Page 2 - Napoleon Gas Grill President’s Limited Warranty; Conditions And Limitations
2 www.napoleongrills.com Napoleon Gas Grill President’s Limited Warranty NAPOLEON warrants the following materials and workmanship in your new NAPOLEON gas grill against defects for 10years. This covers aluminum castings (excluding paint), side shelves (excluding paint), stainless steel control pane...
Page 3 - Safe Operating Practices
3 www.napoleongrills.com WARNING! Failure to follow these instructions could result in property damage, personal injury or death. Read and follow all warnings and instructions in this manual prior to operating grill. Safe Operating Practices • This gas grill must be assembled exactly according to th...
Page 4 - Cylinder Specification/Gas Hook Up; Propane Cylinder Specifications
4 www.napoleongrills.com Cylinder Specification/Gas Hook Up This gas barbecue is certified under Canadian and American National Standards, CSA 1.6-2008 and ANSI Z21.58a -2008 respectively for outdoor gas grills and should be installed to conform with local codes. In absence of local codes, install t...
Page 5 - Leak Testing Instructions
5 www.napoleongrills.com Natural Gas Hook-Up This natural gas grill is supplied with a 10ft supply hose (complete with a quick disconnect) designed for natural gas and certified for outdoor use. The gas grill is designed to operate at an inlet pressure of 7 inches water column. Piping and valves ups...
Page 6 - Lighting Instructions
6 www.napoleongrills.com Lighting Instructions Off Position WARNING! Open lid WARNING! Ensure all burner controls are in the off position. Turn on the gas supply valve. Main Tube Burner Lighting Rear Burner Lighting (If equipped) Side Burner Lighting (If equipped) 1. Open grill lid. 1. Open grill li...
Page 7 - Operating The Grill
7 www.napoleongrills.com Operating The Grill Initial Lighting : When lit for the first time, the gas grill emits a slight odor. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur again. Simply run the ma...
Page 8 - Maintenance / Cleaning Instructions
8 www.napoleongrills.com WARNING! Always wear protective gloves and safety glasses when cleaning your grill. WARNING! To avoid the possibility of burns, maintenance should be done only when the grill is cool. Avoid unprotected contact with hot surfaces. Ensure all burners are turned off. Clean grill...
Page 10 - Troubleshooting
10 www.napoleongrills.com of the burner. Shake any loose debris from the burner through the gas inlet. Check the burner ports and valve orifices for blockages. Burner ports can close over time due to cooking debris and corrosion, use an opened paperclip or the supplied port maintenance bit to clean ...
Page 12 - Ordering Replacement Parts; Warranty Information
12 www.napoleongrills.com KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY. Ordering Replacement Parts Warranty Information MODEL: DATE OF PURCHASE: SERIAL NUMBER: (Record information here for easy reference) Before contacting the Customer Care Department, check the NAC Website for m...
Page 13 - Getting Started; TOOLS REQUIRED FOR ASSEMBLY (tools not included)
13 www.napoleongrills.com CAUTION! During unpacking and assembly we recommended you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges ...
Page 14 - Magnet Installation; Propane Tank Ring Installation
14 www.napoleongrills.com 2. Caster/Bracket Installation Attach (4) casters, using (4) ¼ -20 x 3/8” screws and (4) ¼ -20 lock nuts for each caster. Attach brackets under front casters as illustrated. Tighten securely. 1. Magnet Installation Snap magnet into slot in front of bottom shelf. 1 X N430-00...
Page 15 - Propane Only
15 www.napoleongrills.com Propane Only 4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 3. Propane Tank Ring Installation Insert propane tank ring into slots in bottom of shelf as shown. Fold tabs over to secure in place. 4. Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel...
Page 17 - Tank Inhibitor Bracket / Propane Tank Mount Installation
17 www.napoleongrills.com 6. Tank Inhibitor Bracket / Propane Tank Mount Installation Insert tank inhibitor bracket into slot in rear panel as illustrated. Fasten to bottom panel using (1) #14 x 1/2” screw. Clip top propane tank mount into slots in back panel. Insert one end at a time, gently bendin...
Page 18 - Front Cabinet Support Installation; Heat Shield Installation
18 www.napoleongrills.com 4 x N570-0080 (#14 x 1/2”) 3/8”(10mm) 4 x N570-0080 (#14 x 1/2”) 1 X N430-0002 7. Front Cabinet Support Installation Fasten top rail assembly to the front of side panels using (4) #14 x 1/2” screws. For ease of installation start all screws before tightening completely. Sna...
