNIFE REPLACEMENT; SABER FLAIL CUTTERSHAFT BEARING INSTALLATION

MAINTENANCE Saber Maintenance Section 4-26 ©2011 Alamo Group Inc. MAINTENANCE DO NOT re-use the locking hex nuts for mounting the knives. If hex nut becomesloose, or required removal for knife replacement or any other reason, they must bediscarded and replaced with new nuts. 63” BOOM FLAIL KNIFE REP...

Page 127 - THE SPINDLE ASSEMBLY

MAINTENANCE Saber Maintenance Section 4-27 ©2011 Alamo Group Inc. MAINTENANCE 6. Apply grease to seal of outer bearing cover assemblies 7. Remove two (2) nuts securing the bearing assemblies. Carefully install outer bearing cover assemblies(with integral seals), and secure with six (6) bolts and loc...

Page 128 - BEARING INSTALLATION

MAINTENANCE Saber Maintenance Section 4-28 ©2011 Alamo Group Inc. MAINTENANCE BEARING INSTALLATION 1. Press upper bearing cup into the spindlehousing 2. Turn the spindle housing over and press inthe lower bearing cup. 3. Place the lower bearing cone in the bearingcup. Next press the seal into the sp...

Page 129 - Boom Cylinder Removal and Replacement Instructions

MAINTENANCE Saber Maintenance Section 4-29 ©2011 Alamo Group Inc. MAINTENANCE Boom Cylinder Removal and Replacement Instructions 1. Clear the area of all personnel before lowering the boom mower head. 2. From the tractor seat with your seat belt fastened around you, Lower the boom mower head to theg...

Page 130 - CUTTERSHAFT BEARING REPLACEMENT; Remove existing cuttershaft, bearings and string guards.; Grease both bearings properly.; See illustration on next page

MAINTENANCE Saber Maintenance Section 4-30 ©2011 Alamo Group Inc. MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT 1. Remove existing cuttershaft, bearings and string guards. 2. Make sure that the end knives on each end of the cuttershaft are orientated as shown. 3. Apply anti-seize on cuttershaft as sho...

Page 132 - DAILY MAINTENANCE SCHEDULE

MAINTENANCE Saber Maintenance Section 4-32 ©2011 Alamo Group Inc. MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailedmaintenance instructions in the operators manual. _______ Pump Drive Shaft: If required with dr...

Page 134 - Tiger; Direct any questions regarding parts to:; PARTS ORDERING GUIDE

CNH T6000 Saber Parts Section 5-2 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in ...

Page 135 - PARTS SECTION TABLE OF CONTENTS; SECTION

CNH T6000 Saber Parts Section 5-3 PARTS SECTION TABLE OF CONTENTS SECTION PAGE TRACTOR MOUNT KIT – MAIN FRAME 5-4 TRCTR MNT KIT – HYD BRAKE VALVE 5-6 AXLE BRACE & BATTERY BOX 5-8 JOYSTICK AND SWITCH BOX 5-10 LV-5 SP DANFOSS, LOAD SENSE 5-12 LV-5 SP DANFOSS, LOAD SENSE,TERRA GLIDE 5-14 LV-5 SP DA...

Page 136 - TRACTOR MOUNT KIT - MAIN FRAME

CNH T6000 Saber Parts Section 5-4 TRACTOR MOUNT KIT - MAIN FRAME

Page 142 - JOYSTICK AND SWITCH BOX

CNH T6000 Saber Parts Section 5-10 JOYSTICK AND SWITCH BOX

Page 144 - LIFT VALVE - 5 SP DANFOSS

CNH T6000 Saber Parts Section 5-12 LIFT VALVE - 5 SP DANFOSS

Page 150 - MIRROR BRACKET

Page 152 - EXHAUST MOUNT - 4 CYLINDER

CNH T6000 Saber Parts Section 5-20 EXHAUST MOUNT - 4 CYLINDER ITEM PART NO. QTY. DESCRIPTION 1 06410127 1 MNT,EXHAUST,TSA100-110 2 21630 4 CAPSCREW,3/8 x 1,NC 3 21625 4 HEX NUT,3/8,NC 4 21988 4 LOCKWASHER,3/8 5 * 2 EXISTING MAINFRAME HARDWARE 6 06410128 1 MNT,EXHAUST,SUPPORT 7 35188 2 CLAMP,EXHAUST,...

Page 153 - EXHAUST MOUNT - 6 CYLINDER

CNH T6000 Saber Parts Section 5-21 EXHAUST MOUNT - 6 CYLINDER ITEM PART NO. QTY. DESCRIPTION 1 06410113 1 MNT,EXHAUST,TSA115-135 2 06410121 1 MNT,EXHAUST,SUPPORT,TSA115-135 3 06520023 1 TUBE,EXHAUST RELOCATE,TSA,6CYL 4 32986 2 CLAMP,EXHAUST,3 1/2 5 21630 4 CAPSCREW,3/8x1,NC 6 21988 4 LOCKWASHER,3/8 ...

