Page 2 - WHAT TO DO IF YOU SMELL GAS; WARNINGS & SAFETY PRECAUTIONS
2 W415-0447 / B / 05.24.05 WHAT TO DO IF YOU SMELL GAS WARNINGS & SAFETY PRECAUTIONS
Page 3 - TABLE of CONTENTS
3 W415-0447 / B / 05.24.05 PG2-6 INTRODUCTION Warnings and Safety PrecautionsWarrantyDimensionsGeneral InstructionsGeneral InformationCare of Glass & Plated Parts 6-11 VENTING Vent lengthsVenting SpecificationsAir Terminal Locations 12-17 INSTALLATION/FRAMING Wall & Ceiling ProtectionUsing F...
Page 4 - NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY; CONDITIONS AND LIMITATIONS
4 W415-0447 / B / 05.24.05 ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTEREDTRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD. NAPOLEON gas fireplaces are manuf...
Page 5 - FIGURE 1; GENERAL INSTRUCTIONS
5 W415-0447 / B / 05.24.05 Purge all gas lines with the glass door of the fireplace open.Assure that a continuous gas flow is at the burner beforeclosing the door. Under extreme vent configurations, allow several minutes(5-15) for the flame to stabilize after ignition. Provide adequate ventilation a...
Page 6 - FIGURE 3; CARE OF GLASS, AND PLATED PARTS; VENTING
6 W415-0447 / B / 05.24.05 Do not use abrasive cleaners to clean plated parts. Bufflightly with a clean dry cloth. The glass is 3/16" ceramicglass available from your Napoleon / Wolf Steel Ltd. dealer.DO NOT SUBSTITUTE MATERIALS. Clean the glass afterthe first 10 hours of operation with a recomm...
Page 7 - FIGURE 4; DEFINITIONS; TOP EXIT / HORIZONTAL TERMINATION
7 W415-0447 / B / 05.24.05 when (H T ) < (V T ) Simple venting configuration (only one 90° elbow) V E R T I C A LR I S E I NFEET V T FIGURE 4 See graph to determine the required vertical rise V T for the required horizontal run H T . For vent configurations requiring more than one 90° elbow,the f...
Page 8 - FIGURE 6; FIGURE 8
8 W415-0447 / B / 05.24.05 H 2 H 1 V 1 90° See graph to determine the required verti-cal rise V T for the required horizontal run H T . V 1 = V T = 6 ft H 1 = 3 ft H 2 = 5 ft H R = H 1 + H 2 = 3 + 5 = 8 ft H O = .03(two 90° elbows - 90°) = .03(180° - 90°) = 2.7 ft H T = H R + H O = 8 + 2.7 = 10.7 ft...
Page 9 - FIGURE 9; TOP EXIT VERTICAL TERMINATION
9 W415-0447 / B / 05.24.05 REQUIREDVERTICAL RISEIN FEET V T HORIZONTAL VENT RUN PLUS OFFSET IN FEET H T The shaded area within the lines represents acceptablevalues for H T and V T . when (H T ) < (V T ) Simple venting configurations FIGURE 9 For vent configurations requiring more than zero 90° e...
Page 10 - TOP VERTICAL TERMINATION
10 W415-0447 / B / 05.24.05 MAXIMUMVERTICALR I S E I NFEET V T HORIZONTAL VENT RUN PLUS OFFSET IN FEET H T The shaded area within the lines represents acceptablevalues for H T and V T . See graph to determine the required vertical rise V T for the required horizontal run H T . FIGURE 11 V 1 = 2 ft V...
Page 11 - AIR TERMINAL INSTALLATIONS; CANADIAN
11 W415-0447 / B / 05.24.05 AIR TERMINAL INSTALLATIONS * ** ** Recommended to prevent condensation on windows and thermal breakage ** ** ** ** ** It is recommended to use a heat shield and to maximize the distance to vinyl clad sof fits. *** *** *** *** *** The periscope GD-201 requires a minimum 18...
Page 12 - OR; INSTALLATION; A 2” CLEARANCE IS REQUIRED AROUND THE
12 W415-0447 / B / 05.24.05 ROUND OR SQUARE HOLE 12.500" 16.000"c/c 14 7 / 16 " 13" FIGURE 13 This application occurs whenventing through an exteriorwall. Having determined the airterminal location, cut and framea hole in an exterior wall. Therecommended framed openingis 14 7 / 16 ...
Page 13 - USING FLEXIBLE VENT COMPONENTS
13 W415-0447 / B / 05.24.05 FIGURE 19 4. Insert the liners through the firestop maintaining the required clearance to combustibles. Secure to the exteriorwall and make weather tight by sealing with caulking (notsupplied). 5. Apply a heavy bead of the high temperature sealant, not supplied with the u...
Page 14 - FIREPLACE VENT CONNECTION; USING RIGID VENT COMPONENTS
14 W415-0447 / B / 05.24.05 FIGURE 23 The vent system must be supported approximately every 3feet for both vertical and horizontal runs. Use Wolf Steel ventspacers or equivalent every 3 feet and either side of eachelbow to maintain the minimum 1¼" clearance between theouter and inner vent pipes....
