Tiger JD 5520 - Manuals
Tiger JD 5520 – Manual in PDF format online.
Manuals:
Manual Tiger JD 5520
Summary
FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions,Assembly instructions, Operations, Maintenance and Parts. This manual will alsoassist you in the proper break-in, daily care, and troubleshoo...
TABLE OF CONTENTS SAFETY _____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBLY / MOUNTING SECTION _______________________ 2-1 OPERATION SECTION _________________________________ 3-1 MAINTENANCE SECTION ______________________________ 4-1 P...
Triple Flail Safety Section 1-1 SAFETY SAFETY SECTION
Triple Flail Safety Section 1-2 SAFETY Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATHOR VERY SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, COULD result inDEATH OR SERIOUS INJURY. Indicates an imminently hazardous situation t...
Triple Flail Safety Section 1-5 SAFETY WARNING! Transport only at safe speeds. Serious accidents and injuriescan result from operating this equipment at unsafe speeds.Understand the Tractor and Implement and how it handles beforetransporting on streets and highways. Make sure the Tractorsteering and...
Triple Flail Safety Section 1-12 SAFETY 22839 MOWER DECK 21405 MOWER DECK 22865 MOWER DECK PART NO.LOCATION 22840 INSIDE OF CAB
Triple Flail Safety Section 1-15 SAFETY 6T3232 INSIDE OF CAB 6T3224 MOWER DECK 6T3222 INSIDE OF CAB PART NO.LOCATION 6T3230 INSIDE OF CAB
Triple Flail Safety Section 1-16 SAFETY 6T3236 MOWER DECK HYDRAULIC TANK 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB PART NO.LOCATION 6T3242 INSIDE OF CAB
Triple Flail Safety Section 1-19 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulationsconcerning employer and employee equipment operators. This section is not intended as a legalinterpretation of the law and should not be considered as such...
Assembly Section 2-2 ASSEMBLY Before attempting to mount or service your Tiger mower, it is important to read and understand all of the information in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tracto...
Assembly Section 2-3 ASSEMBLY HEATER LINE MODIFICATION (CAB UNITS) Some later modles require heater line modifications. Drain the anti-freeze from the tractor. Find the two short heater hoses located on the outside lower front cornerof the cab. Follow these hard lines under the tractor motor to the ...
Assembly Section 2-4 ASSEMBLY CABLE CONTROL LEVER STAND On the corner cab post, mark a point at 1-3/8” from the windshield and 22 ½” from thefloor; then cut a ¾” diameter hole through the outer plastic shell. This will expose a threadedsteel boss to attach the control box support bracket. The rear c...
Assembly Section 2-5 ASSEMBLY SWITCH BOX WIRING The floor covering will need to be removed to route the wires to the front console panel. Refer to the parts section for wiring diagram to hook up the switch box.Cover the four wires from the switch box with plastic wire wrap provided. Route thewires f...
Assembly Section 2-6 ASSEMBLY Install the valve mounting plate onto the window frame with the hardware provided. Refer to the parts section for all parts and hardware needed. Align andmount the mounting plate under the window fame with the three capscrews,flatwasher, lockwasher and hex nut. DO NOT t...
Assembly Section 2-12 ASSEMBLY MAIN FRAME MOUNTING Raise front of tractor as needed and slide the main frame under tractor from right hand side. With an overhead hoist and / or jack-stands, raise the frame up to thecorrectly matching mounting holes. Install cap-screws and all other hardware asshown ...
Assembly Section 2-13 ASSEMBLY TEMPERATURE GAUGE MOUNTING (OPTIONAL) Mount the temperature gauge where it is clearly visible to the operator. Attach the green ( - ) wire from the negative post on the gauge to a grounded bolt on the tractorframe. Remove paint if needed to make a good ground. Remove t...
Assembly Section 2-14 ASSEMBLY DRAFT BEAM MOUNTING Pull the inboard cylinder piston rod down to the extreme extended position. Slide the draft beam under the cylinder, and align clevis hole with draft beam hole nearestto the tractor. Install pin and secure with rollpin. Using inboard cylinder as a p...
