Nissan 40053 - Manuals - manualsarea.com

Page 2 - Before Starting Installation; Engine Compartment

2 ‘04-’05 Nissan Titan - Kit 40053 Before Starting Installation 1. Carefully read all warnings and instructions com- pletely before beginning. 2. Verify all parts have been received in this kit by checking the parts list at the end of this document. 3. Only install this kit on the vehicle for which ...

Page 3 - Prepare to Install Kit; Front of vehicle

3 ‘04-’05 Nissan Titan - Kit 40053 b. Remove airbag fuse. c. Strap steering wheel to prevent accidentalmovement. Prepare to Install Kit Front of vehicle 1. SE & LE models: Front bumper a. If equipped, remove two wiring harness connec- tors from running lights. WARNING Accidental deployment of th...

Page 9 - Frame

9 ‘04-’05 Nissan Titan - Kit 40053 9. Fuel lines at the fire wall a. Remove two nuts and fuel / brake line bracket, from fire wall. Frame 1. Side step driver side a. Remove six bolts and side step from three side step brackets. 2. Drive line hoop a. Remove four bolts and drive line hoop from vehi- c...

Page 10 - Rear of Vehicle

10 ‘04-’05 Nissan Titan - Kit 40053 b. Remove bolt and wiring harness bracket from frame. c. Remove two wiring harness push clips and wir-ing harness from frame / body mount perch. Rear of Vehicle 1. Fuel filler a. Remove bolt and fuel filler bracket from bed. WARNING Use extreme caution when workin...

Page 11 - Install Kit; Cab

11 ‘04-’05 Nissan Titan - Kit 40053 b. Remove three wiring harness push clips from rear bumper bracket. c. Disconnect two wiring harness connectors fromwiring harness. d. Remove two license plate light connectors from rear bumper. Push Clips Rear BumperBracket Connectors Wiring Harness Rear Bumper L...

Page 12 - Bed

12 ‘04-’05 Nissan Titan - Kit 40053 b. Remove three bolts from cab bushings on pas- senger side. 2. Cab passenger side a. Using a hydraulic jack and a wooden block, slowly lift passenger side of cab a little morethan 3”. b. Install a kit block (3” x 2”) on the core support bushings and two kit block...

Page 23 - Front bumper

23 ‘04-’05 Nissan Titan - Kit 40053 c. Install air cleaner cover on vehicle. d. Install push clip and wire harness on air cleaner cover. e. Position intake cover on engine mark and trim where interference occurs. f. Install intake cover on engine with two bolts andtwo locator nipples. Clips Hose Cla...

Page 28 - After Completing Installation; Inside Cab

28 ‘04-’05 Nissan Titan - Kit 40053 l. Install skid plate onto vehicle with four screws. m. Mark and drill two 1/4” holes into skid plate. Install front bumper fascia straps onto skid platewith two kit push clips . Bed Spacers (Crush Blocks) 1. Remove four bed bushings from frame. Bolts Frame Skid P...

Page 29 - Miscellaneous; Dynamic Vehicle Check

29 ‘04-’05 Nissan Titan - Kit 40053 a. Connect both battery cables. Connect positive cable first, then negative cable. Miscellaneous 1. Apply kit label (warning) to dashboard in plain sight of all vehicle occupants. 2. Adjust headlights. 3. Check all fasteners to ensure they are tight. 4. Ensure all...

Page 30 - Accessories; The following accessories are available:

30 ‘04-’05 Nissan Titan - Kit 40053 Accessories The following accessories are available: Urethane Gap Guards

Page 31 - Kit Parts List; DESCRIPTION

31 ‘04-’05 Nissan Titan - Kit 40053 Kit Parts List QTY. DESCRIPTION 12 Block , Big 4 Block , Mini 12 Bolt , 1/4” x 1 1/2” 10 Bolt , 1/4” x 1” 2 Bolt , 8-1.25 x 90mm 2 Bolt , 10-1.25 x 100 mm 6 Bolt , 10-1.25 x 120 mm 8 Bolt , 12-1.25 x 180 mm 8 Bolt , 3/8 x 1” 1 Bolt , 3/8 X 1-1/4” Socket 2 Bolt , 5...