Page 2 - Write the model and serial numbers here:; You can find them on a label on the appliance.; Staple sales slip or cancelled check here.; DANGER; READ THE SAFETY INFORMATION
Safety Information Safety Precautions . . . . . . . 3–6 LP Gas Models . . . . . . . . . . . 5 Installation Instructions Location of Water Heater . 7, 8 Venting . . . . . . . . . . . . . . . 9-15 Water Connections. . . . . 16-18 Gas Supply . . . . . . . . . . . . . . 19 High Altitude . . . . . . . . ...
Page 3 - INSTALL AND PROPERLY VENT THE WATER HEATER...; D A N G E R
Be sure to read and understand the entire Use and Care Manual before attempting to install or operatethis water heater. It may save you time and money. Pay particular attention to the Safety Instructions.Failure to follow these warnings could result in serious bodily injury or death. Should you have...
Page 4 - Time/Temperature Relationship in Scalds; The factory setting allows operating; HOT; B U R N; WATER TEMPERATURE SETTING; IMPORTANT SAFETY INFORMATION; Only heavy duty water heaters can achieve
Time/Temperature Relationship in Scalds Water Temperature Time To Produce a Serious Burn 120°F (49°C) More than 5 minutes 125°F (52°C) 1 1 / 2 to 2 minutes 130°F (54°C) About 30 seconds 135°F (57°C) About 10 seconds 140°F (60°C) Less than 5 seconds 145°F (63°C) Less than 3 seconds 150°F (66°C) About...
Page 5 - NATURAL GAS AND LIQUEFIED PETROLEUM MODELS; Notice: If a gas leak is present or suspected:; attempt to find the cause yourself.; Do not; try to light any appliance.; Do not; touch any electrical switch.; Do not; use any phone in your building.
5 Both LP and natural gas have an odorant added to aid in detecting a gas leak. Some people may not physically be able to smell or recognize this odorant. If you are unsure orunfamiliar with the smell of LP or natural gas, ask the gas supplier. Other conditions, suchas “odorant fade”, which causes t...
Page 6 - SAFETY PRECAUTIONS; FOR INSTALLATIONS IN THE STATE OF CALIFORNIA; SAVE THESE INSTRUCTIONS
6 Have the installer show you the location of the gas shut-off valve and how to shut it off ifnecessary. Turn off the manual shut-off valve if the water heater has been subjected tooverheating, fire, flood, physical damage or if the gas supply fails to shut off. ● Read this manual entirely beforeins...
Page 7 - Installing the water heater :; Location of Water Heater; install the water heater in small,; install water heater where subject; install the water heater in; install the water heater near vents
Installing the water heater : This water heater must be installed in accordance with these instructions, local codes, utility companyrequirements, and/or in the absence of local codes, use the latest edition of the American NationalStandard/National Fuel Gas Code. A copy can be purchased from either...
Page 8 - Installing the water heater:; Corrosive Atmospheres; Minimum Clearance from; Location of Water Heater continued:
Installing the water heater: Corrosive Atmospheres The air in beauty shops, dry cleaningestablishments, photo processing labs,and storage areas for liquid and powderedbleaches or swimming pool chemicalsoften contain such halogenatedhydrocarbons. An air supply containing halogenatedhydrocarbons may b...
Page 9 - Venting; connect this water heater to a; DO NOT; a 4” Diameter; Venting Lengths; MAXIMUM VENT LENGTH; Number of
Venting The installation of venting must comply withnational codes, local codes, and the ventmanufacturer’s instructions. The water heater must be vented to theoutdoors as described in these instructions. DO NOT connect this water heater to a Chimney. It must be vented separately fromall other appli...
Page 10 - Venting Through Closed Spaces; A ventilation access panel with a 16 in
Venting Through Closed Spaces If the vent piping passes through a closed space, a minimumclearance of 8” (20 cm) when installed horizontally, 6” (15 cm)when installed vertically should be maintained between the ventpipe and combustibles and noncombustibles. Be sure to followlocal codes and vent manu...
