Page 3 - Table of Contents
Table of Contents Model 5454 Table of Contents Section 1 To the Installer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water Connections (Water Cooled Units Only) 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Connections 2 . . . . ....
Page 4 - Table of Contents - Page 2
Model 5454 Table of Contents Table of Contents - Page 2 Disassembly 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brush Cleaning 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 5 - Section 1; Installer Safety; Air Cooled Units
1 Model 5454 To the Installer 131212 Section 1 To the Installer The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist. Installer Safety In all areas of the world, equipment should b...
Page 7 - Beater Rotation; Refrigerant
3 Model 5454 To the Installer 131212 Beater Rotation Beater rotation must be clockwise as viewed looking into the freezing cylinder. Note: To prevent personal injury and damage to the equipment, the following procedures must be performed by an authorized Taylor service technician. Correct rotation o...
Page 8 - Compressor Warranty Disclaimer
4 To the Operator Model 5454 131212 Section 2 To the Operator The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor Model 5454, when properly operated and cared for, will produce a consistent quality product. Like all mechanical pr...
Page 11 - Section 4; Exploded View
7 Model 5454 Operator Parts Identification 111129 Section 4 Operator Parts Identification Exploded View
Page 12 - Exploded View Parts Identification
8 Operator Parts Identification Model 5454 111129 Exploded View Parts Identification Item Description Part No. 1 Panel- Upper Rear 049811 2 Panel- Upper Side Right 028639 3 Panel- Lower Rear 025128 4 Pan- Drip 11- 5/8 Long 027503 5 Panel Assembly- Lower Side R/L X23956 6 Caster- Swivel - 3/4- 10 ST ...
Page 13 - Beater Door Assembly
9 Model 5454 Operator Parts Identification 081110 Beater Door Assembly Item Description Part No. 1 Seal- Drive Shaft 032560 2 Shaft- Beater 033235 3 Beater A.- 7 Qt.- 1 Pin Support X46233 4 Blade- Scraper- Plastic 046237 5 Clip- Scraper Blade - 8.75 Inch 046238 6 Bearing- Front 013116 7 Gasket- Door...
Page 15 - Syrup Tank
11 Model 5454 Operator Parts Identification Syrup Tank Item Description Part No. 1 Tank- Syrup 035759 1a O- Ring - 3.437 ID 016037 1b Tip- Nylon 024261 1c Cover- Tank 035759- 1 1d O- Ring - .291 ID 018550 1e Dip Tube 020577- 4 2 Plug- Q.D. - CO 2 021077 3 Socket- Q.D. - CO 2 021524 Item Description ...
Page 16 - Accessories
12 Operator Parts Identification Model 5454 Accessories Item Description Part No. 1 Brush- Mix Pump Body 023316 2 Kit A.- Tune Up 5454 X36568 3 Brush- Feed Tube 021101 4 Brush- Double Ended 013072 5 Brush- Rear Bearing 013071 Item Description Part No. 6 Brush- Draw Valve 014753 7 Lubricant- Taylor 4...
Page 17 - Section 5
13 Model 5454 Important: To the Operator 110210 Section 5 Important: To the Operator Figure 1 ITEM DESCRIPTION 1 Power Switch 2 Reset Mechanism 3 Indicator Light - MIX LOW 4 Indicator Light - MIX OUT ITEM DESCRIPTION 5 WASH Keypad 6 AUTO Keypad 7 PUMP Keypad 8 Thermistor Control
Page 19 - Auto
15 Model 5454 Important: To the Operator Auto When the AUTO keypad is pressed, the light comes on indicating that the main refrigeration system has been activated. In the AUTO mode, the WASH function is automatically cancelled. The MIX function is automatically locked in to maintain the mix in the c...
Page 20 - Syrup Line Fitting With
16 Important: To the Operator Model 5454 Syrup Line Fitting With “Clean- Out” Feature During the days operation, hardened syrup could get lodged in the syrup line fitting. To clear the syrup line of restrictions, follow these steps. Prepare a mix pail with one gallon (3.8 liters) of an approved 100 ...