Assembly Section 2-15 ASSEMBLY Slide other end of pivot arm with short distance between the cut-out and the end of the pivot arm, into the cylinder clevis. Next, line up the holes of the left and right liftlinkage arms outside of the cylinder clevis holes. Connect with linkage pin, shims(as required...
Assembly Section 2-16 ASSEMBLY STOP BOLT ADJUSTMENT The stop bolt is not required on flail side mowers and should not be installed on the combo draft beam. NOTE: When the outboard cylinder is fully extended, the bonnet should be up against the stop or if travel locks are installed, it should be up a...
Assembly Section 2-18 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side console where they are clearly visible to the operator. These decals should beunderstood by each operator of the machine in conjunction with the safety andoperat...
Triple Flail Operation Section 3-1 OPERATION OPERATION SECTION
Triple Flail Operation Section 3-2 OPERATION Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed,will help protect the operator and bystanders from injury or death. Many of themessages...
Triple Flail Operation Section 3-3 OPERATION STARTING TRACTOR AND MOWER Check the operators manual received from the tractor manufacturer, for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if caution isno...
Triple Flail Operation Section 3-4 OPERATION The rear mower height is controlled with the 3-point hitch control lever. Follow the instructions for this control is the tractor operators manual. The tilt of the rearmower is controlled with the third spool if the lift valve and is coordinated as showna...
Triple Flail Operation Section 3-5 OPERATION The mower will operate more efficiently in tougher conditions and with less power if the knives are kept sharp. If the mower begins to vibrate, stop the tractor, check forwire wrapped in the spindle or damaged knives. When replacing knives, replace allkni...
Triple Flail Operation Section 3-6 OPERATION TRANSPORTING MOWER Transporting under the units own power: When transporting between job sites or between cutting passes, the following procedure should be followed: Shut off the power to the cutting head(s) and allow allmotion to come to a complete stop....
Triple Flail Operation Section 3-7 OPERATION Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end backonto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivotpin....
Triple Flail Operation Section 3-9 OPERATION Flail Mower PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotationhas stop and the tractor is in th...
Triple Flail Operation Section 3-11 OPERATION FRONT END LOADER PRE-OPERATION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ B e f o re c o n d u c t i n g t h e i n s p e c t i o n , m a k e s u re t h e Tr a c t o r e n g i n e i s o ff ,...
Triple Flail Maintenance Section 4-1 MAINTENANCE MAINTENANCE SECTION
Triple Flail Maintenance Section 4-2 MAINTENANCE Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help theoperator in the regular servicing of the mower. Regular maintenance at theintervals mentione...
Triple Flail Maintenance Section 4-3 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing isrequired. This symbol indicates a point that needs to be greased at an inter...
Triple Flail Maintenance Section 4-4 MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Change Change after first 50 Filter hours only, then every (10 micron filter) 500 hours or yearly In-Line High Pressure Change Change after first 50 Filter hours only, then every (10 mi...
Triple Flail Maintenance Section 4-5 MAINTENANCE SYMPTOMS CAUSE REMEDY Oil Temperature rises 1. Low oil level 1. Bring oil to proper level above 200 deg. F 2. Kinked/blocked hoses 2. Inspect, Repair, or Replace3. Worn pump / motor 3. Disable and repair Mower will not start 1. Blown fuse 1. Check fus...
Triple Flail Maintenance Section 4-6 MAINTENANCE Motor will not work 1. Excessive wear 1. Disassemble and repair. on internal parts NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, ...
Triple Flail Maintenance Section 4-9 MAINTENANCE POLYCARBONATE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS ® SUPERCOATED ™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommend...
Triple Flail Maintenance Section 4-10 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “ OFF ”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pr...
Triple Flail Maintenance Section 4-11 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches theelement p/n on the fil...