Page 154 - BOOM POLYCARBONATE CAB SAFETY WINDOW KIT

CNH T6000 Saber Parts Section 5-22 BOOM POLYCARBONATE CAB SAFETY WINDOW KIT

Page 156 - WHEEL WEIGHT SABER

CNH T6000 Saber Parts Section 5-24 WHEEL WEIGHT SABER

Page 160 - OPTIONAL PUMP AND GRILL GUARD KIT

CNH T6000 Saber Parts Section 5-28 OPTIONAL PUMP AND GRILL GUARD KIT ITEM PART NO. QTY. DESCRIPTION 1 32430 1 UNIVERSAL PUMP GUARD 2 32737 1 UNIVERSAL GRILL GUARD 3 21833 4 CAPSCREW - 3/4 X 2 1/4 4 22021 2 FLATWASHER - 3/4 5 21993 4 LOCKWASHER - 3/4 6 21825 4 HEX NUT - 3/4

Page 161 - BOOMREST ASSEMBLY - SABER

CNH T6000 Saber Parts Section 5-29 ITEM PART NO. QTY. DESCRIPTION 1 06310071 1 BMRST,ASSY,SABER 2 06310090 1 STOP,UPPER,CNH,SBR 3 06310091 1 STOP,LOWER,CNH,SBR 4 06520078 4 BUMPER,PAD,SHORT 5 32686 1 BUMPER,PAD,LONG 6 28734 11 CAPSCREW,3/8 x 1,NC 7 6T1027 8 CAPSCREW,1/2 x 1-3/4,GR8,NC 8 06533004 16 ...

Page 162 - BOOMREST ASSEMBLY - SABER MB

CNH T6000 Saber Parts Section 5-30 BOOMREST ASSEMBLY - SABER MB ITEM PART NO. QTY. DESCRIPTION 1 06310092 1 BMRST,ASSY,SABER MB 2 06310090 1 STOP,UPPER,CNH,SBR 3 06310060 1 STOP,LOWER,SBR MB 4 06520078 4 BUMPER,PAD,SHORT 5 32686 1 BUMPER,PAD,LONG 6 28734 11 CAPSCREW,3/8 x 1,NC 7 6T1027 8 CAPSCREW,1/...

Page 163 - BOOMREST ASSEMBLY - SABER XB

CNH T6000 Saber Parts Section 5-31 BOOMREST ASSEMBLY - SABER XB ITEM PART NO. QTY. DESCRIPTION 1 06310035 1 BOOMREST,BASE 2 06310053 1 BOOMREST,UPPER 3 06310054 1 BOOMREST,LOWER 4 06520078 4 WEARPAD,SHORT,BOOMREST 5 32686 1 WEARPAD,LONG,BOOMREST 6 06410587 2 CHANNEL,TIE DOWN 7 21747 4 CAPSCREW, 1/2 ...

Page 165 - PARTS SECTION; COMMON SABER BOOM

Page 167 - PART NAME INDEX

PART NAME INDEX PARTS ORDERING GUIDE......................................................................................................................................................................... 5 BOOM SWIVEL ASSEMBLY...........................................................................

Page 170 - BOOM SWIVEL ASSEMBLY

Page 172 - QUICK COUPLERS

Page 174 - SABER BOOM ASSEMBLY

SABER BOOM ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 32743 1 MAIN BOOM W/BEARING 2 32744 1 SECONDARY BOOM W/BEARING 3 32311 1 MOUNT,SWIVEL HEAD 4 32309 1 MOUNT HEAD PLATE 5 32316 1 LINKAGE,BOOM TO CYLINDER 6 32745 1 LINKAGE W/BEARING,CYLINDER TO SWIVEL ©2011 Alamo Group Inc. Parts Section 6-10 COMMO...

Page 176 - SABER MB BOOM ASSEMBLY

SABER MB BOOM ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 06310075 1 BOOM,MB,PRIMARY,SABER 2 06310076 1 BOOM,MB,SECONDARY,SABER 3 21688 5 CAPSCREW,7/16" X 3-1/4,NC 4 32375 3 PIN,1-1/2" X 3-13/16",W/HOLE 5 21677 8 NYLOCK NUT,7/16",NC 6 32363 1 CYLINDER,5" X 25" ©2011 Alamo Group...

