Taylor C043 - Manuals

1 Model C043 To the Installer 131122 Section 1 To the Installer The following information has been included in themanual as safety and regulatory guidelines. Forcomplete installation instructions, please see theInstallation Checklist. Installer Safety In all areas of the world, equipment should be i...

2 Model C043 To the Installer 111216 This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care shouldbe taken in moving this equipment for any reason.Two or more persons are required to safely movethis unit. Failure to comply may result in personalinjury or equipmen...

3 Model C043 To the Installer Beater Rotation Beater rotation must be counter-clockwise as viewed looking into the freezing cylinder. Note: The following procedures should beperformed by a trained service technician. To correct rotation on a three-phase unit,interchange any two incoming power supply...

4 Model C043 To the Operator 131122 Section 2 To the Operator Your freezer has been carefully engineered andmanufactured to give you dependable operation. This unit, when properly operated and cared for, willproduce a consistent quality product. Like allmechanical products, it will require cleaning ...

8 Model C043 Operator Parts Identification Section 4 Operator Parts Identification C043 Figure 1

9 Model C043 Operator Parts Identification Exploded View Parts Identification ITEM DESCRIPTION PART NO. 1 TRAY A.-DRIP X63636 2 COVER-HOPPER-FRONT INS 065701 3 COVER-HOPPER-REAR INS 065700 4 LEVER A.-FLOW REG X64316 5 ROD-FLOW CONTROL 063593 6 TUBE A.-FEED PLASTIC X67453 7 PANEL A.-REAR X63715 8 SCR...

10 Model C043 Operator Parts Identification 110207 Beater Door & Hopper Assemblies Figure 2

11 Model C043 Operator Parts Identification 110207 Beater Door & Hopper Assemblies Parts Identification ITEM DESCRIPTION PART NO. 1 CHUTE-SHORT 063618 2 DOOR A. C043 X63611-SER 3 NUT-STUD 043666 4 PLATE-DRAW ARM 063614 5 NUT-STUD 034383 6 GASKET-DOOR HT 4” DOUBLE 048926 7 BEARING-DOOR-FRONT 0643...

12 Model C043 Operator Parts Identification 130321 Accessories Figure 3 ITEM DESCRIPTION PART NO. 1 BRUSH-DBL END-PUMP & FEED 013072 2 BRUSH-DRAW VALVE 1”OD X2”X17” 013073 *3 BRUSH-BARREL 063843 *4 BRUSH-REAR BRG 063844 5 BRUSH-MIX PUMP BODY 3”X7” 023316 6 BRUSH-END-DOOR-SPOUT-SS 039719 ITEM DES...

13 Model C043 Operator Parts Identification Section 5 Important to Operator Figure 4 ITEM DESCRIPTION 1 HOPPER REFRIGERATION SWITCH 2 OPERATIONAL REFRIGERATION SWITCH 3 FLOW ADJUSTMENT KNOB 4 MIX LOW INDICATOR LIGHT 5 BEATER MOTOR SWITCH 6 DIGITAL COUNTDOWN TIMER Hopper Refrigeration Switch The hopp...

14 Model C043 Operating Procedures Section 6 Operating Procedures This machine is a three flavor custard freezer. It hasthree 30 quart (28 liter) hoppers. The mix flows bygravity through an adjustable flow control into thefreezing cylinders. This unit has been designed toproduce a rich tasting custa...

15 Model C043 Operating Procedures Step 3 Slide the seal over the shaft and groove until itsnaps into place. Figure 7 Step 4 Fill the inside portion of the seal with 1/4” (6 mm)more lubricant and lubricate the flat side of the sealthat fits onto the rear shell bearing. Figure 8 Step 5 Lubricate the ...

17 Model C043 Operating Procedures 111216 Door Assembly Step 1 With the door in a horizontal position, install thedraw arm plate. Install all three short stud nuts andleave them loose. Figure 15 Step 2 Turn the door over and install the door gasket. Note: DO NOT lubricate the gasket, as this will ca...

18 Model C043 Operating Procedures Sanitizing Step 1 Using lukewarm water, prepare an approved 100 PPM sanitizing solution (examples: 5 gal. [19 liters]of Kay-5 R or 4 gal. [15 liters] of Stera-Sheen R ). USE WARM WATER AND FOLLOW THE MANU-FACTURER'S SPECIFICATIONS. Step 2 Place the feed tube and th...

21 Model C043 Operating Procedures 130503 Priming KEEP FINGERS OUT OF FILL AND DISCHARGE OPENINGS! Failure to do so may result in severe personal injury, contaminatedproduct, or component damage. Step 1IMPORTANT: Verify that the flow adjustment knob is in the “CLOSE” position and the beater motorswi...

23 Model C043 Operating Procedures Step 10 Open the draw arm plate. Figure 39 Note: A chattering noise indicates that not enough mix is entering the freezing cylinder. It may benecessary to increase the flow of mix into thefreezing cylinder. Increase the flow control knob only1/2 a number at a time ...

