Page 2 - INDEX
INDEX 3 COPPER SANIMASTER AND TYPHOON HOT WATER HEATERS 4 Specification Data 7 INTRODUCTIONINSTALLATION GUIDELINES 8 Base Requirements 9 Combustible Construction Clearances 10 Combustion Air SupplyOutdoor Venting 12 Indoor Venting 16 Power VentingOutdoor HeatersVent Damper Installation 18 Piping (Ga...
Page 4 - SPECIFICATION DATA
MBH Natural Gas Sanimaster Typhoon (Indoor) (Outdoor) Input Output Input Output 136.0 112.0 136.0 112.0 181.0 148.0 181.0 148.0 264.0 216.0 264.0 216.0 334.0 274.0 334.0 274.0 399.0 327.0 399.0 327.0 511.5 419.4 511.5 419.4 627.0 514.0 627.0 514.0 726.0 595.0 726.0 595.0 825.0 676.5 825.0 676.5 926....
Page 7 - B. INSTALLATION GUIDELINES; AUTHORITIES HAVING JURISDICTION, THE LATEST EDITION OF THE
A. INTRODUCTION WE RECOMMEND THAT THIS MANUAL BE REVIEWED THOROUGHLY BEFORE INSTALLING THE WATER HEATER. SHOULD ANY QUESTIONS ARISE, NOT COVERED BY THIS DATA, CONTACT YOURLOCAL DISTRIBUTOR OR THE SERVICE DEPARTMENT AT THE FACTORY. MODEL IDENTIFICATION The model number of the water heater is found on...
Page 9 - Combustible Surfaces
COMBUSTIBLE CONSTRUCTION CLEARANCES The water heater should be positioned to provide the minimum clearances from combustible surfaces and toprovide sufficient space for servicing the unit as follows. MINIMUM CLEARANCES: PROTECTED SURFACES Clearances to surfaces installedin rooms which are large (2) ...
Page 10 - and void the warranty.
COMBUSTION AND VENTILATION AIR SUPPLYCAUTION: Combustion air must not be contaminated by corrosive chemical fumes which can damage the heater and void the warranty. IMPORTANT: Adequate air must be provided for proper combustion and ventilation of the surrounding area. An inadequate supply of combust...
Page 11 - INDOOR HEATERS
MODELS 512 - 825 Step 1: Lower outdoor "Stackless" top on to unit. Position top so it is centered on unit fromside to side and front to rear. Fig. # 8166.1 Step 2: Tighten the (4) screws (Shown below) until they come in contact with the unit jacket top,then evenly tighten all (4) screws to s...
Page 12 - VENT TERMINAL/INDOOR STACK INSTALLATION; Make sure the
DRAFTHOOD JACKET TOP PANEL (part of the heater) #10 SHEET METAL SCREW (3) MOUNTING BRACKET (3) FLUE COLLECTOR (part of heater) SCREW HOLELOCATION 3-1/4" INNER STACK ADAPTER PANEL Fig. #8947 Step 8: Disconnect male/female connector and attach to the 2 wires from drafthood vent sensor harness. Ste...
Page 17 - VENT DAMPER; DAMPER OPEN DAMPER CLOSED
VENT DAMPER NORMAL OPERATION SUMMARY For safe, efficient operation, the vent damper and all flue product carrying areas of the appliance must bechecked annually, with particular attention given to dete-rioration from corrosion or other sources. Check ventdamper operation as follows: 1. When the furn...
Page 19 - The; Test piping as follows:
CAUTION: The heater and its manual shut off valve must be disconnected from the gas supply during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 KPA). Dissipate test pressure in the gas supplyline before reconnecting the heater and its manual shut off valve to gas ...
Page 21 - Set temperature to 140°F or to desired tank temperature.
HOT WATER SUPPLY HEATER Model 136- 1826The heater is direct fired and used with a storage tank. The model number indicates the BTU/holds input. (i.e. an1826 holds input of 1,826,000 BTU/ HR)See specification and dimension information on pages 4, 5 and 6. TANK TEMPERATURE CONTROL 1. The tank temperat...
Page 22 - SEQUENCE OF OPERATION; The pilot is energized and when proven lit.; INSTALLATION WATER HEATER PLUMBING:; to heater or tank operating controls.; PIPING DIAGRAM-1 HEATER 1 TANK THERMOSTAT SUPPLIED
SEQUENCE OF OPERATION 1. Power to heater and recirculation pump.2. Control switch, located on heater control box, placed in "ON" position. a. High limit controller circuit closed.b. Tank temperature controller calls for heat.c. Pump relay energized starting heater pump.d. Flow switch activat...
Page 23 - PIPING DIAGRAM-1 HEATER 2 TANK
* PIPING MUST BE EQUAL BETWEEN TEES AND TANKS. NOTES: 1. Plumb all swing check valves in gravity closed position. 2. Minimum pipe size equal to heater inlet/outlet connection size (between heater and tanks). 3. Pipe sizes between tanks are to be based on estimated GPM flow rates (Max. 10 FPS Vel.) 4...
