Page 2 - SPECIAL PRECAUTIONS; ... In a Ceiling or Wall; WARNING
2 IMPORTANT! Please Read Before Starting This air conditioning system meets strict safety and operatingstandards. As the installer or service person, it is an importantpart of your job to install or service the system so it operatessafely and efficiently. For safe installation and trouble-free opera...
Page 3 - CAUTION
3 1. General This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instructions for the indoor and outdoor units and make sure all accessory parts listed are with the system before beginning. 1-1. Tools Required for Installation (not s...
Page 4 - Installation Site Selection; Drain hose; Front View; No additional charge of compressor oil is necessary.
4 1-5. Additional Materials Required for Installation 1. Refrigeration (armored) tape 2. Insulated staples or clamps for connecting wire (See local codes) 3. Putty 4. Refrigeration lubricant 5. Clamps or saddles to secure refrigerant tubing 2. Installation Site Selection 2-1. Indoor Unit AVOID: G di...
Page 6 - N O T E; Air di
6 2-3. Baffle Plate for the Outdoor Unit (CLxx models only) It is recommended to use baffle plates for models CL1872 and CL2472. The baffle plates are not normally required for the other models. When the outdoor unit is installed in a position exposed to strong wind (like seasonal winds with low air...
Page 7 - How to Install the Indoor Unit; -1. Remove the Rear Panel from the Unit; Also avoid areas where elec-
7 Set screw only for transportation Fig. 6 Rear panel marks Fig. 7 Left tubing Right tubing Downward tubing Right-rear tubing(recommended) Left-rear tubing Fig. 8 3. How to Install the Indoor Unit 3-1. Remove the Rear Panel from the Unit (1) Remove and discard the set screw on the rear panel. (Fig. ...
Page 8 - Plastic cover; Table 4; Rawl pl
8 Indoorside Outdoorside Hole should be made at a slight downward slant to the outdoor side. N O T E Fig. 10 Plastic cover INSIDE OUTSIDE Wall Slightangle PVC pipe (Locally purchased) Fig. 12 PVC pipe (Locally purchased) Cut at slight angle Fig. 11 (4) Using a sabre saw, key hole saw or hole-cutting...
Page 9 - Thermi
9 3-4. Remove the Grille to Install the Indoor Unit Basically, these models can be installed and wired with-out removing the grille. If access to any internal part isneeded, follow the steps as given below. How to remove the grille (1) Grasp both ends of the air intake grille, and remove it by openi...
Page 10 - General precautions on wiring; Frame
10 3-5. Shape the Indoor Side Tubing (1) Arrangement of tubing by direction a) Right or left tubing Cut out the corner of the right/left frame with a hacksaw or the like. (Figs. 20 and 21) b) Right-rear or left-rear tubing In this case, the corner of the frame need not be cut. (2) To mount the indoo...
Page 11 - regulations when carrying out the installation.; INDOOR
11 (A)+(B) (A) Power Supply Wiring Length (ft) (C) Control Fuse or Circuit AWG (B) Power Line Length (ft) Line Length (ft) Model (#14) (#12) (#14) Breaker Capacity C1872, C2472, CL1872, CL2472 131 (Max.) 230 (Max.) 65 (Max.) 20A 3-7. Recommended Wire Length and Diameter Regulations on wiring diamete...
Page 12 - Wiring
12 3-8. Wiring Instructions for Inter-unit Connections (1) Insert the inter-unit wiring (according to local codes) into the through-the-wall PVC pipe. Run the wiring toward the indoor side allowing approx. 10" (25 cm) to extend from the wall face. (Fig. 24) (2) Grasp both ends of the air intake ...
Page 13 - Solid wire
13 When connecting each power wire to the correspondingterminal, follow the instructions “How to connect wiringto the terminal” and fasten the wire securely tight withthe fixing screw of the terminal plate. How to connect wiring to the terminal a) For Indoor Unit (1) Cut the wire end with a cutting ...
Page 14 - Cover; Push; nsu
14 3-9. Mounting (1) To install the indoor unit, mount the indoor unit onto the 2 tabs on the upper part of the rear plate. (2) Hold down the air discharge outlet and press the lower part of the indoor unit until it clicks to securely fasten to the 2 tabs on the lower part of the rear plate. (Fig. 3...
