Page 2 - Compliance with the EU Machinery Directive – Functional Safety; User Manual; User Manual
1 Compliance with the EU Machinery Directive – Functional Safety WARNING Any misuse of safety function could lead to personal injury or death, property damage, or economic loss. To ensure that the system complies fully with requirement of safety, make a system-level risk assessment. Mitsubishi Ele...
Page 3 - GENERAL DESCRIPTION; Features
2 GENERAL DESCRIPTION 1 GENERAL DESCRIPTION Features Mitsubishi FR-A800/F800 safety stop function prevents a drive from supplying rotational energy to motors. Dual safety channels ‘S1’ and ‘S2’ cut off the gate-drive power for IGBT to turn off. Fig.1 FR-A800/F800 safety stop function diagram Standar...
Page 4 - INSTALLATION AND WIRING; Installation; CAUTION; Item
INSTALLATION AND WIRING 3 2 INSTALLATION AND WIRING Installation Mitsubishi FR-A800/F800 safety stop function should be used under following condition and environment. Table.1 The condition and environment for using safety stop function The ND and HD ratings can be selected only for the FR-A800. ...
Page 5 - The safety related terminals are described in Table.2 and Table.3; Table.2 The safety related terminals; Terminal
4 INSTALLATION AND WIRING ● Wiring The safety related terminals are described in Table.2 and Table.3 Table.2 The safety related terminals Specifications for conforming safety standards. ON: The transistor is conducted. OFF: The transistor is not conducted. CAUTION In order to meet safety sto...
Page 6 - NOTE
INSTALLATION AND WIRING 5 Table.3 Truth table of safety related signals ON: The transistor is conducted. OFF: The transistor is not conducted. When not using the safety stop function, short across terminals S1 and PC, S2 and PC, and SIC and SD to use the inverter. (In the initial status, termi...
Page 7 - Table.4 Wire and ferrule specification; Jumper cable; Ferrule with insulation collar; CRIMPFOX 6
6 INSTALLATION AND WIRING ● Wire and ferrule specification Table.4 Wire and ferrule specification Ferrules and tools are distributed by Phoenix Contact. ● Jumper cable The jumper cable between S1,S2 and PC terminal between SIC and SD terminal has been installed in the factory as shown in Fig.2. F...
Page 8 - EXAMPLE OF SAFETY SYSTEM CONFIGURATION; EXAMPLE OF SAFETY SYSTEM; then turn ON the START switch to run the motor.
EXAMPLE OF SAFETY SYSTEM CONFIGURATION 7 3 EXAMPLE OF SAFETY SYSTEM CONFIGURATION ● FR-A800/F800 configuration example If the control logic is SINK logic, the common terminal is terminal SD. Fig.3 Safety system example with FR-A800/F800 NOTE • When starting up the system’s operation, press the RE...
Page 9 - SAFETY
8 EXAMPLE OF SAFETY SYSTEM CONFIGURATION ● Multiple inverter configuration example Fig.4 When using multiple safety stop function inverters (FR-A800/F800) NOTE • Some models cannot be used together because their control logics are different. Refer to the SAFETY STOP FUNCTION MANUAL of each model. S ...
Page 11 - TEST AND CHECKING FAILURE; I/O status and failure
10 TEST AND CHECKING FAILURE 4 TEST AND CHECKING FAILURE I/O status and failure FR-A800/F800 safety related I/O status obeys the following truth table. Table.5 Truth table of safety related signals ON: The transistor is conducted. OFF: The transistor is not conducted. When not using the safety...
Page 12 - The safety parameters of FR-A800/F800 are depicted as follows.; Parameter; PFD; PFH
SAFETY PARAMETERS OF FR-A800/F800 11 Diagnostic If the failure detected, FR-A800/F800 output alarm signal and indicate ‘E.SAF’ at the display.In case of FR-A800/F800 output the alarm, please take following action.1) Check the S1-SIC and S2-SIC input signal logic is the same. If these are different l...
Page 13 - REVISIONS; Print Date; First edition; Multiple inverter configuration example; Compatibility with the FR-F800 series
12 REVISIONS Print Date Manual Number Revision Apr. 2013 BCN-A23228-001(E) First edition Jun. 2013 BCN-A23228-001-A(E) ● Multiple inverter configuration example Jul. 2014 BCN-A23228-001-B(E) Compatibility with the FR-F800 series Modification BCN-A23228-001-B(E)