Triple Flail Maintenance Section 4-14 MAINTENANCE ADJUSTING THE CUTTING HEIGHT Loosen the four ground roller bracket lock nuts. Loosen the adjustment rod lock nut and turn the adjustment rod to adjust the cutting height. The cutting height isindicated by the end of the adjustment rod on the cutting ...
Triple Flail Maintenance Section 4-15 MAINTENANCE BALL VALVES The ball valves at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLEDTO MOTOR OR P.T.O. ! ...
Triple Flail Maintenance Section 4-16 MAINTENANCE GREASING CUTTER SHAFT – FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s), these are located on the bearing cover. Normal conditions require one or two pump in each bearing, usingLithium-Complex Extreme Pressure grease conforming to NLG...
Triple Flail Maintenance Section 4-17 MAINTENANCE GREASING THE IDLER TENSION ARMS Locate the access holes and grease zerks in the belt shields of the side and rear flails. Normal conditions require one pump daily or every 8 hours of service withmulti purpose grease. IDLER TENSIONING Locate the idler...
Triple Flail Maintenance Section 4-19 MAINTENANCE TENSIONER MEASUREMENT PROCEDURE 1. Measure the Belt Span (SEE SKETCH).2. Position the bottom of the Large “O” Ring on the Span Scale at the measured Belt Span. 3. Set the Small “O” Ring on the Deflection Force Scale to zero.4. Place the tension gauge...
Triple Flail Maintenance Section 4-20 MAINTENANCE REVERSING MOWER ROTATION OF SIDE AND REAR HYDRAULIC FLAIL MOWERS To reverse the rotation of the side and hydraulically driven rear flail, a different idler arm is needed only for side flail. Part No. TF4346 is used in standard rotation. PartNo. TF434...
Triple Flail Maintenance Section 4-21 MAINTENANCE Now disconnect the hoses and fittings from the motor and remove the taper-lock hub and pulley from the motor by removing the three hub bolts from the existingpositions and inserting simultaneously into the threaded holes. Remove the fourbolts holding...
Triple Flail Maintenance Section 4-22 MAINTENANCE REVERSING MOWER ROTATION REAR MECHANICAL DRIVEN FLAIL MOWERS Remove the rear shaft guard and disconnect the chain coupling to the shaft. Disconnect the P.T.O. drive shaft from the right angle gear box. Remove the gear boxfrom the flail frame and lay ...
Triple Flail Maintenance Section 4-24 MAINTENANCE STANDARD OR HEAVY DUTY SIDE OR REAR FLAIL KNIFE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacinga single knife can cause severe vibration and possible damage to the mower. 2 – Assemble knives, bus...
Triple Flail Maintenance Section 4-25 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEAR BOX REAR FLAIL GEAR BOX Fluid level plug Gear box drain plug Input shaft guard When filling or checking the fluid level, the unit should be parked on a level surface with rear flail down on surface...
Triple Flail Maintenance Section 4-26 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in theoperators manual. ______ Pump Drive Shaft: Check for end play in drive shaft / coupler and ...
Parts Section 5-2 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Par...
Parts Section 5-3 PARTS SECTION TABLE OF CONTENTS SECTION ASSEMBLY PAGE TRACTOR SPECIFIC PARTS: TRAC. MT. KIT – MAIN FRAME, 5520-CAB 06100935 5-4 TRAC. MT. KIT – MAIN FRAME, 5520-WOC 06100936 5-6 TRACTOR MOUNT KIT – FUEL TANK CAB 06100935 5-8 TRACTOR MOUNT KIT – HYDRAULICS 06100935 5-10 LIFT VALVE -...
Parts Section 5-10 TRACTOR MOUNT KIT - HYDRAULICS 5520 12-18-02
Parts Section 5-11 ITEM PART NO. QTY. DESCRIPTION 2 34389 1 ELBOW 1 1/2”ORB X 32FLG 3 34309 1 BALL VALVE 4 34655 1 ELBOW 1 1/2”ORB X 1 1/2MJ 6 34656 1 TEE,RUN, 1 1/4ORB x 1 1/4MJ x 1 1/4MJ 7 TF4431 2 FLANGE KIT #32 8 34382 1 HOSE 1 1/2” X 30” 10 TF4852 2 FLANGE KIT #20 11 TF4887 1 STREET ELBOW 12 6T...