Page 21 - Freezing Cylinder Assembly
17 Model 5454 Operating Procedures Section 6 Operating Procedures The Model 5454 has a 15 gallon (56.9 liter) storage container and a 7 quart (6.6 liter) freezing cylinder. The mix is pumped up to the freezing cylinder by a coaxial air/mix pump located in the front, lower mix cabinet. The freezer ha...
Page 25 - Air/Mix Pump Assembly
21 Model 5454 Operating Procedures Step 8 Snap the restrictor caps over the end of each door spout. Figure 21 Step 9 Slide an o-ring into the groove on each syrup hole plug and lubricate. Install the syrup hole plug in each syrup port of the freezer door. Figure 22 Air/Mix Pump Assembly The purpose ...
Page 29 - Sanitizing
25 Model 5454 Operating Procedures 080911 Sanitizing Step 1 Prepare a mix pail of approved 100 PPM sanitizing solution (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5 R or 2 gal. [7.6 liters] of Stera- Sheen R ). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Place the pail of sanitizing...
Page 31 - Priming
27 Model 5454 Operating Procedures Priming Step 1 Sanitize the mix tank, mix tank cover, mix probe and funnel. Place the mix tank and cover in the mix cabinet. Step 2 Insert the mix probe prongs inside the mix tank, and connect the mix probe to the socket receptacle. Figure 46 Step 3 Place the free ...
Page 32 - Syrup System
28 Operating Procedures Model 5454 Step 6 When a steady stream of mix is flowing from the bleed port in the bottom of the freezer door, press the PUMP keypad to stop operation. Figure 50 Step 7 Once the stream of mix stops flowing from the bleed port, push down the prime plug. Rinse the prime plug h...
Page 36 - Closing Procedures; Rinsing
32 Operating Procedures Model 5454 080911 Closing Procedures To disassemble the Model 5454, the following items will be needed: S Two sanitized pails S Sanitized stainless steel rerun can with lid S Necessary brushes (provided with the freezer) S Cleaner S Single service towels Draining Product From...
Page 37 - Disassembly; Brush Cleaning
33 Model 5454 Operating Procedures 061121 Step 4 Press the PUMP keypad. Lower the draw handles and draw off all the cleaning solution. Once the solution stops flowing from the door spouts, close the draw handles and press the WASH and PUMP keypads to stop operation. Disassembly Step 1 BE SURE THE PO...
Page 38 - Sanitizing the Syrup System
34 Operating Procedures Model 5454 Step 6 Return to the freezer with a small amount of cleaning solution. With the black bristle brush, brush clean the rear shell bearing at the rear of the freezing cylinder. Figure 66 Step 7 Using the long, flexible brush and cleaning solution, clean the mix inlet ...
Page 40 - During Cleaning and Sanitizing; Troubleshooting Bacterial Count
36 Important: Operator Checklist Model 5454 080911 Section 7 Important: Operator Checklist During Cleaning and Sanitizing ALWAYS FOLLOW LOCAL HEALTH CODES. Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the unit ha...
Page 41 - The Air/Mix Pump Checklist
37 Model 5454 Important: Operator Checklist 080911 j 7. On air cooled units, check the condenser(s) for accumulation of dirt and lint. Dirty condensers will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly with a soft brush. Note: For machines equipped with an ...
Page 42 - Section 8; PROBLEM
38 Troubleshooting Guide Model 5454 Section 8 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY PAGE REF. 1. No product is being dispensed. a. The unit is low on mix. The MIX OUT light is on. a. Add mix to the mix tank. 13 b. The power switch is in the OFF position. b. Place the power switch to th...
Page 49 - Section 10 Limited Warranty on Equipment
45 Model 5454 Limited Warranty on Equipment 131212 Section 10 Limited Warranty on Equipment TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor-branded freezer equipment ...
Page 51 - Limited Warranty on Parts
47 Model 5454 Limited Warranty on Parts 131212 Section 11 Limited Warranty on Parts TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor genuine replacement co...