Napoleon N415-0158 - Manuals

6 OPERATING THE GRILL BURN IN PROCEDURE When lit for the first time, the gas grill will emit a slight odour. This is a normal temporary condition caused by the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again. Simply run the main burners ...

7 Most people don’t realize that the heat source that we are most familiar with, namely the sun warms the earth using mainly infrared energy. Infrared energy is a form of electro-magnetic energy that has a wavelength just greater than the red end of the visible light spectrum, but lessthan that of r...

8 If the burner is getting too little air, the flames will be lazy yellow, and possibly produce soot. If the burner is getting too much air, the flames will be lifting erratically from the burner and may cause difficulties when lighting. 1. To adjust the air shutter, remove cooking grids and sear pl...

9 TUBE BURNER - The burner is made from heavy wall 304 stainless steel, but due to the extreme heat and corrosive environment, surface corrosion will occur. Use a brass wire brush to remove surface corrosion. Clean any blocked portsusing an opened paper clip. Do not enlarge the burner ports. Spiders...

10 Problem Possible Causes Solution Low heat / Low flame whenvalve turned to high. For propane - improper lightingprocedure. Ensure lighting procedure is followed carefully. All gas grillvalves must be in the off position when the tank valve isturned on. Turn tank on slowly to allow pressure toequal...

11 ORDERING REPLACEMENT PARTS Before contacting the customer service department, check the NAC web site for more extensive cleaning, maintenance,troubleshooting and part replacement instructions at www.napoleongrills.com. Contact the factory directly for replacement partsand warranty claims. The cus...

12 ASSEMBLY INSTRUCTIONS CAUTION : During unpacking and assembly it is recommended that you wear work gloves and safety glasses for your protection. Although we make every effort to make the assemblyprocess as problem free and safe as possible, it is characteristic of fabricated steel parts that the...

13 16 X N570-0073 (1/4-20 X 3/8”) 3/8 16 X N450-0027 (1/4-20) Caster Installation 1 Magnet Installation Snap magnets into slots in front of bottom shelf. 2 7/16 2 x N430-0002MAGNET CATCH Attach (4) casters using (4) 1/4 - 20 X 3/8” screws and (4) 1/4-20 lock nutsfor each caster. Attach brackets unde...

14 4 X N570-0080 (#14 X 1/2") 3/8 4 Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel are to the top, rest panel on bottomshelf and line up holes. Fasten using (4) #14 x 1/2” screws. PROPANE ONLY 3 Insert propane tank ring into slots in bottom shelf as shown....

15 PROPANE ONLY 6 6 X N570-0080 (#14 X 1/2") 3/8 5 Fit rear cart panel between the two end panels, ensure large hole in panel is tothe bottom right hand corner as illustrated. Fasten using (6) #14 x 1/2” screws,three on each side. Rear Cart Panel Installation Condiment Basket / Propane Tank Moun...

16 4 X N570-0080 (#14 X 1/2") DRAWER/HOUSING INSTALLATION Place complete drawer housing assembly onto bottom shelf lining up holes inhousing with holes in bottom shelf. Fasten using (4) #14 X 1/2” screws. 7 3/8

17 3/8 PROPANE ONLY 9 Propane Tank Heat Shield Installation Attach propane tank heat shield above propane tank ring. Attach one end underlip of back panel and other end to underside of front cabinet support. 2 X N570-0080 (#14 X 1/2") Front Cabinet Support Installation 8 Fasten top rail assembly...

18 TWO PEOPLE ARE REQUIRED FOR THIS STEP 6 x N570-0073 (1/4-20 x 3/8”) 3/8 10 Grill Head Installation PROPANE ONLY - To avoid assembly difficulties, prior to mounting the grill head, remove zip tie holding regulator up under control panel. This was installedat the factory to protect the regulator ho...

20 Side Burner Installation 3/8 13 Insert (4)1/4-20 x 5/8” screws through washers into threaded holes in side of base.Do not tighten all the way. Slide assembled side burner over screw heads andfinish tightening. Fit orifice into burner tube and secure with hose retainer clip sup-plied. Attach wire ...

22 BUSHING 8 x N120-0010THREAD CAPS Attach the supplied thread caps to the threads of the screws inside yourgrill cabinet as illustrated, both top and bottom. 16 Thread Cap Installation Bushing and Magnet Installation Insert bushing into either end of bottom shelf and into either of side enclosures....

23 Insert pivot rod through hole on inside top of door. Holding door in one hand,direct pivot rod into hole in underside of front beam. Once secure, let rod slidedown and through hole in bottom of door and into bushing in bottom shelf. 3/8 18 Cabinet Door Installation Install door handle onto front ...

24 Insert pivot rod through hole on inside top of door. Holding door in one hand,direct pivot rod into the top bushing on the enclosure. Once secure, let rod slidedown and through hole in bottom of door and into bushing. 3/8 19 Door Installation Side Enclosure Installed door handle onto front of doo...

28 A LEAK TEST MUST BE PERFORMED AT THEFOLLOWING TIMES:•BEFORE INITIAL USE EVEN IF THE GRILL WASDEALER ASSEMBLED.•AT LEAST ONCE PER YEAR.•WHENEVER ANY GAS COMPONENT HAS BEENREPLACED. DO NOT USE A FLAME TO LEAK TEST. LEAK TESTING: This must be done before initial use, annually and whenever any gas co...

29 PARTS LIST x - standard p - propane units only p - appareils propane seulement x - compris n - natural gas units only n - appareils gaz naturel seulement ac - accessory ac - accessoires Item Part # Des c ription 730 1 N135-0024K lef t s ide lid c as ting x 2 N385-0129 NA POLEON logo x W450-0005 l...