Parts Section 5-16 DRAFT BEAM - RIGHT HAND 11-20-01
Parts Section 5-20 HYDRAULIC COOLER - WOC 5520 1-3-02
Parts Section 5-22 STEEL CANOPY - OPTIONAL ITEM PART NO. QTY. DESCRIPTION 1 6T6902A 1 STEEL CANOPY 2 28053 4.8' TRIM LOCK 3 31941 1 CANOPY BRACKET - LEFT HAND 4 31942 1 CANOPY BRACKET - RIGHT HAND 5 30185A 4 CANOPY BRACKET - 2 INSIDE, 2 OUTSIDE OF R.O.P.S. 6 32495 2 ROLL BAR BRACKET 7 32499 4 RETAIN...
Parts Section 5-23 ITEM PART NO. QTY. DESCRIPTION 1 34374 1 COOLER ASSY. * TF4619 AVAL COOLER * TF4614 AVAL COOLER COIL 2 34372 1 COOLER STAND 3 34373 2 MOUNTING BRACKET 4 33260 1 ELBOW 1”MJ X 1”MOR 5 34375 1 HOSE 1” X 218” 6 34402 1 HOSE 1” X 238” 7 21632 6 CAPSCREW 3/8" X 1 1/2" 8 22016 8 ...
Parts Section 5-24 SOLENOID VALVE SWITCH AND WIRING 12-12-02 ITEM PART NO. QTY. DESCRIPTION 34522 AVAIL SWITCH BOX ASY (COMPLETE) 1 6T3923 1 INDICATOR LIGHT 2 6T3924 1 FUSE HOLDER 3 6T3934 OPT. TEMPERATURE GAUGE 4 6T3931 OPT. TEMPERATURE SENSOR 5 6T3927 1 CONTINUOUS SOLENOID SWITCH 6 PT3905A 1 TOGGL...
TRIPLE MOWER COMMON SECTION COMMON PARTS SECTION Common Section 6-1
Triple Gang Flail Common Section 6 - 2 TABLE OF CONTENTS SECTION SPECIFIC PARTS PAGE DRAFT BEAM - LEFT HAND 6-4 DRAFT BEAM - RIGHT HAND 6-6 STD DUTY 63” SIDE DECK 6-8 STD DUTY 75” SIDE DECK 6-12 STD DUTY SIDE FLAIL DRIVE ASSEMBLY 6-16 HVY DUTY 75” SIDE DECK 6-18 HVY DUTY 90” SIDE DECK 6-22 HVY DUTY ...
Triple Gang Flail Common Section 6 - 8 STD DUTY 63” SIDE FLAIL, STANDARD ROTATION
Triple Gang Flail Common Section 6 - 10 STD DUTY 63” SIDE FLAIL, REVERSE ROTATION
Triple Gang Flail Common Section 6 - 12 STD DUTY 75” SIDE FLAIL, STANDARD ROTATION
Triple Gang Flail Common Section 6 - 14 STD DUTY 75” SIDE FLAIL, REVERSE ROTATION
Triple Gang Flail Common Section 6 - 15 STD DUTY 75” SIDE FLAIL REVERSE ROTATION ITEM P/N QTY DESCRIPTION 1 06320109 1 BONNET,75,STD,T3F,RT (RIGHT FLAIL) 06320108 1 BONNET,75,STD,T3F,LT (LEFT FLAIL) 2 28969A 1 TRASH GUARD,63REV ROT-STD 3 6T2283 8 CARRIAGE BOLT,3/8 X 1 NC 4 6T2615 8 WASHER,FENDER 3/8...