Page 178 - SABER XB BOOM ASSEMBLY

SABER XB BOOM ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 06310031 1 BOOM,LONG,PRIMARY,SABER 2 06310032 1 BOOM,LONG,SECONDARY,SABER 3 21688 5 CAPSCREW,7/16" X 3-1/4",NC 4 32375 3 PIN,1-1/2" X 3-13/16",W/HOLE 5 21677 8 NYLOCK NUT,7/16",NC 6 32363 1 CYLINDER,5" X 25" ©2011 Al...

Page 180 - SABER FLAIL ASSEMBLY

SABER FLAIL ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 32220 1 BONNET --- 06700014 - CUTTERSHAFT ASSY (ITEMS 2,13,44,45 & 51) 2 06320010 1 CUTTERSHAFT 3 32199 1 GROUND ROLLER 4 32218 1 TAILGATE 5 32302 1 BELT COVER 6 32301 1 GROUND ROLLER MOUNT - RIGHT 7 32300 1 GROUND ROLLER MOUNT - LEFT 8 70397...

Page 182 - SABER DIRECT DRIVE FLAIL ASSY

Page 184 - SABER DIRECT DRIVE ASSEMBLY

Page 186 - 0IN SABER ROTARY MOWER

50IN SABER ROTARY MOWER ITEM PART NO. QTY. DESCRIPTION 1 33304 - ROTARY,SABER 50",ASSY 2 32914 1 ROTARY,SABER 50",DECK 3 32915 1 SHIELD,50" ROTARY,SABER 4 06504012 1 MOTOR 5 33198 1 MOTOR MOUNTING BRACKET 6 34479 1 SPROCKET,MOTOR 7 34482 1 CHAIN COUPLING 8 34483 1 COVER COUPLING 9 TF4852...

Page 188 - 0IN SABER XB ROTARY MOWER

50IN SABER XB ROTARY MOWER ITEM PART NO. QTY. DESCRIPTION --- 06741036 - ROTARY,SABER XB,ASSY 1 06320009 1 ROTARY,SABER XB,DECK 2 06410439 1 COVER,MOTOR MNT 3 22014 2 FLATWASHER,1/4" 4 21530 2 CAPSCREW,1/4" X 1",NC 5 33879 6 CAPSCREW,3/4" X 2-1/4",NF,GR 8 6 33880 6 FLATWASHER,3/4...

Page 190 - 0IN SABER ROTARY MOWER

60IN SABER ROTARY MOWER ITEM PART NO. QTY. DESCRIPTION --- 06741072 - ROTARY,SABER 60",ASSY 1 06320169 1 ROTARY,SABER 60",DECK 2 33879 6 CAPSCREW, 3/4" X 2-1/4",NF GR 8 3 33880 6 FLATWASHER,3/4",GR 8,SAE 4 06410439 1 COVER,MOTOR MNT 5 22014 2 FLATWASHER,1/4” 6 21530 2 CAPSCREW,1/...

Page 192 - SABER SPINDLE ASSEMBLY

Page 194 - SABER XB & 60IN SPINDLE ASSY

Page 197 - IN X 15IN WELDED CYLINDER BREAKDOWN

4IN X 15IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION --- 32365 - CYLINDER,WELDED,4" X 15" 1 34580 1 PISTON ROD ASSY 2 34581 1 BUTT & TUBE ASSY 3 34582 1 PISTON 4 34583 1 GLAND 5 34584 1 LOCK NUT,1-1/4"-12 UNF (TORQUE TO 510 FT.LB.) 9 33757 1 SEAL KIT,PACKING (ITEMS 12 ...

Page 199 - IN X 25IN WELDED CYLINDER BREAKDOWN

5IN X 25IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION --- 32363 - CYLINDER,WELDED,5" X 25" 1 34592 1 PISTON ROD ASSY 2 34593 1 BUTT & TUBE ASSY 3 34594 1 PISTON 4 34595 1 GLAND 5 34596 1 LOCK NUT,1-3/4"-12 UNF (TORQUE TO 1800 - 2000 FT.LB.) 7 34597 1 CHECK VALVE,KEPNER ...

Page 200 - RESERVOIR TANK FILTER ASSEMBLY

Page 202 - FRONT HYDRAULIC PUMP

Page 204 - 0IN FLAIL MOTOR BREAKDOWN

Page 206 - 0IN FLAIL DIRECT DRIVE MOTOR BREAKDOWN

Page 208 - 0IN AND 60IN ROTARY MOTOR BREAKDOWN

Page 210 - COOLER ASSEMBLY

Page 218 - BRAKE VALVE ASSEMBLY

BRAKE VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION * 06510084 - BRAKE VALVE, ASSY 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34090 1 RELIEF VALVE, 3500 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 1 RELIEF VALVE, 2600 PSI ©2011 A...