26 Model C043 Operating Procedures 120213 Step 3 Set the timer for one minute. After the minuteexpires, open the flow control assembly to “1” andset the timer for three minutes. Note: Whenever an adjustment is made, first turn the adjustment knob all the way to “5” and then backto the desired number...

27 Model C043 Operating Procedures Step 7 Open the draw arm plate. Continue to run the frozencustard into the holding cabinet until the desiredamount is obtained. Adjust the mix flow as neededto maintain proper product consistency. When thedesired amount is obtained and more custard will bemade late...

28 Model C043 Operating Procedures Step 5 Open the draw arm plate and turn the flowadjustment knob to “5”. Run the remaining mixthrough the freezing cylinder and properly dispose ofthe mix. Figure 58 Note: If local health codes permit the use ofrerun , place a sanitized, NSF approved rerun container...

29 Model C043 Operating Procedures Step 3 Close the draw arm plate and remove the productchute. Figure 62 Step 4 Install the splash guard. Figure 63 Step 5 With a pail beneath the draw arm plate, pour fourgallons (15 liters) of cool , clean water into the hopper. ( Note: Use the faucet if the machin...

30 Model C043 Operating Procedures Step 8 Open the draw plate and drain the rinse water fromthe freezing cylinder. Figure 67 Step 9 Repeat this procedure until all mix residue is goneand the water is clear. Step 10 Place the beater switch in the “OFF” position. Figure 68 Step 11Repeat these steps fo...

32 Model C043 Operating Procedures Disassembly Step 1 Remove the door assembly. Figure 75 Step 2 Disassemble the door assembly. Remove the gasketfrom the product door. Figure 76 Step 3 Remove the front bearing from the door or beatershaft. Figure 77 Step 4 While removing the beater shaft, take each ...

33 Model C043 Operating Procedures Step 5 Remove the rear seal from the beater shaft. Use asingle-use towel to remove the lubricant from theseal before taking it to the sink for cleaning. Figure 79 Note: If the rear seal remains in the drive coupling at the back of the machine instead of coming outw...

36 Model C043 Important: Operator Checklist 120802 Section 7 Important: Operator Checklist During Cleaning and Sanitizing ALWAYS FOLLOW LOCAL HEALTH CODES. Cleaning and sanitizing schedules are governedby federal, state, or local regulatory agencies,and must be followed accordingly. If the unithas a...

37 Model C043 Important: Operator Checklist j 5. Follow all lubricating procedures as outlined in “Assembly”. j 6. If your machine is air cooled, check the condenser for accumulation of dirt and lint.Dirty condensers will reduce the efficiencyand capacity of the machine. Condensersshould be cleaned ...

38 Model C043 Important: Operator Checklist Section 8 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY PAGE REF. 1. The product is too stiff. a. Flow rate is too slow. a. Adjust the flow rate. 21 2. The scraper blades make a chattering noise. a. Flow rate is too slow. a. Adjust the flow rate. 21 ...

39 Model C043 Parts Replacement Schedule Section 9 Parts Replacement Schedule PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY BRUSH-DBL END-PUMP & FEED INSPECT & REPLACE IF NECESSARY MINIMUM BRUSH-DRAW VALVE 1”OD X 2”X17” INSPECT & REPLACE IF NECESSARY MINIMUM BRUSH-BARREL INSPEC...

40 Model C043 Limited Warranty on Equipment 131122 Section 10 Limited Warranty on Equipment TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limitedwarranty on new Taylor-branded freezer equipment a...

41 Model C043 Limited Warranty on Equipment 3. Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual. 4. External hoses, electrical power supplies, and machine grounding. 5. Parts not supplied or designated by Taylor, or damages resulting from their use. 6. Return...

42 Model C043 Limited Warranty on Parts 131122 Section 11 Limited Warranty on Parts TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limitedwarranty on new Taylor genuine replacement com...

43 Model C043 Limited Warranty on Parts LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover: 1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling ofdefective Parts, replacement Parts, or new Parts. 2. Normal maintenance, clean...

Section 12 Parts List 45 Model C043 Parts List C 043 P a rt s L ist DE S CRI P T IO N P ART NUM BE R C043 QTY . W ARR. CL AS S RE M ARKS BEARI N G- DOOR- F RONT *C 043* 064315 3 000 BEARI N G- REAR SHELL- NI CKEL 031324 3 000 +NUT- BEARI N G 028991 3 000 +W ASHER- BEARI N G L OCK 012864 3 000 BELT- ...

51 Model C043 Parts List R C 3 5 P ar ts List DE S CRI P T IO N P ART NUM BE R RC35 QTY . W ARR. CL AS S RE M ARKS BLO C K- TERM IN AL 3P L1, L2, L3 039423 1 103 CAP- DUST- BULKHEAD COUPLI NG 048427 2 000 BOOT- INSULATI N G- EPR 062048 1 000 BOOT- INSULATI N G- DUAL P RESS SW 068022 1 000 BOOT- INSU...