Page 2 - TABLE OF CONTENTS
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1 . . . . . . . . . . . . . . . SECTION 2 − SPECIFICATIONS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 3 − OPERATION INSTRUCTIONS 3 . . . . . . . . . . . . . . . . . . . . . ....
Page 3 - Warning! Watch Out! There are possible hazards as shown
Page 1 SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING Warning! Watch Out! There are possible hazards as shown in the adjoining symbols. D Read and follow Section 1 for all safety symbols. ARC RAYS can burn eyes and skin. Arc rays from the welding process produce intense visible and invisible (ul...
Page 5 - Controls; Auto-On Lens Assembly
Page 3 SECTION 3 − OPERATION INSTRUCTIONS Auto-Darkening Lens Controls . Two different lens assemblies are shown. Refer to the illustra- tion that matches the lens on your helmet. Auto-On Lens Assembly 1 Reset/Auto-On Button 2 Variable Shade Control 3 Sensitivity/Grind Mode Control 4 Lens Delay Cont...
Page 6 - 0 minutes after; Application Welding
Page 4 Reset/Auto-On Button (Auto − On Lens Assembly) Press the Reset button to check lens operation. If working properly, the lens will automatically darken twice and then return to the light state. . The lens will Auto Off (light state − No. 4) 15 − 20 minutes after the last arc. It is not necessa...
Page 7 - Adjusting Sensitivity; Recommended Sensitivity Settings
Page 5 Sensitivity/Grind Mode Control (Auto-On Lens Assembly) Sensitivity Control (Manual-On Lens Assembly) The sensitivity control is used to make the lens more responsive to differing light levels experienced in various welding processes. We recommend a Mid-Range or 30 − 50% sensitivity setting fo...
Page 8 - Lens Delay Control; welding. The delay is particularly useful in eliminating bright; Low Battery Indicator; The low battery indicator lights when 2; NOTES
Page 6 Lens Delay Control The lens delay control is used to slow the lens-switching time to the clear state after welding. The delay is particularly useful in eliminating bright after-rays present in higher amperage applications where the molten puddle re- mains bright momentarily after welding. Adj...
Page 9 - Adjusting Headgear; XLi Models
Page 7 Adjusting Headgear XLi Models . There are four headgear ad-justments: headgear top, tight- ness, angle adjustment, and distance adjustment. 1 Headgear Top Adjusts headgear for proper depth on the head to ensure correct bal- ance and stability.2 Headgear Tightness To adjust, push in the adjust...
Page 10 - Xlix and Elite Models
Page 8 Adjusting Headgear (Continued) Xlix and Elite Models − . There are four headgear adjust-ments: headgear top, tightness, angle adjustment, and distance adjustment. 1 Headgear Top Adjusts headgear for proper depth on the head to ensure correct bal- ance and stability.2 Headgear Tightness To adj...
Page 11 - Replacement of the Front and Inside Lens Covers; Warning! Never use the auto-darkening lens without the inside and; XLi –; Xlix; Elite
Page 9 Replacement of the Front and Inside Lens Covers Y Warning! Never use the auto-darkening lens without the inside and outside lens covers properly installed. Welding spatter will damage the auto-darkening lens and void the warranty. XLi – 1 Outside − Remove the outside lens cover frame by grasp...
Page 12 - XLi and Xlix –; make certain; make certain that the posi-; Left
Page 10 SECTION 4 − BATTERY REPLACEMENT XLi and Xlix – Remove the battery by inserting a coin into the slot on the battery cover and turn to the left to release the cover. Replace with a CR2450 lithium type battery or equivalent, Miller Part No. 217043. ( Note: make certain that the positive, (+) si...
Page 13 - Cleaning; water solution, wipe the cover lenses clean. Allow to air dry.; (Never use solvents or abrasive cleaning detergents. Do not; SECTION 6; Symptom
Page 11 SECTION 5 − MAINTENANCE Cleaning The helmet requires little maintenance. However, for best performance we rec- ommend cleaning after use. Using a soft cloth dampened with a mild soap and water solution, wipe the cover lenses clean. Allow to air dry. Occasionally, the filter lens and sensors ...
Page 14 - or pulling off with a pliers.
Page 12 SECTION 7 − INSTALLING OPTIONAL MAGNIFYING LENS . To prevent lens fogging, install flat side of magnifying lens toward auto-darkening lens. XLi – Magnifying lenses can be adapted to the XLi helmet as follows:1 Pull outside lens cover/holder free from helmet.2 Position magnifying lens over au...
Page 15 - Item
Page 13 SECTION 8 − REPLACEMENT PARTS XLi Series Item No. Description XLi Series 1 Helmet shell, Black 217 606 1 Helmet shell, American Eagle II 223 645 1 Helmet shell, Black Flame 217 604 1 Helmet shell, Red Flame 217 603 1 Helmet shell, Millermatic R 770 233 1 Helmet shell, Dale Earnhardt Sr. 770 ...
Page 16 - XLi Series
Page 14 Lense, 1.00 magnification (not shown) 212 236 Lense, 1.25 magnification (not shown) 212 237 Lense, 1.50 magnification (not shown) 212 238 Lense, 1.75 magnification (not shown) 212 239 Lense, 2.00 magnification (not shown) 212 240 Lense, 2.25 magnification (not shown) 212 241 Lense, 2.50 magn...
Page 17 - XLix Series
Page 15 XLix Series Item No. Description XLix Series 1 Helmet shell, Black 770 236 1 Helmet shell, American Eagle II 1 Helmet shell, Black Flame 1 Helmet shell, Red Flame 1 Helmet shell, Millermatic R 1 Helmet shell, Dale Earnhardt Sr. 1 Helmet shell, Dale Earnhardt Jr. 1 Helmet shell, Jeff Gordon 1...
Page 19 - Elite Series
Page 17 Elite Series Item No. Description Elite Series 1 Helmet shell, Black 216 331 1 Helmet shell, American Eagle II 1 Helmet shell, Black Flame 217 602 1 Helmet shell, Red Flame 216 332 1 Helmet shell, Camouflage 227 190 1 Helmet shell, Mexican Flag 229 587 1 Helmet shell, The Joker 227 189 1 Hel...
Page 21 - LIMITED WARRANTY; – Subject to the terms and conditions below. Miller; For warranty transactions, contact your Miller Distributor.
Page 19 SECTION 9 − LIMITED WARRANTY Effective January 1, 2006 LIMITED WARRANTY – Subject to the terms and conditions below. Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail pur- chaser that the new Miller equipment sold after the effective date of this limited warranty...