Power Acoustik M-1044 - Manuals

Power Acoustik M-1044 – Manual in PDF format online.

Manuals:

Manual

Manual Power Acoustik M-1044

Summary

Page 2 - THIS SYMBOL MEANS ATTENTION!; SAFE EQUIPMENT INSTALLERS; TURN OFF ALL POWER BEFORE PERFORMING ANY SERVICE OPERATIONS; MAINTAINING EQUIPMENT.; REFER TO THE ENGINE OPERATING & MAINTENANCE MANUAL; Change Without Notice.; D A N G E R; DANGER; S t a y c l e a r w h i l e; Tu r n o f f p o w e r; CAUTION

2 ! THE BEST SAFETY DEVICE IS A CAREFUL OPERATOR! SAFETY ALERT SYMBOL THIS SYMBOL MEANS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! PLEASE READ AND UNDERSTAND COMPLETELY BEFORE DOING! SAFE EQUIPMENT INSTALLERS AND OPERATORS: TURN OFF ALL POWER BEFORE PERFORMING ANY SERVICE OPERATIONS FOLLOW ...

Page 3 - ASSEMBLY INSTRUCTIONS AND INSTALLATION; INSTALLATION INSTRUCTIONS:; DO NOT OVERLOAD THE VEHICLE.; WARNING; BEFORE BEGINNING ANY INSTALLATION ON THIS UNIT,

3 ASSEMBLY INSTRUCTIONS AND INSTALLATION INSTALLATION INSTRUCTIONS: The Meyer MDV Series Spreaders can mount and store as a single unit. The Meyer MDV Series Spreader will mount on most 15,000-20,000 GVW trucks as well as larger trucks. WARNING DO NOT OVERLOAD THE VEHICLE. It is quite possible to ov...

Page 4 - Disconnect battery, NEGATIVE CABLE; such as knee bolsters!; for the control panel to be mounted in the cab.

4 INSTALLATION INSTRUCTION FOR ELECTRIC THROTTLE CONTROL WARNING 1. Disconnect battery, NEGATIVE CABLE (if already installed). 2. Spreaders with factory installed throttle controls do not require installer hook-up to the engine. The actuator has been installed and tested at the factory. 3. Raise the...

Page 5 - and avoid other sources of ignition.

5 WARNING Use safety glasses or other face protection against possible battery explosion. Do not smoke and avoid other sources of ignition. 13. Attach the positive battery cable (each end must have a rubber boot) to the positive terminal of the solenoid and to the positive terminal of the battery Ma...

Page 6 - OPERATION; BEFORE OPERATING THE CONTROL PANEL - MAKE SURE THAT NO ONE IS INSIDE; Electric Throttle Control Panel Switch functions; Spreader conveyor is not engaged.; MOUNTING

6 OPERATION WARNING BEFORE OPERATING THE CONTROL PANEL - MAKE SURE THAT NO ONE IS INSIDE THE HOPPER OR NEAR THE SPINNER. 1. Electric Throttle Control Panel Switch functions (Sequence of Operations) A. ON/OFF System power activated (ready to start). Spreader engine is not running. Spreader conveyor i...

Page 7 - However, you should normally use steps under F above.; SPREADER OPERATION

7 D. TO CONTROL Conveyor Speed. 1. Hold HI to increase speed. NOTE: Do not hold switch in HI position after the desired RPM is achieved or you will choke and/or stall the engine. 2. Hold LO to decrease speed. E. TO DISENGAGE Spreader Conveyor. 1. Tap START switch momentarily so that red indicator li...

Page 8 - ALWAYS WEAR EYE PROTECTION WHEN OUTSIDE OF THE TRUCK CAB WHILE

8 WARNING ALWAYS STAND AT A SAFE DISTANCE AWAY FROM THE SPINNER WHILE OPERATING ALWAYS WEAR EYE PROTECTION WHEN OUTSIDE OF THE TRUCK CAB WHILE SPREADER IS RUNNING. B. Spread pattern depends on baffle settings and spinner RPM. Maximum spread width is 30 ft. 1. Speeding up or slowing down the engine w...

Page 9 - MAINTENANCE

9 MAINTENANCE WARNING DO NOT ATTEMPT TO LIFT THE SPREADER BY THE CENTER LIFT OR CORNER LIFT HOOKS WITH MATERIAL IN THE SPREADER. 1 Grease idler bearings on idler shaft take up assembly, outboard bearing on gearbox output shaft, and lower spinner bearing every ten hours of operation. 2. Grease input ...

