Tiger 6020009 - Manuals
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Manual Tiger 6020009
Summary
FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions,Assembly instructions, Operations, Maintenance and Parts. This manual will alsoassist you in the proper break-in, daily care, and troubleshoo...
TABLE OF CONTENTS SAFETY _____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBLY / MOUNTING SECTION _______________________ 2-1 OPERATION SECTION _________________________________ 3-1 MAINTENANCE SECTION ______________________________ 4-1 P...
Twin rtry Safety Section 1-2 SAFETY Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATHOR VERY SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, COULD result inDEATH OR SERIOUS INJURY. Indicates an imminently hazardous situation that...
Twin Rtry Safety Section 1-3 SAFETY DANGER! Never operate the Tractor or Implement until you have read andcompletely understand this Manual, the Tractor Operator’s Manual,and each of the Safety Messages found in the Manual or on the Tractorand Implement. Learn how to stop the tractor engine suddenly...
Twin Rtry Safety Section 1-5 SAFETY WARNING! Transport only at safe speeds. Serious accidents and injuriescan result from operating this equipment at unsafe speeds.Understand the Tractor and Implement and how it handles beforetransporting on streets and highways. Make sure the Tractorsteering and br...
Twin rtry Safety Section 1-6 SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from theImplement while it is in motion or while tractor engine is running. Makesure the tractor engine is OFF before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts f...
Twin Rtry Safety Section 1-7 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’salertness and coordination and therefore affect the operator’s ability tooperate the equipment safely. Before operating t...
Twin rtry Safety Section 1-10 SAFETY WARNING! The rotating parts of this machine continue to rotate even after the Tractor has beenturned off. The operator should remain in his seat for 60 seconds after the brakehas been set, the PTO disengaged, the tractor turned off, and all evidence ofrotation ha...
Twin Rtry Safety Section 1-11 SAFETY WARNING! In addition to the design and configuration of this Implement, including Safety Signs and SafetyEquipment, hazard control and accident prevention are dependent upon the awareness,concern, prudence, and proper training of personnel involved in the operati...
Twin rtry Safety Section 1-12 SAFETY 22840 INSIDE OF CAB 22839 MOWER DECK 24028 MOWER DECK 10” x 5.5” 31522 MOWER DECK18.25” x10” 31523 HYDRAULIC TANK PART NO.LOCATION
Twin Rtry Safety Section 1-17 SAFETY 6T3261 MOWER DECK 6T3249A MOWER DECK TB1011 MOWER DECK PART NO.LOCATION
Twin rtry Safety Section 1-18 SAFETY 34852 HYDRAULIC TANK
Twin Rtry Safety Section 1-19 SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 1 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL, SHEET, MANUAL CANISTER 2 * DECAL 3 * DECAL 4 * DECAL 5 * AVAIL SPECIFIC PRODUCT MANUAL 6 33753 1 E M I SAFETY MANUAL 7 34296 1 FRONT ADHESIVE PAD...
Twin rtry Safety Section 1-20 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulationsconcerning employer and employee equipment operators. This section is not intended as a legalinterpretation of the law and should not be considered as such . ...
Assembly Section 2-2 ASSEMBLY Before attempting to mount or service your Tiger mower, it is important to read and understand all of the information in the Safety section of thismanual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor...
Assembly Section 2-3 ASSEMBLY ADJUSTING REAR WHEELS Raise rear of tractor onto jack-stands. Follow the instructions in the tractor owners manual for adjusting tires and rims to 72” center for side mounted mowers and 79.8” for boom mowers. NOTE: This may require switching thewheels to opposite sides ...
Assembly Section 2-6 ASSEMBLY POLY-CARBONATE SAFETY WINDOW NOTE: This should be done before mounting the main frame. 1. Disconnect gas shock at door. Remove the right side cab door from tractor cab by removing hinge pins. 2. Remove the existing hardware and discard factory glass door.3. Place small ...
