Multiquip DCA180SSJU - Manuals

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 5 1 PARTS ORDERING PROCEDURES www .mqpo w e r .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: R Dealer Account Number R Dealer Name an...

PAGE 6 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) SPECIFICATIONS Table 1. Generator Specifications Model DCA-180SSJU Type Revolving field, self ventilated, open protected type synchronous generator Armature Connection Star with Nutreal Phase 3 Standby Output 198 KVA (158 KW) Pri...

PAGE 8 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) This Owner's Manual has beendeveloped to provide completei n s t r u c t i o n s fo r t h e s a fe a n de f f i c i e n t o p e r a t i o n o f t h eMQ Power Before using this generator, ensure that the operatingindividual has re...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 9 1 SAFETY MESSAGE ALERT SYMBOLS ALWAYS place the MPEC control switch in the OFF/RESET position when the generator is not in use. ALWAYS wear approved protection. ALWAYS wear approved and protection. Other important messages are pr...

PAGE 10 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) RULES FOR SAFE OPERATION The following safety guidelines should always be used wheno p e r a t i n g t h e General Safety: ■ D O N OT o p e r a t e o r s e r v i c e t h i s equipment before reading this entiremanual. The operat...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 11 1 RULES FOR SAFE OPERATION POWER CORD (POWER ON) WET HANDS During operation of this generator, thereexists the possibility of which can cause or even To avoid these hazards: NEVER use damaged or worn cables when connecting equip...

PAGE 12 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) RULES FOR SAFE OPERATION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that cancause injury to the eyes and skin. Toavoid eye irritation, wear safety glasses. ■ Use well insu...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 13 1 Emergencies ■ ALWAYS know the location of the nearest . ■ ALWAYS know the location of the nearest and . ■ ALWAYS know the location of the nearest phone or in case of emergencies. ■ ALWAYS have easy access to the phone numbers ...

PAGE 14 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) The DCA-180SSJU generator is equipped with a number of safety decals (Figures 2 & 3). These decals are provided foroperator safety and maintenance information. The illustration below and on the preceding page show the decals...

PAGE 16 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) Figure 4. Typical Generator Grounding Application INSTALLATION

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris,bystanders, and overhead obstructions. Make sure thegenerator is on secure level ground so that it cannot slide orshift around. Also install the gener...

PAGE 18 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) GENERAL INFORMATION DCA-180SSJU Whisperwatt™ Series Familiarization Generator The MQ Power Model DCA-180SSJU is a 180 kW (Figure 5) that is designed as a high quality portable (requiresa trailer for transport) power source for t...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 19 1 MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T . s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T I N O I T P I R C S E D 1 y l b m e s s A l e n a P l a n i m r e T t u p t u O 2 y l b m e s s A s e l c a ...

PAGE 20 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) DIAGNOSTIC DISPLAY The diagnostic display panel located inside the control boxon the generator (Figure 6) is designed to meet the needs for instrumentation and control of electronically controlledengine communication using the S...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 21 1 First Time Start Up 1. When power is first applied to the diagnostic display,the “Logo” is displayed. 2. The “Wait to Start” message will be displayed for engineswith a pre-startup sequence. Once the “Wait to Start”message is ...

PAGE 22 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) 2. The language choices will be displayed. Use the “Arrow”buttons to scroll through the selections and touch “Enter”to make a selection. 3. Now that you have selected the language, touch the“Menu” button to return to the main me...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 25 1 2. The main menu will pop up on the display. Use the“Arrow Buttons” to scroll through the menu until the“Engine Configuration” menu item has beenhighlighted. 3. Once the “Engine Configuration” menu item has beenhighlighted tou...

PAGE 26 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) ! ! ! Indicates Auxiliary Gage Fault Indicates Fault Warning Indicates Derate or Shutdown Condition Fault 5. Touching the “Enter Button” will redisplay the hiddenfault. Touching the “Enter Button” once again will hidethe fault a...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 27 1 Shut Down Codes 1. During normal operation the single or four parameterscreen will be displayed. 2. When the diagnostic display receives a severe fault codefrom an engine control unit the single or four parameterscreen will be...