Page 10 - HYDRAULICS; CONTROL AND HYDRAULIC SYSTEM SPECIFICATIONS

10 HYDRAULICS WARNING Leaking high pressure fluids can inject themselves under the skin of persons near a leak, creating grave medical risks. TAKE CARE TO AVOID EXPOSURE TO HIGH PRESSURE FLUIDS. 1 . Hydraulic components should be kept as clean as possible during assembly operations. 2. Galvanized pi...

Page 11 - DUAL FLOW VALVE/STAND INSTALLATION INSTRUCTIONS

11 DUAL FLOW VALVE/STAND INSTALLATION INSTRUCTIONS 1. IMPORTANT: A pipe joint sealant compatible with hydraulic oil must be applied to all screw fittings. (Teflon Tape Sealant Is Not Recommended) 2. Hose ends connected to flow valve must be of the swivel type. 3. CAUTION: Over tightening of the fi...

Page 12 - DUAL FLOW CONTROL VALVE

Page 13 - PARTS LIST FOR DUAL HYDRAULIC FLOW CONTROL VALVE; Item

13 PARTS LIST FOR DUAL HYDRAULIC FLOW CONTROL VALVE (62213) Item Part Number Qty. Description 1 62383 2 Screw 2 62098 2 Handknob 3 62384 2 Dowel Pin 4 62385 2 Roll Pin 5 62386 2 Spring 6 04105-285-06 2 O-Ring, Viton ® 7 04105-285-07 2 Back-up, Teflon 8 04105-285-08 2 O-Ring, Viton ® - 62099 Kit, Sea...

Page 15 - PARTS LIST FOR MDV ENGINE DRIVEN HOPPER ASSEMBLIES

15 PARTS LIST FOR MDV ENGINE DRIVEN HOPPER ASSEMBLIES (Carbon Steel) Item Part Number Qty. Description 1 00115-146-01 1 Weld, Hopper 840 00115-146-02 1 Weld, Hopper 844 00115-146-09 1 Weld, Hopper 940 00115-146-10 1 Weld, Hopper 944 00115-146-17 1 Weld, Hopper 1040 00115-146-18 1 Weld, Hopper 1044 6...

Page 18 - PARTS LIST FOR MDV ENGINE DRIVEN HOPPER ASSEMBLIES

18 PARTS LIST FOR MDV ENGINE DRIVEN HOPPER ASSEMBLIES (Stainless Steel) Item Part Number Qty . Description 69 61179 1 Solenoid, Grounded 70 62046 2 Terminal, Insulated Ring 71 62188 2 Connector, 16-14 Insulated Butt 73 62040 1 Cable, Battery 74 61213 1 Cable, Starter 75 62395 2 Spring, Linkage 76 04...

Page 19 - Notes

Page 21 - PARTS LIST FOR MDV HYDRAULIC HOPPER ASSEMBLIES

21 PARTS LIST FOR MDV HYDRAULIC HOPPER ASSEMBLIES (Carbon Steel) Item Part Number Qty. Description 00115-146-01 1 Weld, Hopper 840 00115-146-02 1 Weld, Hopper 844 00115-146-09 1 Weld, Hopper 940 00115-146-10 1 Weld, Hopper 944 00115-146-17 1 Weld, Hopper 1040 00115-146-18 1 Weld, Hopper 1044 5 61201...

Page 23 - PARTS LIST FOR MDV HYDRAULIC HOPPER ASSEMBLIES

23 PARTS LIST FOR MDV HYDRAULIC HOPPER ASSEMBLIES (Stainless Steel) Item Part Number Qty . Description 1 00115-146-05 1 Weld, Hopper 840, S3 00115-146-06 1 Weld, Hopper 844, S3 00115-146-13 1 Weld, Hopper 940, S3 00115-146-14 1 Weld, Hopper 944, S3 00115-146-21 1 Weld, Hopper 1040, S3 00115-146-22 1...

Page 27 - PARTS LIST FOR HYDRAULIC SPINNER ASSEMBLY

27 PARTS LIST FOR HYDRAULIC SPINNER ASSEMBLY (Carbon Steel) Item Part Number Qty. Description 1 62312 1 Weld, Spinner Frame 2 62057 1 Shaft, Spinner (Long) 3 62146 1 Disc, Poly Spinner 13" 4 60324 1 Motor, Hydraulic (AA) 5 04003-003-06 2 Bolt, 3/8-16 x 2 HH GR5 ZP 6 04003-807-09 2 Locknut, 3/8-...