Assembly Section 2-7 ASSEMBLY FRONT WORKLAMP RELOCATION 1. Cut the right side front hand rail from the bottom of worklamp to the bottom of the hand rail. 2 Bend the hand rail inside to avoid the boom collision with the worklamp. INSTALLING MIRROR BRACKET Install the mirror mounting bracket to the tr...
Assembly Section 2-8 ASSEMBLY EXHAUST MOUNT NOTE: This should be done after mounting the main frame.1. Cut the tractor hood as shown in pic. # 1 to accomodate modified exhaust turbo tube. 2 Remove the muffler from existing turbo tube. 3. Remove existing turbo tube from tractor turbo.4. Install the e...
Assembly Section 2-10 ASSEMBLY SWITCH MOUNTING Refer to the parts section for wiring diagrams. Remove top instrument panel (tach, and hour meter) for access to the wires. Route the red and green wire from the switch box wires from the switch box to the bottom right corner of the instrumentm panel ne...
Assembly Section 2-12 ASSEMBLY FRONT PUMP MOUNTING Install the pump mounting bracket on the front of the tractor with cap-screws and lock-washers as shown in the parts section illustration. DO NOT tighten fastenersat this time. Slide the pump drive shaft into the crankshaft adapter. The end with the...
Assembly Section 2-14 ASSEMBLY CABLE LIFT DRAFT BEAM INSTALLATION Install ½” O-ring breather into butt port of inboard cylinder. In all fittings in the rod end of the cylinder according to diagrams in parts section. These fittingsshould be positioned to face the butt end of the cylinder. Next turn t...
Assembly Section 2-15 ASSEMBLY DRAFT BEAM MOUNTING Pull the inboard cylinder piston rod down to the extreme extended position. Slide the draft beam under the cylinder, and align clevis hole with draft beam hole nearestto the tractor. Install pin and secure with R-clips. Using inboard cylinder as a p...
Assembly Section 2-16 ASSEMBLY Check for oil leaks at all fittings and connections using a piece of paper or cardboard. DO NOT USE HANDS TO CHECK FOR FLUID LEAKS! Raise the tree point hitch and check the tractor internal hydraulics, fill to proper level if needed. DECK MOUNTING AND LIFT ASSEMBLY Ins...
Assembly Section 2-17 ASSEMBLY TURNBUCKLE ADJUSTMENT Extend the outboard cylinder until the deck touches the stop on the draft beam. Hold the deck in this position to adjust the lift cable tension. Adjust turn buckle untilcable is tight. Lower and raise the deck to check adjustment. The mower deck s...
Assembly Section 2-18 ASSEMBLY DRAFT BEAM MOUNTING Pull the inboard cylinder piston rod down to the extreme extended position. Slide the draft beam under the cylinder, and align clevis hole with draft beam hole nearestto the tractor. Install pin and secure with R-clips. Using inboard cylinder as a p...
Assembly Section 2-19 ASSEMBLY DECK / MOTOR FEEDLINE Install the 1” hose with the 180 degree flange on the front side of the motor to the top of the solenoid valve. Secure to motor with flange kit, and install swivel fittings onthe other end. Install the other 1” hose with the 60 degree flange on th...
Assembly Section 2-20 ASSEMBLY DECK / MOTOR FEEDLINE MOUNTING (cont.) Be sure that all grease zerks are installed in the draft beam pin bosses. Grease all areas of the draft beam according to the instructions in the maintenance section.Re-check all fittings for tightness and be sure teflon tape has ...
Twin rtry Operation Section 3-1 OPERATION OPERATION SECTION
Twion Rtry Operation Section 3-2 OPERATION Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed,will help protect the operator and bystanders from injury or death. Many of themessages w...
Twin rtry Operation Section 3-3 OPERATION STARTING TRACTOR AND MOWER Check the operators manual received from the tractor manufacturer, for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if caution isnot u...
Twion Rtry Operation Section 3-4 OPERATION CONTROL LOCATION AND FUNCTIONS The side mower height is controlled with a two or three spool valve and is coordinated as shown below. The optional three spool valve allows for the operationof a rear rotary mower or side ditcher. If the unit is equipped with...
