Page 2 - TABLE OF CONTENTS
2 TABLE OF CONTENTS 1.0 SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.0 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.1 Checking Product Received. . . . . . . ....
Page 3 - SAFETY INFORMATION
3 1.0 SAFETY INFORMATION ! WARNING THE MANUFACTURER’S WARRANTY DOES NOT COVER ANY DAMAGE ORDEFECT TO THE HEAT PUMP CAUSED BY THE ATTACHMENT OR USE OFANY COMPONENTS. ACCESSORIES OR DEVICES (OTHER THAN THOSEAUTHORIZED BY THE MANUFACTURER) INTO, ONTO OR IN CONJUNCTIONWITH THE HEAT PUMP. YOU SHOULD BE A...
Page 4 - CHECKING PRODUCT RECEIVED; WARNING
4 2.0 GENERAL The information contained in this manual has been prepared to assist in the properinstallation, operation and maintenance of the air conditioning system. Improperinstallation, or installation not made in accordance with these instructions, can resultin unsatisfactory operation and/or d...
Page 5 - FIGURE 1; DIMENSIONAL DATA; SEE DETAIL A; SERVICE ACCESS; ALLOW 24” CLEARANCE; AIR INLETS; 3 Seer Model Size
5 FIGURE 1 DIMENSIONS DIMENSIONAL DATA AIR DISCHARGE: ALLOW60” MINIMUM CLEARANCE. L H SEE DETAIL A w A-00008 SERVICE ACCESS ALLOW 24” CLEARANCE AIR INLETS (LOUVEREDPANELS)ALLOW 6”MINIMUMCLEARANCE Height “H” (in.) [mm] 24 1 ⁄ 4 [616] Length “L” (in.) [mm] 23 5 ⁄ 8 [600] Width “W” (in.) [mm] 23 5 ⁄ 8 ...
Page 6 - TABLE 1
6 TABLE 1 ELECTRICAL AND PHYSICAL DATA – 13 SEER 2.4 ELECTRICAL & PHYSICAL DATA (SEE TABLE 1) Electrical Physical Model Number 13 SEER 3-PHASE208/230V Phase Frequency (Hz) Voltage (Volts) Rated Load Amperes (RLA) Compressor Locked Rotor Amperes (LRA) Fan Motor Full Load Amperes (FLA) Minimum Cir...
Page 7 - MATCH ALL COMPONENTS:
7 3.0 LOCATING UNIT 3.1 CORROSIVE ENVIRONMENT The metal parts of this unit may be subject to rust or deterioration if exposed to acorrosive environment. This oxidation could shorten the equipment’s useful life.Corrosive elements include, but are not limited to, salt spray, fog or mist in seacoastare...
Page 9 - -Service Pressure Ratiing of 800 PSIG; • R-410A refrigerant cylinders are pink in color.; CAUTION
9 4.0 REFRIGERANT CONNECTIONS All units are factory charged with Refrigerant 410A. All models are supplied withservice valves. Keep tube ends sealed until connection is to be made to preventsystem contamination. 5.0 TOOLS REQUIRED FOR INSTALLING & 5.0 SERVICING R-410A MODELS Manifold Sets: -Up t...
Page 10 - NOTE: All units must be installed with a TEV Evaporator.; LOCATION; REPLACEMENT UNITS; VAPOR AND LIQUID LINES; Keep all lines sealed until connection is made.
10 6.0 REPLACEMENT UNITS To prevent failure of a new condensing unit, the existing evaporator tubing systemmust be correctly sized and cleaned or replaced. Care must be exercised that theexpansion device is not plugged. For new and replacement units, liquid line filterdrier sould be installed and re...
Page 12 - TUBING CONNECTIONS; Clean the fittings before brazing.; TABLE 2
• If tubing is to be run underground, it must be run in a sealed watertight chase. • Use care in routing tubing and do not kink or twist. Use a tubing bender on thevapor line to prevent kinking. • The vapor line must be insulated to prevent dripping (sweating) and preventperformance losses. Armaflex...
Page 14 - Electric resistance heaters can use
14 10.0 EVACUATION PROCEDURE Evacuation is the most important part of the entire service procedure. The life andefficiency of the equipment is dependent upon the thoroughness exercised by theserviceman when evacuating air and moisture from the line set and indoor coil. Air in the system causes high ...