Triple Gang Flail Common Section 6 - 16 STD DUTY SIDE FLAIL DRIVE ASSEMBLY
Triple Gang Flail Common Section 6 - 18 HEAVY DUTY 75” SIDE FLAIL, STANDARD ROTATION
Triple Gang Flail Common Section 6 - 20 HEAVY DUTY 75” SIDE FLAIL, REVERSE ROTATION
Triple Gang Flail Common Section 6 - 21 HEAVY DUTY 75” SIDE FLAIL REVERSE ROTATION ITEM P/N QTY DESCRIPTION 1 21499A 1 BONNET,75,HD,T3F,RT (RIGHT) 1 21478A 1 BONNET,75,HD,T3F,LF (LEFT) 2 TF1402A 1 BAFFLE,FLAIL,75HD (STANDARD ROTATION ONLY) TF1002A 1 CUTSHFT ASSY,75HD,STD KNIVE 3 21677 40 NYLOCK NUT,...
Triple Gang Flail Common Section 6 - 22 HEAVY DUTY 90” SIDE FLAIL, STANDARD ROTATION
Triple Gang Flail Common Section 6 - 24 HEAVY DUTY 90” SIDE FLAIL, REVERSE ROTATION
Triple Gang Flail Common Section 6 - 26 HEAVY DUTY SIDE FLAIL DRIVE ASSEMBLY
Triple Gang Flail Common Section 6 - 28 STD DUTY 75” REAR FLAIL STANDARD ROTATION
Triple Gang Flail Common Section 6 - 30 STD DUTY 75” REAR FLAIL REVERSE ROTATION
Triple Gang Flail Common Section 6 - 31 75” REAR FLAIL REVERSE ROTATION ITEM P/N QTY DESCRIPTION 1 06320134 1 BONNET,75,STD,ROSTA 2 21731 8 CAPSCREW,1/2 x 1-1/2,NC 3 21990 8 LOCKWASHER,1/2 4 21725 8 HEX NUT,1/2,NC 5 27975A 1 GUARD,CUTTERSHAFT 6 06520242 1 FLAP,75”,FRONT 7 21632 20 CAPSCREW,3/8 x 1-1...
Triple Gang Flail Common Section 6 - 32 STD DUTY 90” REAR FLAIL STANDARD ROTATION
Triple Gang Flail Common Section 6 - 33 90” REAR FLAIL STANDARD ROTATION ITEM P/N QTY DESCRIPTION 1 06320115 1 BONNET,90,STD,ROSTA 2 21731 6 CAPSCREW,1/2 x 1-1/2,NC 3 21990 6 LOCKWASHER,1/2 4 21725 6 HEX NUT,1/2,NC 5 27975A 1 GUARD,CUTTERSHAFT 6 TF1135 2 BAR,FLAP,TSF/TRF 90 7 06520243 1 FLAP,90”,FRO...
Triple Gang Flail Common Section 6 - 34 STD DUTY 90” REAR FLAIL REVERSE ROTATION
Triple Gang Flail Common Section 6 - 35 90” REAR FLAIL REVERSE ROTATION ITEM P/N QTY DESCRIPTION 1 06320115 1 BONNET,90,STD,ROSTA 2 21731 8 CAPSCREW,1/2 x 1-1/2,NC 3 21990 8 LOCKWASHER,1/2 4 21725 8 HEX NUT,1/2,NC 5 27975A 1 GUARD,CUTTERSHAFT 6 06520243 1 FLAP,90”,FRONT 7 21632 20 CAPSCREW,3/8 x 1-1...
Triple Gang Flail Common Section 6 - 36 STD DUTY REAR FLAIL DRIVE ASSEMBLY
Triple Gang Flail Common Section 6 - 38 STD DUTY PTO DRIVE ASSEMBLY
Triple Gang Flail Common Section 6 - 40 HVY DUTY 75” REAR FLAIL STANDARD ROTATION
Triple Gang Flail Common Section 6 - 41 75” REAR FLAIL STANDARD ROTATION ITEM P/N QTY DESCRIPTION 1 22043J 1 BONNET,75,HD 2 21732 2 CAPSCREW,1/2 x 1-3/4,NC 3 21990 22 LOCKWASHER,1/2 4 TF4335 1 ROD,GROUND ROLLER ADJ,LF 5 21725 22 HEX NUT,1/2,NC 6 21632 26 CAPSCREW,3/8 x 1-1/2,NC 7 22016 26 FLATWASHER...
