Multiquip EM120P - Manuals
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Manual Multiquip EM120P
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PAGE 2 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) Engine exhaust and some of its constituents, and some dust created of California to cause cancer, birthdefects and other reproductive harm. by power sanding, sawing, grinding, drilling and other construction activiti...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 3 Grinding/cutting/drilling of masonry, concrete, metal andother materials with silica in their composition may giveoff dust or mists containing crystalline silica. Silica is abasic component of sand, quartz, brick cla...
PAGE 4 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) TABLE OF CONTENTS Specifications and part numbers are subjectto change without notice. In accordance with our established policy ofconstant improvement, we reserve the rightto amend these specifications at any timewi...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 5 PARTS ORDERING PROCEDURES www .multiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ Dealer Account Number ❒ Deal...
PAGE 6 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) FOR YOUR SAFETY AND SAFETY OF OTHERS! Safety precautions should be followed at alltimes when operating this equipment. Failureto read and understand the Safety Messagesand Operating Instructions could result in injur...
PAGE 8 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) RULES AND REGULATIONS NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to coolbefore servicing engine or pump. ALWAYS allow the engine to cool before adding fuel or performing service ...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 9 RULES AND REGULATIONS When towing, an adequate safety chain must befastened to the frame. See Towing Guidelines section inthis manual. Keep all inexperienced and unauthorized people away from the equipment at all...
PAGE 10 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) EMERGENCIES ALWAYS know the location of the nearest fire extinguisher. ALWAYS know the location of the nearest first aid kit. In emergencies, always know the location of the nearest phone or keep a phone on th...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 11 TOWING GUIDELINES TOWING SAFETY PRECAUTIONS The following list of suggestions should be used when towingthe mixer: Check with your county or state safety towing regulationsdepartment before towing your mixer . M...
PAGE 12 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) Reference Figure 1 for the installation of the safety chain . TOW BAR TO MIXER CONNECTION 1. Insert the tow bar through the round opening at the bottom of the mixer stand. Align the hole on the tow bar with the hole...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 13 SPECIFICATIONS r e x i M s n o it a c if i c e p S . 1 e l b a T l e d o M r e x i M y ti c a p a C m u r D ) s r e ti l( t f . u c y ti c a p a C m u r D ). g k 2 4 ( . s b l 4 9 d n a lt r o P g a B t n e m e C t ...
PAGE 14 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) Figure 2. Dimensions DIMENSIONS s n o i s n e m i D . 3 e l b a T n o i t p i r c s e D ) . m c ( . n i s n o i s n e m i D h t g n e L ) . m c 3 1 2 ( . n i 4 8 h t d i W ) . m c 2 4 1 ( . n i 6 5 t h g i e H ) . m...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 15 GENERAL INFORMATION Application The MQ EM120 series hydraulic mixers (drum capacity12.0 cu. ft./340 liters) are shipped completely assembledand have been factory tested and are ready for use. This mixer is only inte...
PAGE 16 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) MIXER COMPONENTS Figure 3. Mixer Components (Wheels) Figures 3 and 4 illustrate the basic components and controlsof the EM120 series hydraulic mixer 1. Tires — Replace with manufacturer recommeded tires only. This m...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 17 MIXER COMPONENTS/HYDRAULIC COMPONENTS 17. Adjustable Stabilizer Jack Stands — Use these jack stands (3) to adjust the mixer to the desired height. 18. Forklift Pockets — When lifting of the mixer is required, use th...
PAGE 18 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) ENGINE COMPONENTS Figure 6. Engine Controls and Components INITIAL SERVICING The engine (Figure 6) must be checked for proper lubricationand filled with fuel prior to operation. Refer to themanufacturers engine manu...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 19 ELECTRIC MOTOR COMPONENTS ELECTRIC MOTOR For lubrication care and operation of the electric motor,refer to your electric motor instruction booklet furnishedwith the motor. Protect the electric motor from dust as muc...
