Rheem 875 Series- Manuals

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 5 Preset Temperature Adjustment It is possible to choose a preset outlet water te...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 6 Wiring Diagram - Models with Mechanical Bypass

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 7 Wiring Diagram - Models with Solenoid Operated Bypass

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 8 Sequence of Operation Refer to ‘Sequence of Operation Component Diagram’ on pag...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 9 Sequence of Operation Component Diagram 1 Hot Water Tap 2 Bypass Control Valve ...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 10 The solenoid operated bypass comprises a valve (located in the water body asse...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 11 In-series Gas Boosting Temperature controllers must not be fitted if this wate...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 12 In-series Gas Boosting 871020-B Solar Hiline Installation Note: This plumbing ...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 13 Note: If an 871020 model heater is replaced with an 871020-B model heater and ...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 14 Removing a Solar Bypass Valve and Installing a Comparator 1. Ensure power and ...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 15 In-series Gas Boosting 871020 Solar Loline Installation Note: For 871020 model...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 17 875 series models are factory set and limited so that they cannot deliver wate...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 18 ON / OFF button This button must be pressed once to turn on the controller. Th...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 19 How to Fault Find When conducting fault finding techniques it is important to ...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 20 About the Operational Flow Charts The Operational Flow Charts provide informat...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 21 Operational Flow Charts Plug In Power On Operation Flow Chart 1 1 Initial chec...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 24 Error Codes The following table outlines the error codes, possible causes and ...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 25 Diagnostic Test Points Refer to wiring diagram, page 7, for connector and wiri...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 26 Maintenance Information Information relating to both the current and past oper...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 27 Displaying Maintenance Information Voltages up to 240 volts will be present wi...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 28 Resetting Error Codes Most Error Codes can be reset by shutting off the hot wa...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 29 Fault Diagnosis Sequence (Fault Finding Chart G) NOTE: The bars are displayed ...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 30 Fault Finding Chart 1 Voltages up to 240 volts will be present within the wate...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 31 Fault Finding Tests 1 – 4 Components will be “Live” when conducting tests, exe...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 32 Fault Finding Chart 2 System Not Ready Is error code 14 displayed? YES Replace...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 33 Fault Finding Tests 5 – 8 Isolate power before removing connector plugs Test 5...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 34 Fault Finding Chart 3 Ignition and Temperature Control Is error code 24 displa...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 35 Fault Finding Tests 9 – 13 Isolate power when conducting resistance tests. “Li...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 36 Fault Finding Chart 3.1 Is error code 72 displayed? YES NO False flame detecti...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 37 Fault Finding Chart 3.2 YES Is gas available? Test 14 NO Open the gas isolatio...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 38 Fault Finding Tests 14 – 22 Isolate power when conducting resistance tests. “L...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 40 Fault Finding Chart 3.6 Is error code 65 displayed? YES NO Water flow servo ma...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 41 Fault Finding Tests 23 – 28 Test 23 - Diagnostic Point 18 Test 24 - Diagnostic...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 42 Fault Finding Chart 3.7 3.7 Is error code 16 displayed? **Is the Integrity inl...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 43 Fault Finding Chart 3.8 Fan current detecting circuit failure 3.8 NO 2 Replace...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 44 Fault Finding Charts 4 and 4.1 1y = Water flow detected by water flow sensor 4...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 45 Fault Finding Chart 4.2 4.2 YES Is a comparator fitted? NO Is a solar bypass v...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 46 Fault Finding Chart 4.3 4.3 Replace the PCB assembly. Is the voltage between c...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 47 Fault Finding Tests 32 and 33 Components will be “Live” when conducting test, ...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 48 Adjustment Adjustment of the burner pressure will not overcome problems associ...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 49 Burner Change-Over Assembly: (Procedure 2) 1. Remove the front panel. Refer to...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 50 Proportional Gas Flow Regulating Valve: (Procedure 7) 1. Remove the front pane...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 51 Anti-Frost Heaters: (Procedure 10) Note: Only models with an ‘F’ in the model ...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 52 Ignition Pack Replacement: (Procedure 12) 1. Remove the front panel. Refer to ...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 53 Remote Controller: (Procedure 17) 1. Isolate power at the water heater. 2. Rem...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 54 6. Remove 2 Philips head retaining screws holding flow sensor to water body as...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 60 Replacement Parts List Exploded View 3 – 871/875018-B & 871/875020-B Model...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 63 Gas Type Conversion Procedure 1. Isolate the power and gas supply to the water...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 64 Warranty Electronic Instantaneous Gas Water Heater Warranty (Australia only) W...

TM002 Integrity 18 & 20L Service Instructions REV: E D.O.I: 7/11/2007 This document is stored and maintained electronically by Service. All printed copies not bearing this statement in RED are deemed “uncontrolled” 65 Document Revision History Title: Integrity 18 & 20L Service Instructions D...