Page 219 - BRAKE VALVE HYDRAULIC SCHEMATIC

Page 220 - SOLENOID SWITCH BOX AND WIRING

SOLENOID SWITCH BOX AND WIRING ITEM PART NO. QTY. DESCRIPTION 1 ------ - SWITCH BOX 2 RE37651 1 PLUG,AUX PWR 3 24204 - FUSE HOLDER,IN-LINE (OPTION) 4 6T3965 - FUSE,3AMP (OPTION) 5 6T3934 - TEMPERATURE GAUGE (OPTION) 6 6T3931 - TEMPERATURE SENSOR (OPTION) ©2011 Alamo Group Inc. Parts Section 6-56 COM...

Page 221 - MANUAL LIFT VALVE SWITCH BOX

MANUAL LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 1 06514012 1 SWBX,ALUM,BLK,06510100 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 33811 1 SWITCH,MASTER/DECK FLOAT 4 34532 1 SWITCH,TRVL LCK 5 06514014 1 BREAKER,10A,SWBX 6 6T3923 1 INDICTATOR LIGHT,ON,RED 7 34540 1 STRAIN RELIEF,3/4,BLACK,NYLON 8 06...

Page 222 - MANUAL LIFT VALVE SCHEMATIC

Page 223 - ELECTRONIC LIFT VALVE SWITCH BOX

ELECTRONIC LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 1 06510196 1 SWBX,ASSY 2 33811 2 SWITCH,MASTER/DECK FLOAT 3 33813 1 SWITCH,SFTY SHIELD 4 34532 1 SWITCH,TRVL LCK 5 34540 1 STRAIN RELIEF,3/4",BLACK,NYLON 6 6T3923 1 INDICTATOR LIGHT,ON,RED 7 06514006 1 BREAKER,15A,SWBX 8 06550044 1 ...

Page 224 - ELECTRONIC LIFT VALVE SCHEMATIC

Page 225 - LEFT HAND JOYSTICK SWITCHBOX SCHEMATIC

Page 227 - TROUBLESHOOTING - CONTINUED

Page 228 - HYDRAULIC TROUBLESHOOTING GUIDE

Page 229 - ELECTRICAL TROUBLESHOOTING GUIDE

Page 230 - NOTES 1

Page 231 - CLEAN CUTTER HEAD

Page 232 - CLEAN CUTTER ASSEMBLY

Page 233 - CLEAN CUTTER OPERATION

Page 234 - CLEAN CUTTER OPERATION - CONTINUED

Page 235 - CLEAN CUTTER MAINTENANCE

Page 236 - CLEAN CUTTER BLADE AND TEETH PARTS

CLEAN CUTTER BLADE AND TEETH PARTS ITEM PART NO. QTY. DESCRIPTION 1 06420025 1 ADAPTER,SAW,SABER,RNFRCD 2 06520224 1 BLADE, 48” SAW WITH TEETH 3 06420038 1 COLLAR,SAW,SABER 4 33380 6 FLATWASHER,3/4",GR8,SAE 5 06530210 6 CAPSCREW,5/8" X 3-3/4",NF,GR 8 6 06520225 30 TOOTH WITH RIVET, SAW B...

Page 237 - CARBIDE TIP REPLACEMENT

Page 238 - NOTES 2

Page 239 - FIRE SUPRESSION SYSTEM

Page 240 - FIRE SUPRESSION SYSTEM PARTS

Page 242 - FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC

Page 243 - WETCUT

Page 244 - WETCUT 50 GALLON TANK MOUNT

WETCUT 50 GALLON TANK MOUNT ITEM PART NO. QTY. DESCRIPTION 1 06370128 1 MNT,3PNT,UNI 2 06370136 1 MNT,TANK,50GAL,WETCUT 4 06520342 1 TANK,50GA.,WETCUT 7 RD1032 3 PIN,LYNCH 1/4" X 2" 8 TB1036 1 PIN,SEC BOOM SWIV 1X4-11/16" 9 06520343 4 ANCHOR,STRAP,WETCUT 10 06520344 4 BOLT,STRAP,TANK,WET...

Page 246 - WETCUT TANK PLUMBING

Page 248 - WETCUT SPRAYER HEAD ASSEMBLY

Page 250 - WETCUT CABLES

Page 253 - WARRANTY INFORMATION; THERE ARE NO WARRANTIES WHICH EXTEND; AFTER

WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material andworkmanship. Any part of equipment that in Tiger’s judgement, show evidence ofsuch defects will be repaired or replac...

Page 254 - reserve the right to change specifications or design at any time.

ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better ope...

Page 255 - OPERATOR REQUIREMENTS:

TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table ofcontents clearly identifies each section where you can easily find the information yo...