Page 24 - PIPING DIAGRAM-1 HEATER 3 TANK
* PIPING MUST BE EQUAL BETWEEN TEES AND TANKS. NOTES: 1. Plumb all swing check valves in gravity closed position. 2. Minimum pipe size equal to heater inlet/outlet connection size (between heater and tanks). 3. Pipe sizes between tanks are to be based on estimated GPM flow rates (Max. 10 FPS Vel.) 4...
Page 25 - PIPING DIAGRAM-1 HEATER 4 TANK
* PIPING MUST BE EQUAL BETWEEN TEES AND TANKS. NOTES: 1. Plumb all swing check valves in gravity closed position. 2. Minimum pipe size equal to heater inlet/outlet connection size (between heater and tanks). 3. Pipe sizes between tanks are to be based on estimated GPM flow rates (Max. 10 FPS Vel.) 4...
Page 26 - PIPING DIAGRAM-2 HEATER 1 TANK SPECIAL THERMOSTAT AND WELL
NOTES: 1. Plumb all swing check valves in gravity closed position. 2. Minimum pipe size to be (1) size larger than heater inlet/outlet connection size. 3. Pipe all relief valves to drain or as local codes require. 4. 115 gallon jacketed and insulated storage tanks available from factory. 5. When two...
Page 27 - DESCRIPTION OF CONTROLS IN GENERAL
DESCRIPTION OF CONTROLS IN GENERAL ENERGY SAVING PUMP CONTROL The energy saving pump control is an electronic device that allows the operator to set the desired time forthe pump to run after the heater shuts off. The time isfactory-set at 7 minutes and it can be re-adjusted in thefield anywhere from...
Page 29 - ELECTRICAL; All wires prior to disconnection when servic-; DANGER - SHOCK HAZARD
100% PILOT SAFETY (IID Units) All heaters employ electronic devices, which close the main gas valve within 8/10 of a second whenever thepilot flame is interrupted. Pilot flame is automatically litwhen the device is powered. Unit performs its own safetycheck and opens the main valve only after the pi...
Page 30 - General Safety Precautions; TIME/TEMPERATURE RELATIONSHIPS IN SCALDS; DANGER
General Safety Precautions Water temperature over 125°F cancause severe burns instantly ordeath from scalds. Children, disabled and elderly are athighest risk of being scalded. See instruction manual before set-ting temperature at water heater. Feel water before bathing or shower-ing. Temperature li...
Page 31 - For Honeywell Gas Valve:; For Robertshaw Gas Valve:; TO TURN OFF GAS TO APPLIANCE; For Robertshaw Gas Valve:
LIGHTING INSTRUCTIONS FOR HEATERS WITH ELECTRONIC IGNITION (IID)For Models with Manual Gas Valves 512, 627, 726 FOR YOUR SAFETY READ BEFORE OPERATING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causingproperty damage, personal injury or loss of life. A. Th...
Page 33 - INSPECTION AND MAINTENANCE PROCEDURES
Six Months:1. Heat Exchanger Surfaces. a. Shut off electric and gas supply to heater. b. Examine external surfaces 2. Preliminary examination maybe done by using amirror and a light in the burner area. 3. Remove venting, heater jacket top, flue collector andheat exchanger baffles. Remove inspection ...
Page 34 - Venting System Inspection; In case of a prolonged power failure during; Service Assistance; Keep heater area clear and free from com-; Burner Inspection
2. Venting System Inspection Visually inspect the venting system. Make sure the vent connections are secure and have not becomedisengaged. Look for any indication of corrosion, orcarbon (soot) streaks which could cause leakage ofproducts of combustion into the living space. Inspect thevent terminal ...
Page 35 - Inoperative thermostat.....................; SOLUTION; TROUBLE SHOOTING
PROBLEM When thermostat is turned on nothinghappens. Thermostat in on position causes relayand pump to operate, but heater doesnot fire. Continuous shut down of low water cutoff. CAUSE IID Pilot is not lit….…………………….No power to the heater…………………. B a d T r a n s -former………………………… Inoperative thermos...
Page 38 - WARNING; HIGH VOLTAGE; Intermittent Pilot System; TROUBLESHOOTING HONEYWELL S8600; START
WARNING HIGH VOLTAGE For qualified Technicians ONLY NOTE: Some heaters may be equipped with an ignition module thatshuts off pilot gas if pilot fails to light. To reset, interrupt power to heater. Intermittent Pilot System TROUBLESHOOTING HONEYWELL S8600 NOTE: Before troubleshooting, familiarize you...
Page 39 - WIRING DIAGRAM KEY
Page 40 - WIRING DIAGRAMS; WIRING DIAGRAM - MODELS 136 -264 WITH ENERGY PUMP SAVING CONTROL
WIRING DIAGRAMS WIRING DIAGRAM - MODELS 136 -264 WITH ENERGY PUMP SAVING CONTROL Fig. # 2288e 40
Page 44 - REPLACEMENT PARTS LISTS