PAGE 20 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) Figure 8. Paddle Blade Adjustment (Steel Drum) Adjust paddles as shown in Figure 8. PADDLE BLADE ADJUSTMENT (STEEL DRUM)
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 21 Adjust paddles as shown in Figure 9. PADDLE BLADE ADJUSTMENT (POLY DRUM) Figure 9. Paddle Blade Adjustment (Poly Drum)
PAGE 22 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) INSPECTION This section is intended to assist the operator with theinspection of the hydraulic mixer. It is extremely importantthat this section be read carefully before attempting to usethe mixer in the field. DO N...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 23 INSPECTION Figure 12. Hydraulic Oil Sight Gauge Figure 15. Dump Handle Figure 13. Grease Fittings (Bearings) Figure 14. Grease Fittings (Dump Cylinder) HYDRAULIC OIL Check hydraulic oil sight gauge (Figure 12) to en...
PAGE 24 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) INITIAL START-UP (GASOLINE) STARTING THE ENGINE The following steps outline the procedure for starting theengine. Depending on the type of engine employed in themixer the steps may vary slightly. If your mixer has a...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 25 INITIAL START-UP (ELECTRIC)/OPERATION STARTING THE ELECTRIC MOTOR 1. Using an adequate size extension cord (Table 7), connect one end of the extension cord to the plug onthe electric motor, connect the other end to ...
PAGE 26 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) OPERATION DUMPING (MANUAL) 1. Release drum lock lever by pushing lever into vertical position (Figure 25). 2. Pull dump handle downward to discharge (empty) the drum. Move dump handle upward to return it to ver tica...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 29 MAINTENANCE Perform the scheduled maintenance procedures as definedby Table 8 and below: Daily ■ Thoroughly remove dirt and oil from the engine andcontrol area. Clean or replace the air cleaner elementsas necessary....
PAGE 30 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) DRUM HEAD SEALS There is 1 set of drum head seals (Figure 35) that will requirelubrication. Lubricate the grease fitting for each drum seal after each use using any grade lithium base grease. Apply grease until visi...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 31 TIRES/WHEELS/LUG NUTS Tires and wheels are a ve ry impor tant and cr iticalcomponents of the trailer. When specifying or replacingthe trailer wheels it is important the wheels, tires, and axleare properly matched. W...
PAGE 32 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) MAINTENANCE (MIXER) 3. After first road use, retorque all lug nuts in sequence. Check all wheel lug nuts periodically. Figure 40. Axle Support Components Figure 39. Wheel Lug Nuts Tightening Sequence SUSPENSION The ...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 33 9. NEVER! pour or spray water over the engine or electric motor (Figure 41). 10. When cleaning of the entire mixer is done, return mixing drum to an upright position. MAINTENANCE (MIXER)/STORAGE WARNING — Keep Hands...
PAGE 34 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of abreakdown, please take a remedial action following the diagnosis based on the Engine , Mixer and Elect...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 37 Figure 43. Electric Motor Wiring Diagram WIRING DIAGRAM (ELECTRIC MOTOR) WHITE/NEUTRAL G L6-30P TWIST-LOCK 2-POLE/3-WIRE GROUNDING X BLACK/LINE Y GREEN/GROUND WHITE/NEUTRAL G L16-20P TWIST-LOCK 3-POLE/4-WIRE GROUNDI...
PAGE 38 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) HYDRAULIC SYSTEM DIAGRAM Figure 44. Hydraulic System Diagram
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 39 NOTES
PAGE 40 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 41 SUGGESTED SPARE PARTS EM120PS 1 TO 3 UNITS Qty. P/N Description 6 ..... 491010 ........... RUBBER LATCH ASSY.1 ..... EM200293A ... PADDLE ARM TOW SIDE1 ..... EM200294A ... PADDLE ARM CENTER TOW SIDE1 ..... EM200295A...