Triple Gang Flail Common Section 6 - 42 HVY DUTY 75” REAR FLAIL REVERSE ROTATION
Triple Gang Flail Common Section 6 - 44 HVY DUTY 75” REAR FLAIL DRIVE ASSEMBLY
Triple Gang Flail Common Section 6 - 45 75” REAR FLAIL DRIVE ASSEMBLY ITEM P/N QTY DESCRIPTION 1 22043J 1 BONNET,75,HD 2 31279A 1 HITCH,3-POINT 3 40454 2 SPACER 4 27508 4 CAPSCREW,8MMx20MM(1.25) 5 6T2619 8 LOCKWASHER,8MM 6 28447E 1 GUARD,OUTPUT SHAFT 7 28505 1 GEARBOX,REAR FLAIL,COMER T22A 8 0652018...
Triple Gang Flail Common Section 6 - 46 HVY DUTY 90” REAR FLAIL STANDARD ROTATION
Triple Gang Flail Common Section 6 - 48 HVY DUTY 90” REAR FLAIL REVERSE ROTATION
Triple Gang Flail Common Section 6 - 50 HVY DUTY 90” REAR FLAIL DRIVE ASSEMBLY
Triple Gang Flail Common Section 6 - 51 90” REAR FLAIL DRIVE ASSEMBLY ITEM P/N QTY DESCRIPTION 1 22044J 1 BONNET,90,HD 2 31279A 1 HITCH,3-POINT 3 40454 2 SPACER 4 27508 4 CAPSCREW,8MMx20MM(1.25) 5 6T2619 8 LOCKWASHER,8MM 6 28447E 1 GUARD,OUTPUT SHAFT 7 28505 1 GEARBOX,REAR FLAIL,COMER T22A 8 0652018...
Triple Gang Flail Common Section 6 - 52 HVY DUTY 96” REAR FLAIL STANDARD ROTATION
Triple Gang Flail Common Section 6 - 53 96” REAR FLAIL STANDARD ROTATION ITEM P/N QTY DESCRIPTION 1 22045J 1 BONNET,96,HD 2 21732 2 CAPSCREW,1/2 x 1-3/4,NC 3 21990 22 LOCKWASHER,1/2 4 TF4335 1 ROD,GROUND ROLLER ADJ,LF 5 21725 22 HEX NUT,1/2,NC 6 21632 34 CAPSCREW,3/8 x 1-1/2,NC 7 22016 34 FLATWASHER...
Triple Gang Flail Common Section 6 - 54 HVY DUTY 96” REAR FLAIL REVERSE ROTATION
Triple Gang Flail Common Section 6 - 55 96” REAR FLAIL REVERSE ROTATION ITEM P/N QTY DESCRIPTION 1 22045J 1 BONNET,96,HD 2 21732 3 CAPSCREW,1/2 x 1-3/4,NC 3 21990 22 LOCKWASHER,1/2 4 TF4335 1 ROD,GROUND ROLLER ADJ,LF 5 21725 22 HEX NUT,1/2,NC 6 21632 34 CAPSCREW,3/8 x 1-1/2,NC 7 22016 34 FLATWASHER,...
Triple Gang Flail Common Section 6 - 56 HVY DUTY 96” REAR FLAIL DRIVE ASSEMBLY
Triple Gang Flail Common Section 6 - 57 96” REAR FLAIL DRIVE ASSEMBLY ITEM P/N QTY DESCRIPTION 1 22045J 1 BONNET,96,HD 2 31279A 1 HITCH,3-POINT 3 40454 2 SPACER 4 27508 4 CAPSCREW,8MMx20MM(1.25) 5 6T2619 8 LOCKWASHER,8MM 6 28447E 1 GUARD,OUTPUT SHAFT 7 28505 1 GEARBOX,REAR FLAIL,COMER T22A 8 0652018...