Page 11 - Horizontal Vent Terminal Location; Caannaaddiiaann IInnssttaallllaattiioonnss
11 D V V E FIXEDCLOS ED OPE RAB LE OPE RAB LE FIXE D CLOS ED v v B L F C B v v v X B B B A J C I H X v M K v G A The following information should be used for determining the proper location of the vent terminalfor direct vent tankless water heaters. V V VE EN NT T T TE ER RM MIIN NA ALL X A AIIR R S...
Page 12 - Additional Considerations; WA R N I N G; Installing the water heater.
Additional Considerations Do Not install vent terminal under any patio or deck. To help prevent moisture from freezing on walls and under eaves, do not locate vent terminal on the side of a buildingwith prevailing winter winds. To help prevent water lines from freezing do not locate ventterminal on ...
Page 13 - Joining the vent parts
Wipe ends with alcohol pads Male End Female End Snap Ring Outer Vent1” Overlap Install Self-Tapping Screws Before starting the vent installation,careful planning should be given to therouting and termination of the vent andair intake pipe see Figure on page 11and 12. The vent system requiresmechanic...
Page 14 - Horizontal Vent Installation continued.; Typical Horizontal Termination
14 Installing the water heater: Horizontal Vent Installation continued. Use 4 hollow wall anchors, at least 1/8“(0.32 cm) in diameter and of appropriatelength for the thickness of the sheathing,if sheathing is particle board or othercomposite material. Use 4 #10x1-1/4” wood screws forplywood, solid ...
Page 15 - Vertical Vent Installation; Standard Vertical Vent Termination; Vertical Vent Termination Location
15 Vertical Vent Installation A fire stop plate should be installed atevery penetration of a floor or ceiling ifthe vent is not running in a fire-ratedshaft. Maintain the recommended airspace clearance to combustible materialsand building insulation. Once the vent terminal location has beendetermine...
Page 16 - Mounting the Water Heater; Water Supply Connections; Use approved plumbing materials only.; Combustion Air; Air Inlet pipe for direct; Maximum
NOTICE: Do not applyheat to the HOT or COLDwater connections. If sweatconnections are used, sweattubing to adapter beforefitting adapter to the waterconnections on heater. Anyheat applied to the watersupply fittings willpermanently damage theinternal components of thewater heater. Mounting the Water...
Page 17 - Water Supply Connections continued.; Gravity; If the water flow resistance of a; : The flow rate of hot water may; Notice; : The pipes MUST be completely; Alternate Piping Arrangement
17 Water Supply Connections continued. ● To supply hot water to upper floors,additional water pressure (0.44 psi/ft)(10 kPa/m) must be ensured. Themeasurement should be calculated bythe distance between the water inlet ofthe water heater (ground level) to thehot water faucet (upper floor level). ● W...
Page 18 - Relief Valve; : Local codes govern the; : Manual operation of relief valves; : If the relief valve on the system; : The Figure on the right
18 Installing the water heater: Relief Valve A new pressure relief valve, complyingwith the Standard for Relief Valves andAutomatic Gas Shut-Off Devices for HotWater Supply Systems, ANSI Z21.22/CSA 4.4, must be installed at the hotwater outlet connection of the waterheater at the time of installatio...
Page 19 - Leak Testing
T h i s w a t e r h e a t e r i s c e r t i f i e d f o r i n s t a l -l a t i o n s u p t o 3 , 2 8 0 f e e t ( 1 0 0 0 m ) a b o v es e a l e v e l . T h e i n p u t r a t i n g o f t h i s w a t e rh e a t e r i s b a s e d o n s e a l e v e l o p e r a t i o n .A t h i g h e r e l e v a t i o n ...
Page 20 - Installing the Main Remote Control.; Remote Control Installation; install any remote control
20 Installing the Main Remote Control. Remote Control Installation One (1) remote control is provided withthe water heater. Additional remotecontrols may be purchased separately.Up to three (3) remote controls can beused with this water heater. The following are considerations fordetermining the loc...
Page 22 - Electrical Connection
22 Installing the water heater. Electrical Connection POWER CORD: ● The electric power supply requirementfor this water heater is 120 VAC/60HZ,2 Amps. ● The water heater comes with a three (3)pin power supply cord. Use only apower outlet with a ground terminal. ● The installation of an electric leak...