PAGE 42 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) NAMEPLATE AND DECALS
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 43 NO. PART NO. PART NAME QTY. REMARKS 1 DCL151 DECAL, TOWING INSTRUCTIONS 2 2 EM948630 DECAL, PUSH TO STOP 1 3 DCL160A DECAL, CRUSH WARNING 2 4 EM510891 DECAL, ESSICK LOGO (SMALL) 3 5 504713 DECAL, SAFETY INSTRUCTIONS...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 45 NO. PART NO. PART NAME QTY. REMARKS 2 492584 NUT, LOCK 1/2" 8 3 EM200295A PADDLE ARM, CENTER TOW END 1 5 EM200292 INSERT, PADDLE ARM 8 6 EM200293a PADDLE ARM, TOW END 1 7 6109170 WASHER, FLAT 1/2" 8 8 EM2002...
PAGE 46 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) PLASTIC MIXING DRUM ASSY.
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 49 NO PART NO PART NAME QTY. REMARKS 1# EM203449 GRATE, MOVABLE 1 2# 7170 5/32" 3-5/16" 2 3# 6109170 WASHER, FLAT 1/2" 3 4# 13276 BAR, GRATE LATCH 1 5# EM969013 NUT, NYLOC 3/8" 8 6# EM621 WASHER, FLAT 1...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 53 EFFECTIVE NOVEMBER 2002- THE PADDLE SHAFTCONNECTOR PIN HAS BEEN DISCONTIUED. THECOUPLER IS NOW KEYED TO THE PADDLE SHAFT. NOTE PADDLE SHAFT ASSY. (PLASTIC/STEEL) NO PART NO PART NAME QTY. REMARKS 1 3061 SPACER, THIN...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 59 FRAME 2 ASSY. 5 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE) S/N HD27964 T0 GE210000 APRIL 1999 — MAY 2000 NO PART NO PART NAME QTY. REMARK 1 13212 GROMMET ............................................... 1 ............ W...
PAGE 62 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) PLASTIC ENGINE COVER ASSY. S/N KA26943 TO GE 210000 JANUARY 1996 TO MAY 2000
PAGE 64 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) STEEL ENGINE COVER ASSY. GE 210001 AND ABOVE MAY 2000 AND ABOVE
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 65 GE 210001 AND ABOVE MAY 2000 AND ABOVE NO. PART NO. PART NAME QTY. REMARKS 1 511580 ENGINE COVER-STEEL ......................... 1 ........... S/N GE210001 AND ABOVE 2 509726 HINGE 2 3 491010 RUBBER LATCH ASSY. 2 4 ...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 67 NO. PART NO. PART NAME QTY. REMARKS 2 0166 A WASHER, LOCK 3/8 MED. ..................... 2 ............. REPLACES 492624 4 EM963610 CAPSCREW 3/8" NCX1-1/4" G8 ............. 6 ............. REPLACES 492375 6 ...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 71 NO. PART NO. PART NAME QTY. REMARKS 1 3364 ENGINE, HONDA 13HP GX390U1QA2 1 2 203148 TUBE, EXHAUST 1 3 203123F PLATE 1 4 491797 RIVET, ID PLATE 4 5 29174-001 KNOB-MUSHROOM 1 6 29173-001 SWITCH, PUSH-PULL W/O KNOB 1 7...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 73 NO. PART NO. PART NAME QTY. REMARKS 1 16271ZE2000 GASKET, ELBOW 1 2 17210ZE3010 ELEMENT, AIR CLEANER ................ 1 ........ INCLUDES ITEMS W/ # 3 # 17218ZE3000 FILTER, OUTER 1 4 17231ZE3W01 COVER, AIR CLEANER 1...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 75 NO. PART NO. PART NAME QTY. REMARKS 1 14100ZF6W0 CAMSHAFT ASSEMBLY ............................... 1 ................ INCLUDES ITEMS W/ * ........................................................................