Triple Gang Flail Common Section 6 - 58 HVY DUTY 102” REAR FLAIL STANDARD ROTATION
Triple Gang Flail Common Section 6 - 59 102” REAR FLAIL STANDARD ROTATION ITEM P/N QTY DESCRIPTION 1 22046J 1 BONNET,102,HD 2 21732 2 CAPSCREW,1/2 x 1-3/4,NC 3 21990 22 LOCKWASHER,1/2 4 TF4335 1 ROD,GROUND ROLLER ADJ,LF 5 21725 22 HEX NUT,1/2,NC 6 21632 36 CAPSCREW,3/8 x 1-1/2,NC 7 22016 36 FLATWASH...
Triple Gang Flail Common Section 6 - 60 HVY DUTY 102” REAR FLAIL REVERSE ROTATION
Triple Gang Flail Common Section 6 - 61 102” REAR FLAIL REVERSE ROTATION ITEM P/N QTY DESCRIPTION 1 22046J 1 BONNET,102,HD 2 21732 3 CAPSCREW,1/2 x 1-3/4,NC 3 21990 22 LOCKWASHER,1/2 4 TF4335 1 ROD,GROUND ROLLER ADJ,LF 5 21725 22 HEX NUT,1/2,NC 6 21632 36 CAPSCREW,3/8 x 1-1/2,NC 7 22016 36 FLATWASHE...
Triple Gang Flail Common Section 6 - 62 HVY DUTY 102” REAR FLAIL DRIVE ASSEMBLY
Triple Gang Flail Common Section 6 - 63 102” REAR FLAIL DRIVE ASSEMBLY ITEM P/N QTY DESCRIPTION 1 22046J 1 BONNET,102,HD 2 31279A 1 HITCH,3-POINT 3 40454 2 SPACER 4 27508 4 CAPSCREW,8MMx20MM(1.25) 5 6T2619 8 LOCKWASHER,8MM 6 28447E 1 GUARD,OUTPUT SHAFT 7 28505 1 GEARBOX,REAR FLAIL,COMER T22A 8 06520...
Triple Gang Flail Common Section 6 - 71 PAGE INTENTIONALLY LEFT BLANK
Triple Gang Flail Common Section 6 - 72 ITEM PART NO. QTY. DESCRIPTION 06505044 AVAIL FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW,8MMX25MM(1.25 PITCH) 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER,10 MIC,RETURN LINE 7 06505049 1 CAN/BODY RESERVOIR...
Triple Gang Flail Common Section 6 - 73 FRONT PUMP ASY ITEM P/N QTY DESCRIPTION TF4450 AVAIL FRONT MOUNTED PUMP P330 1 TF4459 1 CONTINENTAL SHAFT 2 TF4451 1 SNAP RING 3 TF4452 1 OUTBOARD BEARING 4 TF4467 1 BEARING RETAINER RING 5 TF4472 1 RETAINING RING 6 TF4473 1 SPACER 7 TF4453 1 LIP SEAL 8 TF4454...
Triple Gang Flail Common Section 6 - 74 SIDE DECK MOTOR – HIGH PRESSURE
Triple Gang Flail Common Section 6 - 78 HYDRAULIC LIFT CYLINDER
Triple Gang Flail Common Section 6 - 86 COOLER ASSEMBLY
Triple Gang Flail Common Section 6 - 88 CASTER WHEEL REAR DECK
Triple Gang Flail Common Section 6 - 90 ITEM PART NO. QTY. DESCRIPTION * REF * BONNET (REFER TO HEAD PARTS) 2 30531A 1 BRACKET, TRAVEL LOCK 3 TF4248 1 PLATE, TRAVEL LOCK 4 23745 1 TRAVEL LOCK HOOK 5 21783 2 CAPSCREW,5/8”x2” NC 6 21992 2 LOCKWASHER, 5/8” 7 21775 2 HEX NUT, 5/8” NC 8 TF4250 1 PIN, TRA...