Twin rtry Operation Section 3-5 OPERATION Once on location, lower the mower deck slightly above the material to be cut, so the mower does not have to start under a load. Bring the R.P.M. of the tractor up to1200 and engage the side mower. If a rear mower is being used, allow the R.P.M. toreturn to 1...
Twion Rtry Operation Section 3-6 OPERATION When encountering a very severe condition which causes the tractor to stall, disengage mower, start tractor, raise the mower from the cut. Shut tractor off andinspect the mower, blades and disk for damage before engaging mower again. If the blades jam or st...
Twin rtry Operation Section 3-7 OPERATION TRANSPORTING MOWER Transporting under the units own power: When transporting between job sites or between cutting passes, the following procedure should be followed: Shut off the power to the cutting head(s) and allow allmotion to come to a complete stop. Ra...
Twion Rtry Operation Section 3-8 OPERATION Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end backonto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivotpin. S...
Twion Rtry Operation Section 3-10 OPERATION Rotary Mower PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotationhas stop and the tractor is in th...
Twion Rtry Operation Section 3-12 OPERATION FRONT END LOADER PRE-OPERATION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ B e f o re c o n d u c t i n g t h e i n s p e c t i o n , m a k e s u re t h e Tr a c t o r e n g i n e i s o f f , ...
Twin Rtry Maintenance Section 4-1 MAINTENANCE MAINTENANCE SECTION
Twin Rtry Maintenance Section 4-2 MAINTENANCE Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help theoperator in the regular servicing of the mower. Regular maintenance at theintervals mentioned w...
Twin Rtry Maintenance Section 4-3 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing isrequired. This symbol indicates a point that needs to be greased at an interval...
Twin Rtry Maintenance Section 4-4 MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Change Change after first 50 Filter hours only, then every (10 micron filter) 500 hours or yearly In-Line High Pressure Change Change after first 50 Filter hours only, then every (10 micro...
Twin Rtry Maintenance Section 4-5 MAINTENANCE SYMPTOMS CAUSE REMEDY Oil Temperature rises 1. Low oil level 1. Bring oil to proper level above 200 deg. F 2. Kinked or blocked 2. Inspect, Repair, or Replace hoses 3. Worn pump/motor 3. Disable and repair Mower will not start 1. Blown fuse 1. Check fuse...
Twin Rtry Maintenance Section 4-6 MAINTENANCE Motor will not work 1. Excessive wear 1. Disassemble and repair. on internal parts NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, cal...
Twin Rtry Maintenance Section 4-8 MAINTENANCE LUBRICATION RECOMMENDATIONS Description Application General Specification Recomended Mobil Lubricant Tractor Hydraulics Reservoir JD-20C Mobilfluid 424 MF M1135,M1141FNHM2C134D (FNH201) Mower Hydraulics Reservoir Cold Temperatures 0 F Start-Up ISO 46 Ant...
Twin Rtry Maintenance Section 4-9 MAINTENANCE POLYCARBONATE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS ® SUPERCOATED ™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended ...
Twin Rtry Maintenance Section 4-10 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “ OFF ”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the press...
Twin Rtry Maintenance Section 4-11 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches theelement p/n on the filter...
Twin Rtry Maintenance Section 4-15 MAINTENANCE BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLEDTO MOTOR OR P.T.O. ! Fail...
Twin Rtry Maintenance Section 4-17 MAINTENANCE ROTARY KNIFE REPLACEMENT 1 – Be sure you have a complete matching set of new knives for replacement. 2 – Remove knives and inspect holes for damage. Also watch for cracks in the diskaround the holes. 3 – Lube threads with anti-seize, motor oil or grease...
Twin Rtry Maintenance Section 4-18 MAINTENANCE REPLACEMENT OF ROTARY DISK Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property! The bolts that attach the knife mounting disk to the spindle must be grade 8. These 5/8 inch bolts ...
Twin Rtry Maintenance Section 4-19 MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT WARNING! A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts ofassembly may be damaged. NOTE: The gre...