PAGE 28 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) 3. Once the “Adjust Backlight” menu item has beenhighlighted touch the “Enter Button” to activate the“Adjust Backlight” function. 4. Use the “Arrow Buttons” to select the desired backlightintensity. 5. Touch the “Menu Button” to...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 29 1 Select Units 1. Starting at the single or four engine parameter displaytouch the “Menu Button”. 2. The main menu will pop up on the display. Use the arrowbuttons to scroll through the menu until the “Select Units”is highlighte...

PAGE 30 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) 3. Once the “Setup 1-up Display” menu icon has beenhighlighted touch the “Enter Button” to access the “Setup1-up display” function. 4. Three options are available for modification of the 1-Updisplay. a). Use defaults- This optio...

PAGE 32 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) COOL 1800 RPM 0 1500 3000 TEMP ENG RPM 98% 14.2 57 PSI 1000 RPM LOAD RPM BATT VOLT ENG RPM OIL PRES Setup 4-Up Display 1. From the single or four engine parameter display touchthe “Menu Button”. 2. The main menu will pop up on t...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 33 1 9. The parameter that is highlighted is the selectedparameter for the screen. Use the “Arrow Buttons” tohighlight the new parameter to be placed in the quadrantselected in the previous screen. 10. Touch the “Enter Button” to c...

PAGE 34 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) 4. Touch “Select” to enter the “Gage Data” display. When“ G a g e D a t a ” i s s e l e c t e d t h e Pow e r V i ew w i l lcommunicate with the analog gages at a fixed rate of38.4k Band, 8 data bits, no parity check, 1 stop bit...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 35 1 11. Touch the “Menu” button to return to “Utilities” menu. Touch the “Menu button again to return to the “Main”menu. MODBUS SETUP 1. Starting at the single or four engine parameter display,touch the “Menu Button”. 2. The main ...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 37 1 GENERATOR CONTROL PANEL The definitions below describe the controls and functions ofthe DCA-180SSJU (Figure 7). 1. Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 60 Hz. 2. AC Ammeter – Indicates the a...

PAGE 38 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) Figure 8. Engine Operating Panel ENGINE OPERATING PANEL The definitions below describe the controls and functions ofthe DCA-180SSJU (Figure 8). 1. Panel Light – Normally used in dark areas or at night time. When activated, panel...

PAGE 40 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) Output Terminal Familiarization The “ ” (Figure 9) is provided with the following: ■ ■ ■ ■ ■ Three (3) 120/240V output receptacles @ 50 amp ■ ■ ■ ■ ■ Three (3) Circuit Breakers @ 50 amps ■ ■ ■ ■ ■ Two (2) 100V GFCI receptacles @...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 41 1 120 VAC GFCI Receptacles There are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel.These receptacles can be accessed in any position. Each receptacle is protected by a 20 amp circu...

PAGE 42 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) Figure 14. Connecting Loads Connecting Loads Loads can be connected to the generator by the or the convienience receptacles (Figure 14). Make sure to read the operation manual before attemptingto connect a load to the generator....

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 43 1 LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage, frequency,and voltage requirements are satisfactorily supplied by thegenerator for operati...

PAGE 44 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) Maximum Amps Table 8 shows the amps the generator can pro- vide. DO NOT exceed the maximum amps as listed. GENERATOR OUTPUTS Generator Output Voltages A wide range of voltages are available to supply voltage formany different ap...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 45 1 How to Read the AC Ammeter and AC Voltage Gauges. The AC ammeter and AC voltmeter gauges are controlledby the AC ammeter and AC voltmeter change-over switches. Both of these switches are located on the control panel and DO NOT...

PAGE 46 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) OUTPUT TERMINAL PANEL CONNECTIONS Figure 22. Voltage Change-Over Board 240V Configuration UVWO Terminal Output Voltages Various output voltages can be obtained using the UVWOoutput terminal lugs. The voltages at the terminals ar...