Triple Gang Flail Common Section 6 - 91 SOLENOID BRAKE VALVE ASSEMBLY ITEM P/N QTY DESCRIPTION * 34115 AVAIL SOLENOID BRAKE VALVE ASSEMBLY - HIGH PRESSURE 1 34092 1 BRAKE VALVE, BLANK 2 34095 1 RELIEF VALVE, 3000 PSI 3 34094 2 LOGIC ELEMENT 4 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASH...
Triple Gang Flail Common Section 6 - 92 BRAKE VALVE ASSEMBLY W/ METRI PAK ITEM PART NO. QTY. DESCRIPTION 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 1 RELIEF V...
Triple Gang Flail Common Section 6 - 93 SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTING FAILURE MODE: CHECK STEPS - MOWER WILL NOT START - system pressure is low (engine not lugging). 1 thru 6 - MOWER WILL NOT START - system pressure is high (engine lugging). “MR” port will be h...
Triple Gang Flail Common Section 6 - 94 DECAL LOCATION PB80068 ITEM PART NO. QTY. DESCRIPTION 1 31522 6 DECAL, TIGER LOGO, 10” X 5.5” 2 22839 3 USE HAND GREASE GUN 3 N/A 3 SERIAL NUMBER PLATE 4 6T3236 3 MADE IN U.S.A. 5 6T3249A 3 LUBE CUTTER SHAFT BEARING 6 6T3261 3 LUBE GROUND ROLLER BEARING 7 6T32...
Triple Gang Flail Common Section 6 - 95 SWITCHBOX SERVICE PARTS ITEM P/N QTY. DESCRIPTION 1 06514011 1 SWBX,ALUM,BLK,06510097 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 06510028 1 SWITCH,FORWARD/BRAKE/REV 4 33811 2 SWITCH,MASTER/DECK FLOAT 5 6T3923 2 INDICTATOR LIGHT,ON,RED 6 34540 2 STRAIN RELIEF,3/4,BLAC...
Triple Gang Flail Common Section 6 - 96 SWITCHBOX SCHEMATIC
Triple Gang Flail Common Section 6 - 97 PTO STAND ITEM PART NO. QTY. DESCRIPTION 1 06370080 1 BRACKET,SUPPORT 2 06370022 1 SUPPORT, PTO 3 06520048 1 PIN, .5x2.5,BENT,W/R-CLIP
Assembly Section 5-2 TRIPLE EGRESS MOUNTING Park the tractor on a flat, hard, level surface. Lower both side decks down onto the hard surface. Make sure the engine is off and the park brake has been set. Operate thelift controls several times to release any pressure contained in the hydraulic lift s...
Assembly Section 5-3 TRIPLE EGRESS MOUNTING CONTINUED ASSEMBLY - TRIPLE EGRESS, CAB NOTE: Use the egress pump ONLY to lifting or lowering the head for storage, or transportation by trailer. When the egress pump is not in use make sure theswitch box key is in the “off” position and key has been remov...
Assembly Section 5-4 EGRESS OPERATION When operating the egress system to lift the deck, turn the key to the “DRAFT” position and push the rocker switch to the “LIFT” position and it will lift the draft beam.Once the draft beam is lifted to the highest position, then turn the key to the “DECK”positi...
Assembly Section 5-5 TRIPLE EGRESS TROUBLESHOOTING FAILURE MODE: CHECK STEPS - DECK OR DRAFT CYLINDER ONLY GOES ONE WAY. 1 and 2 - DECK OR DRAFT CYLINDER WILL NOT STAY IN POSITION. 1 and 2 - WILL OPERATE WITH LIFT VALVE, BUT NOT WITH EGRESS. 3 and 5 - EGRESS DOES NOT OPERATE AS FAST AS IT USED TO. 3...
WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material andworkmanship. Any part of equipment that in Tiger’s judgement, show evidence ofsuch defects will be repaired or replac...
ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better ope...
TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table ofcontents clearly identifies each section where you can easily find the information yo...
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