Twin Rtry Maintenance Section 4-20 MAINTENANCE BEARING INSTALLATION 1 – Press upper bearing cup into the spindle housing. 2 – Turn the spindle housing over and press in the lower bearing cup. 3 – Place the lower bearing cone in the bearing cup. Next press the seal into thespindle housing. The inner ...
Twin Rtry Maintenance Section 4-22 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in theoperators manual. ______ Pump Drive Shaft: If required with drive shaft / coupler check for en...
Parts Section 5-2 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Par...
Parts Section 5-3 PARTS SECTION TABLE OF CONTENTS SECTION ASSEMBLY PAGE TRACTOR SPECIFIC PARTS: TRACTOR MOUNT KIT – MAIN FRAME 06101031-37 5-4 TRACTOR MOUNT KIT - HYDRAULICS,TRR 06101031-37 5-6 TRACTOR MOUNT KIT - HYDRAULICS,TRAILKAT 06101031-37 5-8 TRAC. MNT. KIT – BRACE / BATT., CAB / WOC 06101031...
Parts Section 5-5 R 7-98 TRACTOR MOUNT KIT - MAIN FRAME ITEM PART NO. QTY. DESCRIPTION 1 06300009 1 MAIN FRAME, TSA 115 2 06380001 1 REAR RESERVOIR SUPPORT 3 06380002 1 FRONT RESERVOR SUPPORT 4 32667 1 RESERVOIR TANK FRAME 5 32669 1 RESERVOIR TANK STRAP 06700006 AVAIL. RESERVOIR TANK ASSY, TSA. 6 21...
Parts Section 5-7 4-22-02 TRACTOR MOUNT KIT - HYDRAULICS, TRR ITEM PART NO. QTY. DESCRIPTION 1 32869 1 NIPPLE,MALE LONG,1MOR X 1MJ 2 06505017 1 CLAMP KIT,1 HOSE,1" 4 34067 1 ADAPTER,1 1/4MORX1 1/4MJ 5 34069 1 BALL VALVE,1-1/4FOR 6 24724 1 SWIVEL 7 34183 1 BULKHEAD ADAPTER 9 06500065 1 HOSE,1-1/4...
Parts Section 5-24 BOOM POLYCARBONATE CAB SAFETY WINDOW KIT R 00-00 ITEM PART NO. QTY. DESCRIPTION 1 06490004 1 POLYCARBONATE, NHTSA 115, DOOR, RH 2 31965 17” TRIM SEAL, 3/8 CLIP X 3/4 OD BULB 3 06530502 2 CAPSCREW 8 MM X 40 MM GR8 4 * 8 EXISTING HARDWARE 5 06530501 1 CAPSCREW 6 MM X 25 MM GR8 6 065...
ITEM PART NO. QTY. DESCRIPTION 1 06410113 1 MNT,EXHAUST,TSA115-135 2 06410121 1 MNT,EXHAUST,SUPPORT,TSA115-135 3 06520023 1 TUBE,EXHAUST RELOCATE,TSA,6CYL 4 32986 2 CLAMP,EXHAUST,3 1/2 5 21630 4 CAPSCREW,3/8x1,NC 6 21988 4 LOCKWASHER,3/8 7 21625 4 HEX NUT,3/8 NC 8 * 2 EXISTING MAINFRAME HARDWARE EXH...
R 7-98 OPTIONAL PUMP AND GRILL GUARD KIT ITEM PART NO. QTY. DESCRIPTION 1 32876 1 GUARD, TANDUM PUMP UNIVERSAL 2 32737 1 UNIVERSAL GRILL GUARD 3 21637 4 CAPSCREW - 3/4 X 2-3/4 4 22021 4 FLATWASHER - 3/4 5 21993 4 LOCKWASHER - 3/4 6 21825 4 HEX NUT - 3/4
Parts Section 5-28 BRAKE VALVE SOLENOID 12-17-02 ITEM PART NO. QTY. DESCRIPTION * 34115 AVAIL SOLENOID BRAKE VALVE ASSEMBLY - HIGH PRESSURE 1 34092 1 BRAKE VALE, BLANK 2 34095 1 RELIEF VALVE, 3000 PSI 3 34094 2 LOGIC ELEMENT 4 34093 1 SOLENOID, 2 POSITION, 3 WAY 5 34091 1 RELIEF VALVE, 2600 PSI ** 3...
