Page 2 - Napoleon Gas Grill President’s Limited Warranty; Conditions And Limitations
2 www.napoleongrills.com Napoleon Gas Grill President’s Limited Warranty NAPOLEON warrants the following materials and workmanship in your new NAPOLEON gas grill against defects for twenty five years. This covers aluminum castings (excluding paint), LUXIDIO® trays, stainless steel side shelves, stai...
Page 3 - Safe Operating Practices
3 www.napoleongrills.com WARNING! Failure to follow these instructions could result in property damage, personal injury or death. Read and follow all warnings and instructions in this manual prior to operating grill. Safe Operating Practices • This gas grill must be assembled exactly according to th...
Page 4 - Cylinder Specification/Gas Hook Up; Propane Cylinder Specifications
4 www.napoleongrills.com Cylinder Specification/Gas Hook Up THIS GAS BARBECUE IS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CAN/CSA-1.6-2005 AND ANSI Z21.58 -2005 RESPECTIVELY FOR OUTDOOR GAS GRILLS AND SHOULD BE INSTALLED TO CONFORM WITH LOCAL CODES. In absence of local codes, instal...
Page 5 - Leak Testing Instructions
5 www.napoleongrills.com Leak Testing Instructions WARNING! A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced. WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in the area while you ...
Page 6 - Lighting Instructions
6 www.napoleongrills.com Lighting Instructions Off Position WARNING! Open lid WARNING! Ensure all burner controls are in the off position. Turn on the gas supply valve. Main Tube Burner Lighting Rear Burner Lighting (Rotisserie Burner) Side Burner Lighting (If equipped) 1. Open grill lid. 1. Open gr...
Page 7 - Operating The Grill
7 www.napoleongrills.com Operating The Grill Initial Lighting : When lit for the first time, the gas grill emits a slight odor. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur again. Simply run the ma...
Page 8 - Infrared Heat
8 www.napoleongrills.com 1. Follow the infrared side burner lighting instructions and operate on high for 5 minutes with the lid opened or until the ceramic burners glow red.2. Place food on grills and cook according to times listed in the Infrared Grilling Chart.3. Depending upon your taste, contin...
Page 9 - Infrared Grilling Chart
9 www.napoleongrills.com Infrared Grilling Chart Food Control Setting Cooking Time Helpful Suggestions Steak 1 in. thick High setting 2 min. each side. High setting 2 min. each side then medium setting. High setting 2 min. each side then medium setting. 4 min. – Rare 6 min. – Medium 8 min. – Well do...
Page 10 - Maintenance / Cleaning Instructions
10 www.napoleongrills.com WARNING! Always wear protective gloves and safety glasses when cleaning your grill. WARNING! To avoid the possibility of burns, maintenance should be done only when the grill is cool. Avoid unprotected contact with hot surfaces. Ensure all burners are turned off. Clean gril...
Page 12 - Troubleshooting
12 www.napoleongrills.com Troubleshooting Problem Possible Causes Solution Low heat / Low flame when valve turned to high. For propane - improper lighting procedure. For natural gas - undersized supply line. For both gases - improper preheating. Ensure lighting procedure is followed carefully. All g...
Page 14 - Ordering Replacement Parts; Warranty Information
14 www.napoleongrills.com KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY. Ordering Replacement Parts Warranty Information MODEL:DATE OF PURCHASE:SERIAL NUMBER:(Record information here for easy reference)Before contacting the Customer Care Department, check the NAC Website for more ...
Page 15 - Getting Started; TOOLS REQUIRED FOR ASSEMBLY (tools not included)
15 www.napoleongrills.com CAUTION! During unpacking and assembly we recommended you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges ...
Page 16 - Magnet Installation
16 www.napoleongrills.com 2. Caster/Bracket Installation Attach (4) casters, using (4) ¼ -20 x 3/8” screws and (4) ¼ -20 lock nuts for each caster. Attach brackets under front casters as illustrated. Tighten securely. 1. Magnet Installation Snap magnet into slot in front of bottom shelf. 1 X N430-00...
Page 17 - Propane Only; Propane Tank Ring Installation
17 www.napoleongrills.com Propane Only 4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 3. Propane Tank Ring Installation Insert propane tank ring into slots in bottom of shelf as shown. Fold tabs over to secure in place. 4. Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel...
Page 18 - Rear Cart Panel Installation
18 www.napoleongrills.com 6 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 5. Rear Cart Panel Installation Fit rear cart panel between the two end panels; ensure large hole in panel is to the bottom right corner as illustrated. Fasten using (6) #14 x 1/2” screws, three on each side.