Page 29 - PARTS LIST FOR ENGINE DRIVEN SPINNER ASSEMBLY

29 PARTS LIST FOR ENGINE DRIVEN SPINNER ASSEMBLY (Carbon Steel) Item Part Number Qty. Description 62312 1 Weld, Spinner Frame 2 62057 1 Shaft, Spinner (Long) 3 62146 1 Disc, Poly Spinner 13" 4 04010-016-01 2 Pin, 1/8" x 1" Cotter SS 5 04003-003-06 1 Bolt, 3/8-16 x 2 HH GR5 ZP 6 04003-807...

Page 30 - NOTE: The plug is wired to the cable as indicated on the connector.

30 ELECTRIC CONTROLS PARTS & SCHEMATIC (Honda) WIRING AT THE ENGINE NOTE: The plug is wired to the cable as indicated on the connector. (That is; red to red, black to black, etc.) Item Part No. Qty. Description 1 00115-189-00 Assy, Control Cable 2 62119 1 Plug, 7 Conductor 3 62170 1 Conductor-7,...

Page 32 - RED LENSE; CONTROL BOX

32 ON OFF CHOKE LO HI START CONV. 1 2 4 3 5 6 2 MOUNTING TABS BROWN RED BL UE BLUE BRO W N RED RED YE LL O W YE LL O W RED BL ACK BL ACK BL ACK G R EEN YELLOW BL UE BL UE BLUE 4- , RED RED BRO W N BROWN BRO W N BRO W N YELLOW YELLOW YE LL O W BL UE BLUE RED RED RED GREEN BROWN BLACK BLACK BRO W N BR...

Page 33 - PARTS LIST FOR CONTROL PANEL ASSEMBLY

33 PARTS LIST FOR CONTROL PANEL ASSEMBLY (62267) Item Part Number Q t y. Description 1 62150 1 Enclosure 2 62151 2 Panel, End 3 62152 1 Panel, Middle 4 62153 1 Switch, START/CONV 5 62154 1 Switch, Choke HI/LO 6 62155 1 Switch, ON/OFF 7 62156 3 Conn., double M/FM 8 62157 1 Assembly, Cable 10 62158 1 ...

Page 34 - PARTS LIST FOR HYDRAULIC MOTOR

34 PARTS LIST FOR HYDRAULIC MOTOR (60324) Item Part Number Qty. Description 1 20644 4 Screw, 5/16" - 24 x 7/8" Cap 2 1 Seal 3 62404 1 Flange, Mounting (4 Bolt) 4 Seal, O-Ring 5 04101 035 05 1 Race, Bearing 6 Seal, O-Ring 7 04101 035 07 1 Bearing, Thrust Needle 8 04009 002 02 1 Key, 1/4" ...

Page 35 - PARTS LIST FOR DURST GEAR BOX ASSEMBLY (61178)

35 PARTS LIST FOR DURST GEAR BOX ASSEMBLY (61178) Item Part No. Qty. Description 1 62033 1 Housing 2 62034 1 C o v e r 3 62035 1 Worm Gear - Bronze 4 62036 1 Worm 5 62025 2 Bearing Cone 6 62022 2 Bearing Cone 7 62019 4 Bearing Cup 8 62026 1 Snap Ring Input 9 62027 1 Snap Ring Output 10 62020 4 Snap ...

Page 36 - Optional Hopper Top Screens; STANDARD HOPPER TOP SCREENS

36 Optional Hopper Top Screens STANDARD HOPPER TOP SCREENS Item Part Number Qty. Description 1 62258 4 Weldment, Screen (57.125" X 34") (10 ft Unit) 62558 & 62556 2 Weldment, Screen (9 ft. Unit) 62256 4 Weldment, Screen (45.125" x 34") (8 ft. Unit) OPTIONAL HOLD DOWN KIT (62259) ...

Page 38 - NAME PLATE INFORMATION

38 Meyer Products 18513 Euclid Avenue Cleveland, Ohio 44112-1084 Postage Postage Postage Postage Postage Required Required Required Required Required NAME PLATE INFORMATION When ordering parts or requesting information or assistance, always include the information listed below. The Model Number ...