Page 2 - To locate your nearest; Thank you; From Miller to You
Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local Miller distributor to receive the latest fullline catalog or individual specification sheets. To locate your nearest distributor or service agency call...
Page 3 - TABLE OF CONTENTS
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS FOR GMAW WELDING GUNS − READ BEFORE USING 1 . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc Welding Hazards 1 ...
Page 9 - IP; SECTION 4
OM-1213 Page 5 SECTION 3 − DEFINITIONS 3-1. Symbols And Definitions U 1 Primary Voltage V Volts I 1 Primary Current A Amperes IP Degree Of Protection U 2 Conventional Load Voltage I 2 Rated Welding Current X Duty Cycle Percent SECTION 4 − INSTALLATION 4-1. Specifications Wire Diameter Range Approxim...
Page 10 - -3. Installing Wire Spool And Threading Welding Wire
OM-1213 Page 6 4-3. Installing Wire Spool And Threading Welding Wire 150 436-F 1 Top Cover 2 Canister 3 Canister Cover 4 Thumbscrew (Canister Cover) Loosen thumbscrew and remove cover.5 Wire Spool Loosen wire from spool, cut off bent wire, and pull 6 in. (150 mm) of wire off spool.6 Pressure Roll As...
Page 11 - -6. Connecting To 115 Volt Weld Control
OM-1213 Page 7 4-5. Connecting To 24 Volt Weld Control 150 917-G 1 Gas Hose Connect fitting to regulator/flowme- ter (see Section 4-7).2 24 Volt Weld Control 3 Trigger Control Cord Insert plug into receptacle, and tighten threaded collar.4 Weld Cable Connect to positive (+) weld output terminal on w...
Page 13 - -8. Adjusting Drive Roll And Spool Brake Pressure
OM-1213 Page 9 4-8. Adjusting Drive Roll And Spool Brake Pressure Ref. 151 112-F / 147 741-F 1 Top Cover 2 Canister Cover 3 Thumbscrew Loosen thumbscrew and remove cover.4 Spool Cut welding wire off at contact tip. Retract wire onto spool and secure.5 Spool Brake Thumbnut Grasp spool in one hand and...
Page 15 - Months
OM-1213 Page 11 SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance ! Disconnect power before maintaining. . Maintain more oftenduring severe conditions. 3 Months Replace Damaged Or Unreadable Labels Replace Damage Gas Hose Clean And Tighten Weld Terminals Repair Or Replace Cracke...
Page 16 - Notes
OM-1213 Page 12 6-3. Replacing Head Tube Liner Ref. 803 551-C The standard head tube liner will accommodate wire diameters from .030-1/16 wire size.1 Cover 2 Screw 3 Clamp Loosen clamp screws and remove clamp.4 Head Tube Remove head tube from gun.5 Liner Pull liner out of head tube.Insert liner into...
Page 31 - (Equipment with a serial number preface of MA or newer)
Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 2010 − 01 Your distributor also gives you ... Service You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding ...
Page 32 - Please complete and retain with your personal records.; Contact a DISTRIBUTOR or SERVICE AGENCY near you.; For Service
ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2010 Miller Electric Mfg. Co. 2010 − 01 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters − USA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 Internati...