Page 19 - Tank Inhibitor Bracket / Propane Tank Mount Installation
19 www.napoleongrills.com 6. Tank Inhibitor Bracket / Propane Tank Mount Installation Insert tank inhibitor bracket into slot in rear panel as illustrated. Fasten to bottom panel using (1) #14 x 1/2” screw. Clip top propane tank mount into slots in back panel. Insert one end at a time, gently bendin...
Page 20 - Front Cabinet Support Installation; Heat Shield Installation
20 www.napoleongrills.com 4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 4 x N570-0080 (#14 x 1/2”) 1 X N430-0002 7. Front Cabinet Support Installation Fasten top rail assembly to the front of side panels using (4) #14 x 1/2” screws. For ease of installation start all screws before tightening completely. Sna...
Page 21 - Grill Head Installation
21 www.napoleongrills.com 3/8”(10mm) Incorrect Assembly Correct Assembly 4 x N570-0091 (1/4-20 X 1/2”) 9. Grill Head Installation PROPANE ONLY – To avoid assembly difficulties, prior to mounting the grill head, remove zip tie holding regulator up under control panel. This was installed at the factor...
Page 22 - Battery Pack / Rotisserie Mount Installation
22 www.napoleongrills.com 3/8”(10mm) 2 x N570-0073 (1/4-20 X 3/8”) 10. Battery Pack / Rotisserie Mount Installation Install battery pack below vent slots on left hand panel using magnet supplied with battery pack. Plug wire from LED (lights) located underneath control panel into wire from battery pa...
Page 23 - Side Shelf Assembly
23 www.napoleongrills.com 8 x N570-0076 (#8 X 1/2”) 11. Side Shelf Assembly Peel the protective coating from the side shelf. Insert the top of the side shelf into the end cap engaging the edge of the shelf under the ribs in the end cap as illustrated. Push the bottom tabs into the end cap and line u...
Page 27 - Bushing; Door Installation
27 www.napoleongrills.com Bushing 2 x N160-0022 (pivot pin clip) 2 x N105-0011 (door bushing) 1 2 15. Door Installation First direct the pivot pin into the hole in the underside of the front cabinet support and then lower the door into the bushing in the bottom shelf. Once secure, snap the top pivot...
Page 30 - Drip Pan Installation
30 www.napoleongrills.com 20. Drip Pan Installation Slide drip pan into rear of base as shown. Ensure dip pan rides along rails on bottom of base.
Page 31 - Rotisserie Kit Assembly Instruction
31 www.napoleongrills.com Rotisserie Kit Assembly Instruction (optional)Assemble rotisserie kit components as shown. Ensure stop bushing is tightened on the inside of hood casting.
Page 32 - WARNING – FIRE HAZARD
32 www.napoleongrills.com Propane Only – Proper Hose Connection Ensure the regulator drops into the small opening, between the tank heat shield and the right side of the cabinet. Propane Only – Improper Hose Connection WARNING – FIRE HAZARD The regulator must be attached so that no part of the hose ...
Page 33 - Natural Gas Only – Proper Hose Connection
33 www.napoleongrills.com Natural Gas Only – Proper Hose Connection 3/4”(19mm) Clip hose to side panel using hose retainer clip supplied. WARNING! The installation must be performed by a licensed gas fitter, and all connections must be leak tested before operating the grill. Do not use pipe dope or ...
Page 34 - Natural Gas Only – Improper Hose Connection
34 www.napoleongrills.com Natural Gas Only – Improper Hose Connection WARNING – FIRE HAZARD WARNING! Do not route hose over top of rear panel. WARNING! Do not route hose underneath drip pan. WARNING! Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a fi...
Page 36 - Parts List
36 www.napoleongrills.com Item Part # Description RSIB 1 N135-0042-GY1HT left side lid casting x 2 N385-0129 NAPOLEON logo x 3 W450-0005 logo spring clips x 4 N510-0010 black silicone lid bumper x 5 N685-0012 temperature gauge x 6 N080-0287-GY1HT lid casting cover x 7 N335-0042L stainless steel lid ...
Page 40 - ACCESSORIES & PARTS ORDER FORM
40 www.napoleongrills.com FAX TO: 705 727 4282 CONTACT NAME:______________________________________________________________________ SHIP TO :_____________________________________________________________________________ __________________________________________________________________________________...