Page 2 - System Model Numbers; useful information about solar water heating systems.; RHEEM
2 System Model Numbers Please visit our web site for new product updates, answers to frequently asked questions (faq) and useful information about solar water heating systems. www.rheem.com RS80-40BP RS80-40BP-2E RS80-40BP-2G RS80-40BP-TG RS80-48BP RS80-48BP-2E RS80-48BP-2G RS80-48BP-TG RS120-64BP R...
Page 4 - DANGER; READ THE SAFETY INFORMATION
4 subtext FOR YOUR RECORDS Write the model and serial numbers here: Model Number of Solar System Tank: _____________________________Serial Number of Solar System Tank: _____________________________Model Number of Collector Panel #1: _____________________________Serial Number of Collector Panel #1: _...
Page 5 - Introduction
5 Introduction Thank you for purchasing a solar water heating system. It is one of the most effective and trouble- free systems available today. In addition to reducing your water-heating bills, it will help preserve precious natural resources by using free energy from the sun . As with an electric ...
Page 6 - D A N G E R; HOT; BU R N; IMPORTANT SAFETY INFORMATION.; WATER TEMPERATURE SETTING; outlined on the label pictured below.
6 Time/Temperature Relationship in Scalds Temperature Time To Produce a Serious Burn 120°F More than 5 minutes 125°F 1½ to 2 minutes 130°F About 30 seconds 135°F About 10 seconds 140°F Less than 5 seconds 145°F Less than 3 seconds 150°F About 1½ seconds 155°F About 1 second Table courtesy of Shriner...
Page 7 - FOR INSTALLATIONS IN THE STATE OF CALIFORNIA; SAVE THESE INSTRUCTIONS; DO NOT; SAFETY PRECAUTIONS
7 IMPORTANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING. FOR INSTALLATIONS IN THE STATE OF CALIFORNIA California Law requires that residential water heaters must be braced, anchored or strapped to resist falling or horizontal displacement due to earthquake motions. For residential water h...
Page 8 - Installing the System; Introduction to Solar Water Heating Systems
8 Installing the System Solar water heating systems are climate and site specific appliances. Different types of solar systems are installed around the world in accordance with regional weather and water quality conditions. System performance varies as a function of the household hot water load, inc...
Page 9 - pump efficiently circulates this heated fluid; System Description and Operational Principle
9 Installing the System The key components in the solar water heating system include the solar collector, solar storage tank with integral heat exchanger, circulation pump, differential thermostat, expansion tank, pressure gauge, mixing valve and the non-toxic propylene glycol heat transfer fluid (H...
Page 10 - Installation Requirements- General
10 The contractor shall obtain all required permits and approvals.The installation shall conform to all federal, state and local regulations, codes, ordinances and standards governing solar water heating system installations, and the contractor shall adhere to sound building safety and trade practic...
Page 11 - Installation Requirements- Specific
11 Collector Orientation T he performance of solar water heating systems in the Northern Hemisphere is optimized when the collector is mounted facing True South. Performance, however, suffers very little when the collector is oriented no more than 45° East or West of True South. The collector should...
Page 12 - Basic Mounting Procedures
12 Basic Mounting Procedures T he solar collector in your solar system can be mounted in either a vertical or horizontal orientation on the roof (See Figure 4). Although the collector is protected from freeze conditions by the glycol HTF and does not normally need to be drained, it is still importan...
Page 17 - Collector Loop Pipe Insulation; Installation Requirements- Specific continued
17 Installing the System Collector Loop Pipe Insulation The collector loop cold supply and hot return lines must be well insulated with a high quality flexible closed cell insulation to minimize heat loss. The wall thickness of the pipe insulation should not be less than 3/4". A 1" wall thic...
Page 19 - WARNING: Scalding can occur within; Tank Sensor Placement
19 Installing the System The circulation pump shall be the Grundfos model UPS15-5BFC/LC, 115 volt or equivalent. The pump shall be pre-wired with a 6’ line cord so that it can be plugged directly into the 115 volt receptacle on the side of the differential control. Isolation/Drain valves (No. 6 &...
Page 20 - Charging the System; WARNING: Under no circumstances can; • Begin by filling the solar tank with water.; Total Collector Loop Fluid Capacity In Gallons*
20 Charging the System ! WARNING: Under no circumstances can any fluid other than dowfrost hd be used, alternate fluids could be hazardous to your health. Once the components are plumbed you are ready to fill the solar storage tank with water and to charge the collector loop with a mixture of heat t...