Page 19 - Grill Head Installation
19 www.napoleongrills.com 4 x N570-0091 (1/4-20 X 1/2”) 3/8”(10mm) Correct Assembly Incorrect Assembly 9. Grill Head Installation PROPANE ONLY – To avoid assembly difficulties, prior to mounting the grill head, remove zip tie holding regulator up under control panel. This was installed at the factor...
Page 20 - Rotisserie Mount Installation
20 www.napoleongrills.com 3/8”(10mm) 2 x N570-0073 (1/4-20 X 3/8”) 10. Rotisserie Mount Installation Install rotisserie mount bracket to left side of barbecue as shown using (2) 1/4 – 20 x 3/8” screws.
Page 21 - Side Shelf Assembly
21 www.napoleongrills.com 8 x N570-0076 (#8 X 1/2”) 11. Side Shelf Assembly Peel the protective coating from the side shelf. Insert the top of the side shelf into the end cap engaging the edge of the shelf under the ribs in the end cap as illustrated. Push the bottom tabs into the end cap and line u...
Page 22 - Side Shelf Installation
22 www.napoleongrills.com 4 x N570-0082 (1/4-20 X 5/8”) 3/8”(10mm) 4 x N735-0001 (insulated washer) 12. Side Shelf Installation Insert (4) 1/4 - 20 x 5/8” screws through the washers into the threaded holes in the side of the base; do not tighten all the way. Slide the assembled side shelf over the s...
Page 24 - Bushing; Cabinet Door Installation
24 www.napoleongrills.com 2 x N160-0022 (pivot pin clip) 2 x N105-0011 (door bushing) Bushing 1 2 14. Cabinet Door Installation First direct the pivot pin into the hole in the underside of the front cabinet support and then lower the door into the bushing in the bottom shelf. Once secure, snap the t...
Page 26 - Grease Tray and Holder Installation; Drip Pan Installation
26 www.napoleongrills.com 17. Grease Tray and Holder Installation Clip the wire grease tray holder into the two holes located in the center of the back panel. Place the aluminum grease tray into the grease tray holder. 18. Drip Pan Installation Slide drip pan into rear of base as shown. Ensure dip p...
Page 27 - Rotisserie Kit Assembly Instruction
27 www.napoleongrills.com Rotisserie Kit Assembly Instruction (optional)Assemble rotisserie kit components as shown. Ensure stop bushing is tightened on the inside of hood casting.
Page 28 - Propane Only – Proper Hose Connection; WARNING – FIRE HAZARD; Propane Only – Improper Hose Connection
28 www.napoleongrills.com Propane Only – Proper Hose Connection WARNING – FIRE HAZARD The regulator must be attached so that no part of the hose touches the underside of the grill or drip pan. A fire will result if these directions are ignored. Propane Only – Improper Hose Connection 1 x N640-0001 E...
Page 29 - Natural Gas Only – Proper Hose Connection
29 www.napoleongrills.com Natural Gas Only – Proper Hose Connection 3/4”(19mm) WARNING! The installation must be performed by a licensed gas fitter, and all connections must be leak tested before operating the grill. Do not use pipe dope or teflon tape on this connection. Tighten the connection with...
Page 30 - Natural Gas Only – Improper Hose Connection
30 www.napoleongrills.com Natural Gas Only – Improper Hose Connection WARNING – FIRE HAZARD WARNING! Do not route hose over top of rear panel. WARNING! Do not route hose underneath drip pan. WARNING! Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a fi...
Page 32 - Parts List
32 www.napoleongrills.com Item Part # Description 485RB 1 N135-0038G lid side casting left x 2 N135-0039G lid side casting right x 3 N335-0050 stainless steel lid insert x 4 N585-0066 lid heat shield x 5 N510-0010 black silicone lid bumper x 6 N685-0006 temperature gauge x 7 N385-0129 NAPOLEON logo ...
Page 35 - ACCESSORIES & PARTS ORDER FORM
35 www.napoleongrills.com FAX TO: 705 727 4282 CONTACT NAME:______________________________________________________________________ SHIP TO :_____________________________________________________________________________ __________________________________________________________________________________...
Page 36 - NOTES