Parts Section 5-29 R 7-98 SOLENOID VALVE SWITCH AND WIRING ITEM PART NO. QTY. DESCRIPTION 06510027 AVAIL SWTCHBX ASSY,TWIN/T3F,REV FAN ASY 1 6T3923 1 INDICATOR LIGHT 2 35227 1 RELAY 3 6T3934 OPT. TEMPERATURE GAUGE 4 6T3931 OPT. TEMPERATURE SENSOR 5 6T3927 1 CONTINUOUS SOLENOID SWITCH 6 34532 1 TOGGL...
Twin Rotary Common Section 6-4 REAR ROTARY DECK ASSEMBLY
Twin Rotary Common Section 6-6 TRAILKAT® REAR ROTARY DECK ASSY NOTE ORIENTATIONOF ITEM 34, LARGEZERK FORWARD
Twin Rotary Common Section 6-8 REAR ROTARY CASTER WHEEL & 3PT ASSEMBLY
Twin Rotary Common Section 6-10 REAR ROTARY HYDRAULICS
Twin Rotary Common Section 6-13 60” ROTARY MOTOR ITEM PART NO. QTY. DESCRIPTION * 06504016 AVAIL MOTOR ASSEMBLY 1 1/4” COMPLETE TSR/TRAILKAT 1 22790 1 SHAFT END COVER 2 06504025 1 PORT END COVER 3 02962194 1 GEAR HOUSING 4 06504053 1 MATCHED GEAR SET 5 02962197 4 CAP SCREW 6 06504027 2 SET SCREW 7 0...
Twin Rotary Common Section 6-26 ITEM PART NO. QTY. DESCRIPTION 1 REF. * REAR RTRY - REFER TO REAR RTRY DECK ASSY 2 28511 1 REAR RTRY STAND 3 TB1033D 2 PIN,CLEVIS 1"X4"(DRILLED7/32) 4 6T3014 3 ROLL PIN, 1/4" x 2" 5 6T3004 1 R-CLIP (HAIRPIN COTTER, 3/16") SAFETY STAND
Twin Rotary Common Section 6-27 CASTER WHEEL ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 21459 1 SPINDLE, CASTER WHEEL AXLE 2 21987 5 LOCKWASHER, 5/16” 3 21575 5 HEX NUT, 5/16” 4 8548 5 CAPSCREW, 5/16” x 3/4”, NC 5 22697-1 1 RIM, OUTER/RR RTRY CASTER ASSY 6 21416 1 TIRE,SOLID,RR-RTRY 7 22696-1 1 RIM,R...
Twin Rotary Common Section 6-28 BRAKE VALVE ASSEMBLY W/ METRI PAK ITEM PART NO. QTY. DESCRIPTION 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 3500 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 1 RELIEF VALVE, 26...
Twin Rotary Common Section 6-29 SWITCHBOX SERVICE PARTS ITEM P/N QTY. DESCRIPTION 1 06514011 1 SWBX,ALUM,BLK,06510097 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 06510028 1 SWITCH,FORWARD/BRAKE/REV 4 33811 2 SWITCH,MASTER/DECK FLOAT 5 6T3923 2 INDICTATOR LIGHT,ON,RED 6 34540 2 STRAIN RELIEF,3/4,BLACK,NYLON ...
Twin Rotary Common Section 6-30 SWITCHBOX SCHEMATIC
WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material andworkmanship. Any part of equipment that in Tiger’s judgement, show evidence ofsuch defects will be repaired or replac...
ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better ope...
TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table ofcontents clearly identifies each section where you can easily find the information yo...
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