Page 15 - CHECKING REFRIGERANT CHARGE; IMPORTANT: Do not operate the compressor without charge in system.; CHARGING USING CHARGING CHART
15 13.0 CHECKING REFRIGERANT CHARGE Charge for all systems should be checked against the Charging Chart inside theaccess panel cover. Before using the chart, the indoor conditions must be within2°F of desired comfort conditions and system must be run until operating conditionsstabilize (15 min. to 3...
Page 16 - FINAL LEAK TESTING; ELECTRICAL WIRING; A grounding lug is provided near the contactor for a ground wire.; TABLE 5
13.3 FINAL LEAK TESTING After the unit has been properly evacuated and charged, a halogen leak detectorshould be used to detect leaks in the system. All piping within the condensing unit,evaporator, and interconnecting tubing should be checked for leaks. If a leak isdetected, the refrigerant should ...
Page 17 - FIELD INSTALLED ACCESSORIES; TABLE 6
15.0 FIELD INSTALLED ACCESSORIES 15.1 COMPRESSOR CRANKCASE HEAT (CCH) While scroll compressors usually do not require crankcase heaters, there areinstances when a heater should be added. Refrigerant migration during the off cyclecan result in a noisy start up. Add a crankcase heater to minimize refr...
Page 18 - FIGURE 2
18 15.4 HIGH AND LOW PRESSURE CONTROLS (HPC & LPC) These controls keep the compressor from operating in pressure ranges which cancause damage to the compressor. Both controls are in the low voltage control cir-cuit. High pressure control (HPC) is an auto-reset which opens near 610 PSIG andcloses...
Page 19 - TROUBLE SHOOTING; ELECTRICAL CHECKS FLOW CHART
19 17.0 TROUBLE SHOOTING In diagnosing common faults in the air conditioning system, it is useful to presentthe logical pattern of thought that is used by experienced technicians. The chartswhich follow are not intended to be an answer to all problems, but only to guideyour thinking as you attempt t...
Page 20 - MECHANICAL CHECKS FLOW CHART; Low Head Pressure
20 17.2 MECHANICAL CHECKS FLOW CHART Unit Running? YES Low Head Pressure Low Suction Pressure Open IPR Valve Dirty Evaporator Inadequate Airflow Restricted Filter-drier NO Overcharge Low Ambient Temperature Inoperative Indoor Blower Indoor Metering Device Stuck Closed Wrong Condenser Fan Rotation Pr...
Page 21 - TABLE 8; AIR CONDITIONING SYSTEM; SUPERHEAT CALCULATION; Measure the suction pressure at the suction line service valve.; SUBCOOLING CALCULATION; Measure the liquid pressure at the liquid line service valve.; TEMP
21 TABLE 8 AIR CONDITIONING SYSTEM TROUBLESHOOTING TIPS AIR CONDITIONING SYSTEM TROUBLESHOOTING TIPS 17.3 SUPERHEAT CALCULATION 1. Measure the suction pressure at the suction line service valve. 2. Convert the suction pressure to saturated temperature. See Table 7. 3. Measure the temperature of the ...
Page 22 - TROUBLE SHOOTING CHART
22 SYMPTOM POSSIBLE CAUSE REMEDY Unit will not run • Power off or loose electrical connection • Check for correct voltage at contactor in condensing unit • Thermostat out of calibration-set too high • Reset • Defective contactor • Check for 24 volts at contactor coil - replace if contacts are open •...
Page 23 - FIGURE 3
23 FIGURE 3 18.1 PSC OD FAN MOTORSINGLE-PHASE WIRING DIAGRAM 01-19-04 JHB 90-101229-01 01 18.0 WIRING DIAGRAMS
Page 24 - FIGURE 4
Page 25 - FIGURE 5
25 FIGURE 5 18.3 PSC OD FAN MOTORTHREE-PHASE WIRING DIAGRAM WIRING DIAGRAM 6 C ( T1) S ( T2) R ( T3) (BK) (PR) (S) C ( T1) S ( T2) R ( T3) OPT. AUX G / Y GND. CCH OPT. WIRING SCHEMATIC AUX JHB 90-101229-11 02 6-01-07 C