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 77 NO. PART NO. PART NAME QTY. REMARKS 1 13010ZF6003 RING SET, PISTON (STD.) 1 1 13010ZF6005 RING SET, PISTON (STD.) 1 1 13011ZF6003 RING SET, PISTON (OS 0.25), OPT. 1 1 13011ZF6005 RING SET, PISTON (OS 0.25), OPT. 1 1...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 79 NO. PART NO. PART NAME QTY. REMARKS 1 * 06165ZE3000 GOVERNOR KIT (OPIONAL) ........................... 1 ......... INCLUDES ITEMS W/ # 2 11300ZE3602 COVER ASSY., CRANKCASE (Q TYPE) ........ 1 ......... INCLU...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 83 NO. PART NO. PART NAME QTY. REMARKS 1 12000ZF6W12 BARREL ASSY., CYL. ALERT OIL .......... 1 ....... INCLUDES ITEMS W/ * ........................................................................... SN 3020570 ...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 85 NO. PART NO. PART NAME QTY. REMARKS 1 12200ZF6W01 CYLINDER HEAD ............................................ 1 ......... INCLUDES ITEMS W/ * 1 ◊◊◊◊◊ 12200ZF6406 CYLINDER HEAD ...................................
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 87 NO. PART NO. PART NAME QTY. REMARKS 1 16731ZE2003 CLIP, TUBE 1 2 19610ZE3010ZA COVER, FAN *R280*, RED 1 3 19631ZE3W00 SHROUD 1 4 32197ZH8003 SUB-HARNESS ........................................... 1 ...........
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 89 NO. PART NO. PART NAME QTY. REMARKS 1 19511ZE3000 FAN, COOLING 1 2 28450ZE3W11 PULLEY, STARTER (SCREEN GRID) 1 4 31100ZE3701 FLYWHEEL 1 6 90201ZE3790 NUT, SPECIAL 16MM .................................. 1 .....
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 91 NO. PART NO. PART NAME QTY. REMARKS 1 30500ZF6W02 COIL ASSEMBLY, IGNITION ....................... 1 ......... REPLACES 305007E2023 1 ◊◊◊◊◊ 30500ZF6W02 COIL ASSEMBLY, IGNITION ....................... 1 .........
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 93 CARBURETOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 #% 16010ZE2812 GASKET SET .............................................. 1 ......... INCLUDES ITEM W/& 2 * 16011ZA0931 VALVE SET, FLOAT 1 3 * 16013ZA0931 FL...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 95 NO. PART NO. PART NAME QTY. REMARKS 1 18310ZE2W61 MUFFLER 100DB 1 2 18320ZE2W61 PROTECTOR, MUFFLER 1 3 18323ZE3W40 PROTECTOR, EXHAUST PIPE 1 4 18330ZE2W00 PIPE, EXHAUST 1 5 18331ZE3810 CAP, MUFFLER 1 5 ◊◊◊◊◊...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 97 NO. PART NO. PART NAME QTY. REMARKS 1 28400ZE3W01ZA STARTER ASSY., RECOIL *R8*, RED. ............. 1 ....... INCLUDES ITEMS W/ * 1 ◊◊◊◊◊ 28400ZE3W01ZP STARTER ASSY., RECOIL *R280*, RED. ......... 1 ....... I...
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 99 NO. PART NO. PART NAME QTY. REMARKS 2 16551ZE3000 ARM, GOVERNOR 1 3 16555ZE3000 ROD, GOVERNOR 1 4 16561ZE3000 SPRING, GOVERNOR 1 5 16562ZE3000 SPRING, THROTTLE RETURN 1 6 16570ZE3W20 CONTROL ASSEMBLY, REMOTE ..........
PAGE 102 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) HONDA GX390K1QA2 — GASKET KIT ASSY.
PAGE 106 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11) PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiqui...
OPERATION AND PARTS MANUAL Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Offi ce MQ Parts Department 18910 Wilmington Ave.Carson, CA 90746 Contact: [email protected] Tel. (800) 421-1244Fax (800) 537-3927 800...
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