Page 2 - TABLE of CONTENTS; PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
2 W415-0314 / C / 01.15.04 WARNING • The fireplace insert is a vented gas-fired heater. Do not burn wood or other materials in this fireplace insert. • Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignitio...
Page 4 - Operating Instructions; in; GENERAL INSTRUCTIONS
4 W415-0314 / C / 01.15.04 FOR YOUR SATISFACTION, THIS FIREPLACE INSERTHAS BEEN TEST-FIRED TO ASSURE ITS OPERATIONAND QUALITY! Minimum inlet gas supply pressure is 4.5 inches watercolumn for natural gas and 11 inches water column forpropane. Maximum inlet gas pressure is 7 inches watercolumn for nat...
Page 5 - Provide adequate ventilation air.; Ensure that existing chimney cleanouts fit properly.; SIDED BACKER PLATE - FRONT VIEW; INSTALLATION
5 W415-0314 / C / 01.15.04 Provide adequate ventilation air. Provide adequate accessibility clearance forser vicing and operating the fireplace inser t. Never obstruct the front opening of the fire-place inser t. Objects placed in front of the fireplace mustbe kept a minimum of 48" away from the...
Page 6 - See figure 1c; FIGURE 5; It is not practical to level the insert once it has; FIGURE 4; INSERT VENT CONNECTION; FIGURE 2
6 W415-0314 / C / 01.15.04 2. Gently stretch the liners to the required lengths and in- sert into the chimney. Place the terminal onto the top of thechimney cap and fit the flashing plate to suit. Make weathertight by sealing with caulking (not supplied) and fasten tothe chimney with screws and plug...
Page 7 - WIRE SIZE; T h e r e i s; GDIBP4; If installing the; FIGURE 7; FINISHING; ALUMINIUM EXTRUSION TRIM KIT; GAS INSTALLATION; WALL SWITCH / THERMOSTAT; FIGURE 8
7 W415-0314 / C / 01.15.04 For ease of accessibility, an optional remote wall switchor millivolt thermostat may be installed in a convenientlocation. Route 2-strand solid core millivolt wire fromthe gas fireplace insert to the wall switch / millivolt ther-mostat. The recommended maximum lead length ...
Page 8 - MANTLE WIDTH; Skewering log#2 onto the locating pin may be necessary.; PHAZER; GLOWING EMBERS; LOWER DOOR BRACKETS; LOG PLACEMENT
8 W415-0314 / C / 01.15.04 Place the door into the two lower door brackets and secureat the top of the unit with two #10-24 screws. FIGURE 16 MANTLE WIDTH H E I G H T M A N T L E PHAZER TM logs, exclusive to Napoleon Fireplaces, pro- vide a unique and realistic glowing effect that is different ineve...
Page 9 - PURGE THE GAS LINE WITH THE GLASS DOOR OPEN.; OPERATION / MAINTENANCE; OPERATING INSTRUCTIONS; WHAT TO DO IF YOU SMELL GAS:; MAINTENANCE
9 W415-0314 / C / 01.15.04 Purge all gas lines with the glass door open. Assurethat a continuous gas flow is at the burner before clos-ing the door. Allow several minutes (5-15) for the flameto stabilize after ignition. Do not operate the main burner of the in-sert with the door removed. When lit fo...
Page 10 - For thermodisc replacement:; REPLACEMENT BLOWER INSTALLATION; MAINTENANCE CONTINUED
10 W415-0314 / C / 01.15.04 1. Turn off the electrical power and the gas supplyto the fireplace insert. 2. Remove the fire viewing door. Remove the logs, logsupport and backwall. 3 . R e m o v e t h e b l o w e r access door held on with1 0 s c r e w s . R e p l a c e t h eblower access door gasketw...
Page 11 - ADJUSTMENTS; PILOT BURNER ADJUSTMENT; FRONT; AIR SHUTTER SETTING; AIR SHUTTER SETTING
11 W415-0314 / C / 01.15.04 Remove the pilot screw cap. Adjust the pilot screw to pro-vide properly sized flame. Turn in a clockwise direction toreduce the gas flow. Replace the pilot screw cap. FIGURE 22 FIGURE 23 A i r s h u t t e r a d j u s t m e n tmust only be done by aqualified gas installer!...
Page 12 - DESCRIPTION; REPLACEMENTS; REPLACEMENT PARTS
12 W415-0314 / C / 01.15.04 # PART # DESCRIPTION 1 W725-0039 RBT SHAW VALVE - NG 1 W725-0040 RBT SHAW VALVE - LP 2 W100-0075 BURNER TUBE 3 W010-0893 BURNER PAN 4* W455-0065 #45 FRONT BURNER ORIFICE - NG 4* W455-0047 #56 FRONT BURNER ORIFICE - LP 4* W455-0017 #42 REAR BURNER ORIFICE - NG 4* W455-0059...
Page 13 - a fast acting thermocouple supplied by Wolf Steel Ltd.
13 W415-0314 / C / 01.15.04 * WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.
Page 14 - TROUBLE SHOOTING GUIDE; SYMPTOM
14 W415-0314 / C / 01.15.04 Main burner goes out;pilot stays on. Pilot flame is not large enoughor not engulfing the thermopile. Thermopile shorting Remote wall switch wire is toolong, too much resistance inthe system Faulty thermostat or switch - turn up pilot flame.- replace pilot assembly. - clea...
Page 16 - This fireplace must be serviced annually depending on usage.
16 W415-0314 / C / 01.15.04 W olf Steel Fir eplace Ser vice Histor y This fireplace must be serviced annually depending on usage. Date Service T e chnician Name Service Performed Special Concerns Dealer Name