Page 15 - VERTICAL VENTING INSTALLATION
15 W415-0447 / B / 05.24.05 Proceed once the vent installation is complete. Note : All gas connections must be contained within the fireplace when complete. 1. The fireplace is de- signed to accept a ½"gas supply line. Thefireplace is equippedw i t h a ½ " m a n u a lshut-off valve, and an 1...
Page 16 - WARNING; FRAMING
16 W415-0447 / B / 05.24.05 WARNING Facing and/or finishing material must never overhang into the fireplace opening. Do not distor t or force the frame kit components. When using a rough finish material (i.e.; stone), maintain a ¼” - ½” border from the framing components. FIGURE 33 FRAMING CLEARANCE...
Page 17 - MANTLE CLEARANCES; ELECTRICAL CONNECTION; HARD WIRING CONNECTION
17 W415-0447 / B / 05.24.05 FIGURE 34 MANTLE CLEARANCES Combustible mantle clearance can vary according to themantle depth. Use the graph to help evaluate the clearanceneeded. Do NOT use the fireplace if any part has been underwater. Call a qualified service technician IMMEDIATELY to havethe firepla...
Page 18 - LOG SHIPPING BRACKET; FINISHING
18 W415-0447 / B / 05.24.05 Before the glass door can be removed, the control doorsmust be removed and the hearth strip and screen assemblymust be removed. Lift the hearth strip up and away from the front of the fire-place. The curtain assembly can be removed by lifting therod out from the three hoo...
Page 19 - LOG PLACEMENT; Decorative brick panels must be installed before the logs.
19 W415-0447 / B / 05.24.05 Glowing embers are NOT recommended. The burner hasbeen designed to achieve maximum glow without embers. 4. Place log #4, with the charred branch pointed inward. Locate the pins into the holes in log#1 and log#2, this willhold the rear log in position. 5. Place the end of ...
Page 20 - BLOWER REPLACEMENT; LAMP REPLACEMENT
20 W415-0447 / B / 05.24.05 BLOWER REPLACEMENT The Napoleon MADISON comes equipped with a heat circu-lating blower. The blower is pre-wired and is controlled bythe remote control supplied with the unit. For control details,see operation. Pg . 22. Drywall dust will penetrate into the blower bearings,...
Page 21 - REMOTE RECEIVER REMOVAL; REMOTE AND VALVE ACCESS; VALVE REMOVAL
21 W415-0447 / B / 05.24.05 FIGURE 48 1. Unplug the cord from the junction box 2. Pull the the tab on the receiver lock forward. 3. Pull up on the receiver and disconnect the wires. 4. Install the new receiver (see schematic Pg.23) . 1 . R e m o v e t h e hearth strip. 2 . O p e n t h e r i g h t co...
Page 22 - OPERATION / MAINTENANCE; FIREPLACE OPERATION
22 W415-0447 / B / 05.24.05 The timer setting is used to maintain the desired roomtemperature for a specific length of time (1 to 120 minutes)that you want the fireplace to operate.Press the TIMER button once. The LCD will blink "_ _ _".Adjust the time using the up or down arrow keys. (The L...
Page 23 - OPERATING INSTRUCTIONS
23 W415-0447 / B / 05.24.05 A. This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly. B. Before operating smell all around the fireplace areafor gas and next to the floor because some gas is heavier than air and will settle on the floor. C. Use ...
Page 24 - ADJUSTMENTS; PILOT BURNER ADJUSTMENT; Air Shutter Openings; AIR CONTROL ROD ACCESS; at least once a year; MAINTENANCE
24 W415-0447 / B / 05.24.05 Closing the air shutter will cause a more yellow flame, butcan lead to carboning. Opening the air shutter will cause amore blue flame, but can cause flame lifting from the burnerports. The flame may not appear yellow immediately; allow15 to 30 minutes for the final flame ...
Page 25 - REPLACEMENTS; REPLACEMENT PARTS
25 W415-0447 / B / 05.24.05 # PART NO. DESCRIPTION 1 W135-0205 #1 - REAR LOG 2 W135-0206 #2 - MIDDLE LOG - NG 3 W135-0207 #3 - RIGHT LOG 4 W135-0208 #4 - LEFT LOG 5 W135-0218 #5 - CROSSOVER LOG 6 GL-644 LOG SET ASSEMBLY - NG 7 GL-647 LOG SET ASSEMBLY - LP 8 W135-0021 #2 - MIDDLE LOG - LP 9* W390-000...
Page 27 - TROUBLE SHOOTING GUIDE; SYMPTOM
27 W415-0447 / B / 05.24.05 W h i t e / g r e y f i l mforms. Sulphur from fuel is being de-posited on glass, logs or com-bustion chamber surfaces. - clean the glass with a gas fireplace glass cleaner. DO NOT CLEANGLASS WHEN HOT.If deposits are not cleaned off regularly, the glass may become per-man...