Page 23 - Typical Installation of Direct Vent Water Heater
23 Typical Installation of Direct Vent Water Heater
Page 24 - Hot and Cold Pipe Insulation Installation
24 Installing the water heater: For increased energy efficiency, use pipeinsulation. Please install the insulation,according to the figures above, making sure to insulate all the way to the top. Do not cover any drain or pressure relief valve(s). Do’s ❑ Do follow all installation instructions covere...
Page 25 - Installation Check List
25 A. Water Heater Location ❑ Close to area of vent termination. ❑ Indoors and protected from freezing temperatures . ❑ Proper clearance from combustible surfaces observed. ❑ Sufficient fresh air supply for proper operation of water heater. ❑ Air supply free of corrosive elements and flammable vapor...
Page 26 - Lighting the water heater:
26 Lighting the water heater: Before operating this water heater, be sure to read and follow the instructions on the label picturedbelow and all other labels on the water heater, as well as the warnings printed in this manual. Failure todo so can result in unsafe operation of the water heater result...
Page 27 - Water Temperature Setting; Do; Operating the water heater:
27 Time/Temperature Relationship in Scalds Water Temperature Time To Produce a Serious Burn 120°F (49°C) More than 5 minutes 125°F (52°C) 1 1 / 2 to 2 minutes 130°F (54°C) About 30 seconds 135°F (57°C) About 10 seconds 140°F (60°C) Less than 5 seconds 145°F (63°C) Less than 3 seconds 150°F (66°C) Ab...
Page 28 - Operating the water heater continued.; Water Temperature Setting...; Only heavy duty water heaters can achieve temperatures up to 180°F
28 Operating the water heater continued. Water Temperature Setting… Maximum water temperature occurs whilethe burner is on. To determine the watertemperature, turn on a hot water faucetand place a thermometer in the waterstream. Water temperature at the faucetmay vary depending on season and lengtho...
Page 29 - Care and cleaning of the water heater:; Routine Preventive Maintenance; Housekeeping
29 Care and cleaning of the water heater: Routine Preventive Maintenance Properly maintained, your water heaterwill provide years of dependable trouble-free service. It is recommended that a periodicinspection of the burner, relief valve,water filter, and venting system should bemade by service pers...
Page 30 - Venting System Inspection; operate the unit if vent system; Burner Inspection
30 Venting System Inspection The venting system of a direct vent waterheater should be inspected annually toensure all of the vent sections are secureand air-tight. It is recommended that qualified servicepersonnel familiar with Category IIIventing inspect the venting system. Check vent connection j...
Page 31 - Optional Maintenance Method
31 Draining the Water Heater Freeze Protection Where the water heater may be exposed tofreezing conditions, even for a shortperiod of time, be sure to drain all waterfrom the unit as instructed above. Exposure to freezing conditions can occurfrom down draft of venting system orfrom installation in a...
Page 32 - Before You Call For Service...
Before You Call For Service… Troubleshooting TipsSave time and money! Review the charts on the following pages first and you may not need to call for service. CAUTION: For your safety DO NOT attempt repair of electrical wiring, gas piping, remote control, burners, vent connectors or other safety dev...
Page 33 - Error Code Guide
Error Code Guide When an error code is displayed: ● Close the hot water faucet, turn off the switch on theremote control. ● Wait for about 5 minutes before turning the switch onagain. ● Open the hot water faucet. If the error code remains shown: ● Close the hot water faucet and turn off the switch o...
Page 34 - Direct Vent Water Heater; Instructions For Placing a Parts Order; All parts orders should include:
SP ARK UNIT ACS-201X A.C. 100V 0401 ON 1 2 3 4 DIP1 ON OFF 1 2 3 4 SW1 SW2 SW3 Gas Valve Assembly Heat Exchanger Thermistor Heat Exchanger Outlet Thermistor Burner Assembly (with ODS) Blower Motor Flame Rod/ Electrodes Transformer Water Flow Solenoid Inlet Thermistor Ignitor PC Board (PCB) Burner As...
Page 36 - IF YOU NEED SERVICE; National Service Department at the following address:; Important Instructions for the Commonwealth of Massachusetts
36 IF YOU NEED SERVICE 1. Should you have any questions about your new water heater, or if it requires adjustment, repair, or routinemaintenance, it is suggested that you first contact your installer, plumbing contractor or previously agreed uponservice agency. In the event the firm has moved, or is...