Page 15 - Refri
15 Hole in wall Bent part Narrow tube Wide tube Rear panel Fig. 38 Drain cap Drain hose Fig. 39 I Left-side tubing (1) Lead the tubing and drain hose through the wall, allowing sufficient length for connection. Then bend the tubing using a tube bender to make the attach- ment. (Fig. 38) (2) Switch t...
Page 16 - Condensation; Slant
16 To unmount indoor unit Press the 2 L L marks on the lower part of the indoor unit and unlatch the tabs. Then lift the indoor unit and unmount. (Fig. 42) 3-10. Drain Hose a) The drain hose should be slanted downward to the outdoors. (Fig. 43) b) Never form a trap in the course of the hose. c) If t...
Page 17 - How to Install the Outdoor Unit; -1. Wiring Instructions for the Outdoor Unit; nu
17 4. How to Install the Outdoor Unit First refer to Section 2. Installation Site Selection. 4-1. Wiring Instructions for the Outdoor Unit Regulations on wire size differ from locality to locality. For field wiring requirements, please refer to your local elec- trical codes. Make sure that the insta...
Page 18 - Refrigerant Tubing; -2. Flaring Procedure with a Flare Tool; Deburring; Flare tool; If the; us
18 5. Refrigerant Tubing 5-1. Use of the Flaring Method Many of the conventional split system air conditioners employ the flaring method to connect refrigerant tubes which run between indoor and outdoor units. In this method, the copper tubes are flared at each end and connected with flare nuts. 5-2...
Page 19 - Indoor unit; Clamp; Insulation; Tightening Torque
19 5-4. Connecting Tubing between Indoor and Outdoor Units a) Tightly connect the indoor side refrigerant tubing exten-ded from the wall with the outdoor side tubing. (Fig. 52) b) To fasten the flare nuts, apply specified torque as: Table 6 5-5. Insulation of Refrigerant Tubing To prevent heat loss ...
Page 20 - Required time for evacuation when
20 6. Air Purging Air and moisture remaining in the refrigerant systemhave undesirable effects as indicated below. Therefore,they must be purged completely. G pressure in the system rises G operating current rises G cooling (or heating) efficiency drops G moisture in the air may freeze and block cap...
Page 21 - Narrow tube
21 (5) With the vacuum pump still running, close the “Lo” knob of the manifold valve. Then stop the vacuum pump. (6) With the accessory hex wrench, turn the valve stem on the narrow tube service valve counter-clockwise by 90 degrees (1/4 turn) for 10 seconds, and then turn the stem clockwise to clos...
Page 22 - ION; OPERATION lamp
22 How to Test Run the Air Conditioner After turning on power to the air conditioner, use the remote controller and follow the steps below to conduct the test run. (1) Set the remote controller in Test Run mode. (Fig. 59a) a) Press and hold the ION button. b) Then press and hold the 1HR TIMER button...
Page 23 - Pump Down; (1) Connect the Lo side charging hose of the manifold; Basic Functions of the Service Valves; Action; Wide Tube Service; PUSH
23 I Pump Down Pump down means collecting all refrigerant gas in thesystem back into the outdoor unit without losing any ofthe gas. Pump down is used when the unit is to bemoved or before servicing the refrigerant circuit. Pump Down Procedure Be sure to carry out pump down with the unit incooling mo...
Page 24 - Remote Control Unit Installation Position; Hole; To take out the remote control unit, pull it forward.
24 7. Remote Control Unit Installation Position The remote control unit can be operated from either a non-fixed position or a wall-mounted position. To ensure that the air conditioner operates correctly, do not install the remote control unit in the following places: G In direct sunlight G Behind a ...
Page 25 - -1. Address Setting of the Remote Control Unit; un; ACL button
25 8. Address Switch 8-1. Address Setting of the Remote Control Unit The address can be set in order to prevent interference between remote controllers when two Sanyo indoor units are installed near each other. The address is normally set to “A.” To set a different address, it is necessary to change...