PAGE 48 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) SETUP Figure 31. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil isclean. If the oil is not clean, drain the oil by removing the oildrain plug, and refill with the specified amount of oil asoutlined...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 49 1 SETUP Refueling Procedure: 1. Level Tanks – Make sure fuel cells are level with the ground. Failure to do so will cause fuel to spill from thetank before reaching full capacity (Figure 33). Figure 33. Only Fill on Level Ground...

PAGE 50 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) Day-to-day addition of coolant is done from the recovery tank.When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table10 for engine, radiator, and recovery tank coolant ...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 51 1 SETUP When connecting battery do the following: 1. NEVER connect the batter y cables to the batter y terminals when the is in either the MANUAL or AUTO position. ALWAYS make sure that the is in the OFF/RESET position when conn...

PAGE 52 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) Starting (Manual) 1. Place the engine speed switch (Figure 42) in the “ LOW ” (down) position Figure 43. MPEC Control Switch (Manual Position) GENERATOR START-UP PROCEDURE (MANUAL) The engine's exhaust contains har mful emission...

PAGE 54 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) When the generator is set in the AUTO mode, the generator will in the event of comercial power falling below aprescr ibed level by means of acontact closure that is generatedautomatically by a transfer switch. NOTE Starting (Aut...

PAGE 56 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) Normal Shutdown Procedure To shutdown the generator use the following procedure: 1. Place both the MAIN , GFCI and LOAD circuit breakers as shown in Figure 40 to the OFF position. 2. Place the engine speed switch (Figure 58) in ...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 57 1 MAINTENANCE (ENGINE) Service Daily If the engine is operating in ver y or conditions, a clogged air cleaner will result. This can lead toa loss of power, excessive carbon buildup in the combustionchamber and high fuel consumpt...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 59 1 MAINTENANCE (HEATER/CHARGER) To ensure adequate star tingcapability, always have power a p p l i e d t o t h e g e n e r a t o r ' s . NOTE Figure 60. DCA-180SSJUBattery Charger & Jacket Water Heater Power Connections Jack...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 61 1 MAINTENANCE (TRAILER) Hydraulic Surge Brakes Hydraulic surge brakes (Figure 61) should not require anyspecial attention with the exception of routine maintenancesuch as shoe and lining replacement. Brake lines should beperiodi...

PAGE 62 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) Tires/Wheels/Lug Nuts T i r e s a n d w h e e l s a r e a ver y i m p o r t a n t a n d c r i t i c a lcomponents of the trailer. When specifying or replacing thetrailer wheels it is important the wheels, tires, and axle areprop...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 63 1 use an pneumatic air gun to tighten wheel lug nuts. Figure 63. Wheel Lug Nuts Tightening Sequence MAINTENANCE (TRAILER) NOTE Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheelmounting torq...

PAGE 64 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) TRAILER WIRING DIAGRAM Figure 62. Trailer/Towing Vehicle Wiring Diagram

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 65 1 GENERATOR WIRING DIAGRAM Figure 63. Generator Wiring Diagram

PAGE 66 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) DCA-180SSJU — ENGINE WIRING DIAGRAM Figure 64. Engine Wiring Diagram

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 67 1 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown,use Table 17 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult ou...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 69 1 NOTES

PAGE 70 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any question...

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 71 1 SUGGESTED SPARE PARTS Part number on this Suggested Spare Parts listmay supercede/replace the P/N shown in the textpages of this book. NOTE DCA-180SSJU WHISPER WATTGENRATOR W/JOHN DEERE 6068HF485 TURBO DIESEL ENGINE 1 TO 3 UNI...

PAGE 80 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY.

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 81 1 ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 M4923200034 ENGINE 1 1A 0602015230 FAN BELT 1 1-1 RE504836 CARTRIDGE, OIL FILTER .............................................. 1 .........

PAGE 84 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. THE SERIAL NUMBER MAY BE REQUIRED. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBERWHEN ORDERING ANY PAINTED PANEL TO INDICATECOLOR OF UNIT: 1-ORANGE 5-BLACK2-WHITE 6-CATERPILLAR YELLOW ...

PAGE 102 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) NAMEPLATE AND DECALS ASSY. NAMEPLATE AND DECALS ASSY.

PAGE 104 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. p...

PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MULTIQUIP INC. MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced,...