Miller Welding - Manuals - manualsarea.com

Page 3 - EMF INFORMATION; NOTE

OM-169 510 – 6/95 EMF INFORMATION The following is a quotation from the General Conclusions Sectionof the U.S. Congress, Office of Technology Assessment, Biological Effects of Power Frequency Electric & Magnetic Fields –Background Paper, OTA-BP-E-53 (Washington, DC: U.S.Government Printing Offic...

Page 5 - SECTION 1 – SAFETY PRECAUTIONS AND SIGNAL WORDS; GENERAL INFORMATION AND SAFETY; statements identify special instructions; SECTION 2 – INTRODUCTION; DESCRIPTION; or; SECTION 3 – INSTALLATION

OM-169 510 Page 1 SECTION 1 – SAFETY PRECAUTIONS AND SIGNAL WORDS 1-1. GENERAL INFORMATION AND SAFETY A. General Information presented in this manual and on various la-bels, tags, and plates on the unit pertains to equipmentdesign, installation, operation, maintenance, and trou-bleshooting which sho...

Page 6 - Figure 3-2. Computer Interface Internal Connections

OM-169 510 Page 2 IMPORTANT: When installing or operating plasma arc welding equipment, refer to the Plasma Welding Con-sole Owner’s Manual and Welding Torch Owner’sManual for specific precautionary information that ap-plies to this equipment. 3-1. FIELD INSTALLATION INSTRUCTIONS FORPAW INTERFACE PA...

Page 9 - Figure 3-5. Connections At Torch Head Assembly; Screw sleeve onto torch head assembly.; MOVING PARTS can cause serious injury.; Keep away from moving parts.; HOT SURFACES can cause severe burns.; Allow cooling period before servicing.; Models

OM-169 510 Page 5 ST-800 836 Sleeve Green And Black Connections Yellow And Red Connections Torch Head Assembly Figure 3-5. Connections At Torch Head Assembly 7. Screw sleeve onto torch head assembly. 8. Secure shield sleeving to torch cable using sup-plied clamp. 3-4. TORCH AND TORCH CABLE INSTALLAT...

Page 10 - Figure 3-6. View Of Left And Right Sides Of Robot Control

OM-169 510 Page 6 LEFT SIDE RIGHT SIDE Robot Control S-0782 Blank Cover Plates Blank Cover Plates (Both Rows) Figure 3-6. View Of Left And Right Sides Of Robot Control WARNING: ELECTRIC SHOCK can kill.ELECTROSTATIC DISCHARGE (ESD) candamage circuit boards. • Do not touch live electrical parts. • Shu...

Page 11 - Figure 3-7. Installation Of Securing Hardware For Filter Box; s. Connect friction connectors or plug on remain-

OM-169 510 Page 7 Robot Control Side Panel Filter Box Cord Screw Star Washer Nut ST-152 641 Figure 3-7. Installation Of Securing Hardware For Filter Box q. Route supplied 35 ft. (10.5 m) shielded shock sensor cable under the torch cable securingstraps on the outside of the protective casing sothat t...

Page 13 - bot Owner’s Manual for instructions for absolute offset

OM-169 510 Page 9 WC 100B Plasma Shock Sensor Cable Torch Cable Support Bracket 115VAC Input Power Cord Ground Rod No.2 Outlet Cable Support Arm Clamps Torch Cable In Shock Torch Braided Ground Cable Lifting Bracket Ground Cable Securing Bolt Location Welding Gun Body Protective Case Robot Control H...

Page 14 - Robot PAW System; Do not touch live electrical parts.

OM-169 510 Page 10 PAW/Computer Torch Cable Support Bracket Ground Rod No.2 Braided Interface Servo Ground Cable Robot Control High Frequency Filter Box Shock Sensor Cable Torch Braided Cable 115VAC Input Power Cord WC 100B Plasma Welding Console Torch Cable In Protective Case Shock Sensor Cable Lig...

Page 15 - Figure 3-12. Terminal Strip TB1 Location Inside WC 100B Console

OM-169 510 Page 11 ST-800 736 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 C O N T. PILOT PILOT PLASMA SHIELD 1CR CSR PSR Figure 3-12. Terminal Strip TB1 Location Inside WC 100B Console 3-8. PAW INTERFACE PANEL – WELDING POW-ER SOURCE – PAW CONSOLE CONNEC-TIONS (Figure 3-1, Figure 3-10, AndFigure 3-11) WARNI...

Page 16 - GAS SET/PILOT ARC START PUSH BUTTON

OM-169 510 Page 12 g. Yellow lead to terminal 14. 9. Route cable from welding power source negative(–) weld output receptacle through opening inrear of WC 100B console. Route end of cable toshunt, located where torch cable bus bar is con-nected, and connect cable to shunt at end oppo-site from bus b...

Page 17 - SECTION 4 – ROBOT PROGRAM MODIFICATIONS; The robot program must be changed to; SETTING UP PLASMA TORCH FOR MRV

OM-169 510 Page 13 SECTION 4 – ROBOT PROGRAM MODIFICATIONS IMPORTANT: The robot program must be changed to accommodate plasma arc welding. The program is fac-tory set to accommodate factory installed plasma arcwelding equipment. The following information pertainsto the robot Owner’s Manual and must ...

Page 25 - SECTION 5 – ELECTRICAL DIAGRAMS; Figure 5-1. Circuit Diagram For Robot PAW System

OM-169 510 Page 21 SECTION 5 – ELECTRICAL DIAGRAMS Figure 5-1. Circuit Diagram For Robot PAW System SC-169 456

Page 30 - SECTION 7 – PARTS LIST; Spectrum Interface

OM-169 510 Page 26 SECTION 7 – PARTS LIST Description Quantity Part No. Dia. Mkgs. Spectrum Interface CR10,11 052 964 RELAY, encl 24VDC DPDT 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D1 169 465 DIODE, w/leads 1 . . . . . . . . . . . . ....

Page 32 - Notes