Page 21 - Dowfrost HD HTF
21 Installing the System • Connect the discharge side of the pressure pump to the upper isolation/drain valve (No. 7) Place the pump suction side hose in the glycol solution. Close the isolation ball valve (No. 7) and connect a second hose to the lower isolation/drain valve (No. 6). Place the other ...
Page 22 - Solar Components; System Start - Up Procedures; Operating the System
22 Throughout the installation procedures outlined in Installation requirements - Specific, emphasis has been placed on the correct procedures for plumbing and wiring the components, checking for plumbing leaks, pressurizing the collector glycol loop, and eliminating any trapped air that can impact ...
Page 23 - Three Modes of System Operation; Single Tank Operating Instructions:; Solar Preheat; Two Tank System Instructions:; 00% Solar Operation
23 Operating the System Three Modes of System Operation Both single and double tank systems are designed to accommodate three separate modes of operation. Your solar water heating system can, (1) provide 100% solar operation during good weather, or (2) serve as a preheater to your electric or gas wa...
Page 25 - SOLPAK OG300 SYSTEM LABELS; System Purge Valve
25 SOLPAK OG300 SYSTEM LABELS FLUID IDENTIFICATION: The heat transfer fluid used in this system is inhibited propylene glycol. It must be handled and disposed of in accordance with the manufacturers recommendations. BE EXTREMELY CAREFUL WHEN DRAINING THIS FLUID. IT MAY BE DISCHARGED AT A VERY HIGH T...
Page 26 - DO NOT DUMP DOWFROST HD INTO; Summer Vacation Recommendations and Procedures; Use and Care of the System
26 Isolating the Major Components and System Shut Down Procedures Your solar water heating system is designed so that the key components can be easily isolated for emergency repairs or routine maintenance. By shutting a single valve you can isolate the entire system from the pressurized cold water s...
Page 27 - Maintenance and Troubleshooting
27 The following simple procedures are intended to optimize the performance of your solar water heating system and also to extend the life of the primary components. • Fluid Quality: It is extremely important to monitor the quality of the Dowfrost HD HTF on a periodic basis. The chemical composition...
Page 28 - Maintenance and Troubleshooting continued; System Component Parts
28 1) Solar Collector(s) (Rheem RS Series collectors): Absorbs the sun’s heat energy and transfers this heat to the HTF circulating through the collector. (Provided) 2) Collector Sensor (Stecca PT1000): Wired to the system controller. Works in conjunction with the tank sen- sor to automatically turn...
Page 30 - System Schematics; When two collectors are; SINGLE TANK SYSTEM SCHEMATIC
30 System Schematics Figure 16 SINGLE TANK SYSTEM SCHEMATIC Note: When two collectors are required, plumb in parallel. Pipe Insulation Collector Return Cold Water Supply Inlet Hot Water Supply Outlet to Fixtures Feed 1 2 6 5 4 3 23 - Optional Time Switch 7 8 9 10 11 12 13 14 15 16 18 17 19 20 21 22 ...
Page 31 - Gas or Electric Back up Tank; DOUBLE TANK SYSTEM SCHEMATIC
31 Figure 17 DOUBLE TANK SYSTEM SCHEMATIC with Gas or Electric Back up Tank Note: When two collectors are required, plumb in parallel. Pipe Insulation Collector Return Cold Water Supply Inlet Feed 1 2 4 23 - Optional Time Switch Hot Water Supply Outlet to Fixtures 3 5 6 7 8 9 10 12 13 14 15 16 18 17...
Page 32 - When two collectors are required,; Heat Pump Back-up Tank; DOUBLE TANK SYSTEM SCHEMATIC with
32 System Schematics Figure 18 DOUBLE TANK SYSTEM SCHEMATIC with Heat Pump Back up Tank Note: When two collectors are required, plumb in parallel. Pipe Insulation Collector Return Cold Water Supply Inlet Feed 1 2 4 23 - Optional Time Switch Hot Water Supply Outlet to Fixtures 9 12 13 14 15 16 17 19 ...
Page 33 - Tankless Back-up Tank
33 Note: When two collectors are required, plumb in parallel. Collector Return Cold Water Supply Inlet Feed 1 2 4 Hot Water Supply Outlet to Fixtures 9 12 13 14 15 16 17 19 21 22 24 22 26 27 Roof Jacks Tankless Back-up Tank 25 20 10 11 7 5 6 18 3 26 DOUBLE TANK SYSTEM SCHEMATIC with TANKLESS BACKUP ...
Page 36 - IF YOU NEED SERVICE; Alabama
36 IF YOU NEED SERVICE 1. Should you have any questions about your new water heater, or if it requires adjustment, repair, or routine maintenance, it is suggested that you first contact your installer, plumbing contractor or previously agreed upon service agency. In the event the firm has moved, or ...